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Article
Publication date: 1 February 2023

Abdurrahim Dal, Mahir Sahin and Mustafa Kilic

Bearing performance characteristics, such as stiffness and load capacity, are related to the viscosity of the fluid circulating through the gap. Nanoparticle additives in lubricant

Abstract

Purpose

Bearing performance characteristics, such as stiffness and load capacity, are related to the viscosity of the fluid circulating through the gap. Nanoparticle additives in lubricant are one way to enhance of the viscosity. This study aims to investigate the effect of nanoparticle additives on the thermohydrodynamic performance of journal bearing with different bearing parameters.

Design/methodology/approach

The temperature distribution is modeled using a three-dimensional energy equation. The velocity components are calculated on the pressure distribution governed by Dowson’s equation. Moreover, the heat transfer between the journal and lubricant is modeled with Fourier heat conduction equation. On the other hand, the viscosity equation is derived for Al2O3 nanoparticles as a function of the volume ratio and the temperature. An algorithm based on the finite difference method is developed, and a serial simulation is performed for different parameters and different volume ratio of nanoparticle.

Findings

With the increase in the nanoparticle volume ratio, the maximum temperature decreases for the lower clearance values, but the addition of the nanoparticle influence on the maximum temperature reverses when the clearance grows up. The nanoparticle additives increase further the maximum temperature for higher values of L/D ratios. Moreover, the effects of the nanoparticle additives on the pressure are stronger at high eccentricity ratios for all bearing parameters.

Originality/value

This paper provides valuable design parameters for journal bearing with lubricant containing the nanoparticle additives.

Details

Industrial Lubrication and Tribology, vol. 75 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 19 December 2018

Shubham Rajendra Suryawanshi and Jayant T. Pattiwar

The purpose of this study is to investigate the tribological performance (anti-friction and anti-wear properties) of commercial Mobil grade lubricants used in a journal bearing…

Abstract

Purpose

The purpose of this study is to investigate the tribological performance (anti-friction and anti-wear properties) of commercial Mobil grade lubricants used in a journal bearing system in a power plant.

Design/methodology/approach

Three grades of Mobil lubricants (DTE 24, DTE 25 and DTE 26) are considered during the study. Titanium dioxide nanoparticles (TiO2, 0.5 Wt.%) of size 40 nm are used as a lubricant additive to examine the performance of the lubricants. The viscosity of the lubricant is computed using modified Krieger–Dougherty viscosity model. The morphology of TiO2 nanoparticles is studied with the help of scanning electron microscopy, ultra violet spectrophotometer and X-ray diffraction. The study of antifriction and antiwear properties for lubricants is carried out on four-ball tribo-tester for operating conditions specified by ASTM standards.

Findings

The tribochemical reaction film is formed between ball surfaces during the experiments on four-ball tester that minimizes the asperity contact due to addition of TiO2 nanoparticles in the lubricant. The viscosity of the lubricant is enhanced due to the addition of TiO2 nanoparticles. The frictional coefficient and wear scar diameters of balls in the lubricants are reduced in the range of 6-26 and 2-7 per cent, respectively.

Originality/value

The tribological properties of TiO2 as a lubricant additive in three commercial Mobil grade lubricants are investigated in this paper. The results obtained in this paper are expected to be helpful to bearing designers, researchers and academicians concerned with the relevant study.

Details

Industrial Lubrication and Tribology, vol. 71 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 3 February 2012

Lifeng Hao, Jiusheng Li, Xiaohong Xu and Tianhui Ren

Nanoparticles are not well dispersed in non‐polar organic solvents due to their hydrophilic property which limits their applications in lubricant oils. To improve the…

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Abstract

Purpose

Nanoparticles are not well dispersed in non‐polar organic solvents due to their hydrophilic property which limits their applications in lubricant oils. To improve the oil‐solubility of nanoparticles, a novel technology was used to prepare a kind of lubricant containing calcium borate nanoparticles.

Design/methodology/approach

The microstructures of the prepared nanoparticles were characterized by transmission electron microscope (TEM) and infrared spectra (IR). Tribological properties of calcium borate nanoparticles used as additive in base oil were evaluated using four‐ball tribotester and SRV tribotester, and the worn surface of the steel ball was investigated by Polarized microscope (PM) and X‐ray photoelectron spectroscopy (XPS). In addition, the dispersing stability and antioxidation property of lubricant containing nanoparticles were also studied.

