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The purpose of this paper is to investigate the effect of joint clearance on the behavior of a needle driver mechanism (a slider-crank linkage) of a typical sewing machine with an imperfect joint between the coupler and the slider (including needle).

In order to model the clearance, the momentum exchange approach is used. The Lankarani and Nikravesh’s continuous contact force model is used to model the contact force, and the modified Coulomb’s friction law represents the friction between sliding members. The penetration force applied on the needle by fabric is chosen based on an experimental data in the literature. The dynamic response is validated for the existing properties in the literature without considering the penetration force.

It is shown that the clearance joint made considerable effect on the dynamic response of the system. The rough changes of the needle acceleration and jerk are obvious. The base reaction force changed roughly and did not vary as smooth as that of the mechanism with ideal joint. So, clearance joint in the mechanism could lead to an undesirable vibration in the system. Furthermore, the crank driver must provide a non-smooth moment on the crank to keep the crank rotational velocity constant. Moreover, reducing the clearance size sufficiently could make the dynamic response closer to that of the mechanism with ideal joint. In addition, smoother crank moment could be required if the clearance size is reduced sufficiently. Furthermore, the rough change of the base reaction force which can represent the vibration caused by the mechanism on the fixed frame could be reduced if the clearance size is small enough.

Lockstitch sewing machine is one of the most common apparel industrial machines. The needle driver mechanism of a sewing machine could have an important role for proper stitch forming. On the other hand, clearances are inevitable in assemblage of mechanisms to allow the relative motion between the members. This clearance is due to machining tolerances, wear, material deformations, and imperfections, and it can worsen mechanism performance such as precision, dynamic behavior and vibration. Unfortunately, despite the importance of the dynamic behavior of the needle driver mechanism from practical point of view, very little publications have focused especially on the investigation of the effect of clearance joint on the dynamic behavior of the sewing machine which could lead to undesired vibration of the system and shorter lifetime as a result. In this paper, the dynamic behavior of the system including, needle velocity and acceleration, crank moment and base reaction force was compared with that of the ideal mechanism. Finally, the effect of clearance size on the dynamic behavior of the system was investigated.

The purpose of this paper is to present, an optimization problem based on the imperialistic competitive algorithm (ICA) approach for optimizing the needle velocity and variation of needle acceleration in a link drive mechanism of a sewing machine. The optimal geometry of the link drive has been achieved using a non-linear optimization procedure.

As an important study in this case, the authors might refer to a previous work in which they introduced the possibility of replacing the slider-crank mechanism, that is typically used in sewing machines, with a link drive mechanism. The authors regenerate the optimization problem by modifying the objective function and follow a novel optimization method based on the ICA to overcome the drawbacks of that work. In addition, further modification of the objective function with respect to the variation of needle acceleration is applied to assure smooth movement of the needle during sewing process.

The results showed a significant improvement with respect to the optimization of needle velocity and variation of needle acceleration in comparison to that previous work. This clearly justifies the efficiency and reliability of the optimization formulation based on the ICA approach.

Needle temperature is considered as an effective parameter on sewing process efficiency and stitch quality. Needle heat generated during sewing process is directly related to needle velocity in penetration zone which in turn depends on the needle driver mechanism of sewing machine. According to literature survey, few researches have focussed to design a driver mechanism of the sewing machine to reduce the generated needle heat. This mechanism has the ability of reducing the penetration velocity of the needle without affecting sewing speed which consequently can reduce the needle heat generated during needle penetration. The work here is novel regarding implementation of optimization algorithm for this mechanism.

By developing ideas which attempt to identify and explain some of the more commonly occurring psychological mechanisms of human error this article aims to provide a background of understanding which will be helpful to the systems analyst in his task of predictive reliability assessment. A simple hypothetical model of the mind is described from which human error mechanisms are explained. An underlying theme is that of communication. Accepting that accidents develop when there arises a persisting misalignment between the true state of a system and the operator's perception of that state, the article examines the processes by which this updating takes place. An experimental technique “communications analysis” is presented as a possible analyst‐aid for the prediction of error‐event sequences. The technique is illustrated by application to a nineteenth‐century railway signalling system.

The purpose of this paper is to gain an in-depth understanding into the research progress, hot spots and future trends in smart gripping technology in the field of apparel smart manufacturing.

This work scrutinised the current research status of the five automatic grasping methods for garment fabrics including the pneumatic suction grasping, the electrostatic grasping, the intrusive grasping and the dexterous grasping. Specifically, the principles, characteristics, main devices and the impact on garment production were discussed.

In particular, soft finger of the dexterous grasping method has good flexibility and adaptability in the process of fabric grasping, which provides a new solution for garment production automation. Up to now, the reviewed method in general exhibit good grasping speed, high grasping stability and flat grasping process. However, in the face of complex fabric materials which are thin and flexible and do not return their original shapes when deformed in practical applications, the gripper for automatic fabric grasping need new technological breakthroughs in the positioning accuracy, grab efficiency and flexible grasping.