Findings

The results indicate that the average size of the prepared nanoparticles is in the range of 50‐100 nm, and the surface of the nanoparticles was altered from hydrophilicity to hydrophobicity. At the same time, the nanoparticles can be well dispersed in the base oil totally under novel process which has no significantly negative effect on the antioxidation property. The results of tribological tests show that calcium borate nanoparticles under the novel process (CBNN) show better antiwear property and friction‐reducing property in base oil compared to calcium borate nanoparticles under tradition process (CBNT). Based on the results of PM and XPS, it can be deduced that a continuous resistance film containing depositions and the tribochemical reaction products such as B2O3, FeB, Fe2O3 and CaO formed during the sliding process.

Originality/value

The main innovative thought of this work lies in dealing with the oil‐solubility problem through the combination effect of surface modification and special blend process of lubricating oil, and this method was first used to prepare lubricant containing calcium borate nanoparticles. It should be helpful for the borate nanoparticles used as additives in engine oil, gear oil and other industrial lubricants.

Details

Industrial Lubrication and Tribology, vol. 64 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 9 March 2010

De‐Xing Peng, Cheng‐Hsien Chen, Yuan Kang, Yeon‐Pun Chang and Shi‐Yan Chang

The purpose of this paper is to investigate the tribological properties of liquid paraffin with SiO2 nanoparticles additive made by a sol‐gel method.

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Abstract

Purpose

The purpose of this paper is to investigate the tribological properties of liquid paraffin with SiO2 nanoparticles additive made by a sol‐gel method.

Design/methodology/approach

The tribological properties of the SiO2 nanoparticles as an additive in liquid paraffin are measured using a ball‐on‐ring wear tester to determine the optimal additive concentration. The mechanism that wear and friction are reduced is studied using scanning electron microscopy (SEM), energy dispersive spectrometry (EDS), and atomic force microscope (AFM).

Findings

Experimental results indicate that the sizes of the synthesized SiO2 nanoparticles are distributed uniformly and that the optimal concentrations of SiO2 nanoparticles in liquid paraffin is associated with better tribological properties than pure paraffin oil, and an anti‐wear (AW) ability that depends on the particle size.

Originality/value

It is shown in the paper that by reducing friction and AW, the lubricant prepared by the methods described can prolong operating hours of machinery.

Details

Industrial Lubrication and Tribology, vol. 62 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 May 2017

Sharul Hafiq Roslan, Sharifah Bee Abd Hamid and Nurin Wahidah Mohd Zulkifli

The purpose of this study is to synthesise and characterise surface-capped molybdenum sulphide (SCMS) nanoparticles using the solvothermal method and to investigate their…

Abstract

Purpose

The purpose of this study is to synthesise and characterise surface-capped molybdenum sulphide (SCMS) nanoparticles using the solvothermal method and to investigate their tribological behaviour towards friction improver and wear reduction for bio-based lubricant oil additives.

Design/methodology/approach

The design of the experiment was to use freshly prepared molybdenum (II) acetate, thioacetamide, fatty acid and hexane as the solvent inside an autoclave vessel which is heated at high temperature and pressure. Various types of fatty acids were used as the capping agent, such as caproic, lauric, stearic and oleic acid. The SCMS nanoparticles formed were characterized by Fourier transform infrared spectroscopy, Raman spectroscopy, X-ray diffractometry, field emission scanning electron microscopy, energy-dispersive X-ray spectroscopy and thermal gravimetric analysis. These nanoadditives were then blended into pentaerythrityl tetracaprylate/caprate ester at 0.05 Wt.% concentration. The formulated bio-based lubricant oil samples were tested for viscosity, viscosity index (VI) and density based on standard method ASTM D445 and ASTM D2270. A four-ball test was carried out for determination of coefficient of friction and wear scar diameter. The wear scar formed on the surface of the ball bearing was analysed using scanning electron microscopy.

Findings

The characterisation results showed that SCMS nanoparticles were successfully formed with amorphous ball-like structure, and the presence of the capping layer surrounding the nanoparticles was confirmed. Then, the formulated bio-based lubricant oil with addition of nanoadditives displays improved tribological properties in term of VI, antifriction and wear reduction.

Originality/value

This research provides a synthesis method of producing SCMS nanoparticles using the organomolybdenum complex as the chemical precursor through the solvothermal reaction approach. Besides that, it also gives an alternative antifriction and antiwear nanoadditive for formulation of the bio-based lubricant oil.

Details

Industrial Lubrication and Tribology, vol. 69 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 9 April 2018

Yanhong Li, TianTian Liu, Yujuan Zhang, Pingyu Zhang and Shengmao Zhang

The purpose of this paper is to study the tribological properties of Cu nanoparticles (NPs) as lubricant additives in three kinds of commercially available lubricants.

Abstract

Purpose

The purpose of this paper is to study the tribological properties of Cu nanoparticles (NPs) as lubricant additives in three kinds of commercially available lubricants.