The outcomes offered an overview of the research status and future trends of the automatic grasping methods for garment fabrics in the field of apparel intelligent manufacturing. It could not only provide scholars with convenience in identifying research hot spots and building potential cooperation in the follow-up research but also assist beginners in searching core scholars and literature of great significance.

This paper aims to propose an elementary approach towards the measurement of a globoidal cam profile used in an automatic tool changer (ATC) of computer numerical control (CNC) machines.

A simple and unique online method has been designed for the profile metrology of the cam. This simple methodology will replace the traditional methodology of profile metrology of cam by coordinate measuring machine (CMM). A globoidal cam with an indexable turret and roller follower (rotating in an enclosed track) has been evaluated in our analysis. This analysis plays a significant role in the performance determination of the cam as well as the ATC of CNC machines.

A novel model has been designed and implemented to investigate the profile of a globoidal cam. The proposed methodology becomes an enhancement over the old methodology, i.e. measurement through CMM. Theoretical analysis and practical implementation prove the significance of the method.

An enhanced methodology to effectively measure the globoidal cam profile has been proposed. The practical implication of the proposed methodology remains for the CNC machine tool and ATC manufacturers. Finally, analytical explorations have been carried out to prove the validity of the proposal.

Robotic systems for laparoscopic minimally invasive surgery (MIS) always end up with highly sophisticated mechanisms and control schemes – making it a long and hard development process with a steep price. This paper aims to propose and realize a new, efficient and convenient strategy for building effective control systems for surgical and even other complex robotic systems.

A novel method that takes advantage of the modularization concept by integrating two middleware technologies (robot operating system and robotic technology middleware) into a common architecture based on the strengths of both was designed and developed.

Tests of the developed control system showed very low time-delay between the master and slave sides; good movement representation on the slave manipulator; and high positional and operational accuracy. Moreover, the new development strategy trial came with much higher efficiency and lower costs.

This method results in a modularized and distributed control system that is amenable to collaboratively develop; convenient to modify and update; componentized and easy to extend; mutually independent among subsystems; and practicable to be running and communicating across multiple operating systems. However, experiments show that surgical training and updates of the robotic system are still required to achieve better proficiency for completing complex minimally invasive surgical operations with the proposed and developed system.

This research proposed and developed a novel modularization design method and a novel architecture for building a distributed teleoperation control system for laparoscopic MIS.

Surgical robot systems have been used in single-port laparoscopy (SPL) surgery to improve patient outcomes. This study aims to develop a vision robot system for SPL surgery to effectively improve the visualization of surgical robot systems for relatively complex surgical procedures.

In this paper, a new master-slave magnetic anchoring vision robotic system for SPL surgery was proposed. A lighting distribution analysis for the imaging unit of the vision robot was carried out to guarantee illumination uniformity in the workspace during SPL surgery. Moreover, cleaning force for the lens of the camera was measured to assess safety for an abdominal wall, and performance assessment of the system was performed.

Extensive experimental results for illumination, control, cleaning force and functionality test have indicated that the proposed system has an excellent performance in providing the visual feedback.

The main contribution of this paper lies in the development of a magnetic anchoring vision robot system that successfully improves the ability of cleaning the lens and avoiding the blind area in a field of view.

This paper aims to present the development of an electrospinning-based rapid prototyping (ESRP) technique for the fabrication of patterned scaffolds from fine fiber.

This ESRP technique unifies rapid prototyping (RP) and electrospinning to obtain the ability of RP to create a controllable pattern and of electrospinning to create a continuous fine fiber. The technique follows RP process of fused deposition modeling, but instead of using extrusion process for fiber creation, electrospinning is applied to generate a continuous fiber from a liquid solution. A machine prototype has been constructed and used in the experiments to evaluate the technique.

Three different lay-down patterns: 0°/90°, 45°/135° and 45° twists were used in the experiments. According to the experimental results, stacks of patterned layers could be created with the ESRP technique, and the fabrication process was repeatable and reproducible. However, the existing machine vibration influenced the fiber size and the ability to control straightness and gap size. Also, incomplete solidification of the fibers prior to being deposited obstructed the control of layer thickness. Improvement on vibration suppression and fiber solidification will strengthen the capability of this ESRP technique.

This research is currently limited to the introduction of the ESRP technique, to the development of the machine prototype, to the demonstration of its capability and to the evaluation of the structural properties of the fabricated patterned scaffolds. Further studies are required for better control of the patterned scaffolds and for investigation of mechanical and biological properties.

This unification of the two processes allows not only the fabrication of controllable patterned scaffolds but also the fabrication of both woven and non-woven layers of fibers to be done on one machine.

Examines the thirteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.