Design/methodology/approach

A four-ball machine is used to estimate the tribological properties of Cu NPs as lubricant additives in three kinds of commercially available lubricants. Three-dimensional optical profiler and electrical contact resistance are evaluated to investigate the morphology of the worn surfaces and the influence of Cu NPs on tribofilms.

Findings

Wear tests show that the addition of Cu NPs as lubricant additives could reduce wear and increase load-carrying capacity of commercially available lubricants remarkably, indicating that Cu NPs have a good compatibility with the existing lubricant additives in commercially available lubricants.

Originality/value

The tribological properties of Cu NPs as lubricant additives in three kinds of commercially available lubricants were investigated in this paper. These results are reliable and can be very helpful for application of Cu NPs as lubricant additives in industry.

Details

Industrial Lubrication and Tribology, vol. 70 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 August 2022

Deepak Byotra and Sanjay Sharma

This study aims to investigate the performance improvement of journal bearing by applying the arc-shaped textures on various regions of bearing expressly full, second half and…

173

Abstract

Purpose

This study aims to investigate the performance improvement of journal bearing by applying the arc-shaped textures on various regions of bearing expressly full, second half and pressure increasing regions operating with and without nanoparticles in the lubricant.

Design/methodology/approach

The Reynolds equation is solved numerically by using the finite element method to obtain static performance parameters such as load-carrying capacity (LCC) and coefficient of friction (COF), which are then compared with untextured bearing at eccentricity ratios of 0.2 to 0.8. Aluminum oxide (Al2O3) and copper oxide (CuO) nanoparticles additives are used, and viscosity variation due to the addition of additives in the base lubricant is computed for considering the range of temperatures 50 to 90°C at a weight fraction of 0.1 to 0.5% by using an experimentally validated regression model.

Findings

The results indicate that the maximum LCC and the lower COF are found in the pressure-increasing region. A maximum increase of 34.42% is observed in the pressure-increasing region without nanoparticles, and furthermore, with the addition of Al2O3 and CuO nanoparticles in lubricants in the same region, the LCC increased to 21 and 24%, respectively.

Originality/value

Designers should use optimal parameters from the present work to achieve high bearing performance.

Details

Industrial Lubrication and Tribology, vol. 74 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 28 September 2010

De‐Xing Peng, Yuan Kang, Shih‐Kang Chen, Fu‐Chun Shu and Yeon‐Pun Chang

The purpose of this paper is to study the dispersion and tribological properties of liquid paraffin with aluminum nanoparticles as additive, which are prepared by the…

Abstract

Purpose

The purpose of this paper is to study the dispersion and tribological properties of liquid paraffin with aluminum nanoparticles as additive, which are prepared by the surface‐modification method using oleic acid (OA).

Design/methodology/approach

The dispersion stability of aluminum nanoparticles in liquid paraffin is measured by spectrophotometry, which can be optimization by Taguchi method. The tribological properties are evaluated by using a ball‐on‐ring wear tester.

Findings

The results show that few concentrations of aluminum nanoparticles as additives in liquid paraffin have better antiwear and antifriction properties than the pure paraffin oil. Scanning electron microscopy and energy dispersive spectrometer analyses can show that the thin films on the rubbing surfaces can be formed by these aluminum nanoparticles, which not only bear the load but also separate the both interfaces, thus the wear and friction can be reduced.

Originality/value

Machine components and mechanism pairs rely on high‐quality lubricants to withstand high temperature and extreme pressure. Extreme pressure and antiwear additives are typically adopted to improve the tribological performance of a fluid lubricant in reducing friction and surface damage under severe conditions.

Details

Industrial Lubrication and Tribology, vol. 62 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 September 2014

De-Xing Peng and Yuan Kang

The purpose of this work is to study tribological properties of liquid paraffin with SiO2 nanoparticles as an additive, which are made by surface-modification method. Taguchi…

Abstract

Purpose

The purpose of this work is to study tribological properties of liquid paraffin with SiO2 nanoparticles as an additive, which are made by surface-modification method. Taguchi robust designs for optimization in synthesizing SiO2 nanoparticles by sol-gel method.

Design/methodology/approach

The tribological properties of the SiO2 nanoparticles as additive in liquid paraffin are studied by ball-on-ring wear tester to find out optimal concentration, and the mechanism of the reduction of wear and friction will be investigated by scanning electron microscopy (SEM), energy dispersive spectrometry (EDS) and atomic force microscope (AFM).

Findings

Under optimal conditions identified by Taguchi robust designs method, SiO2 nanoparticles with a narrow particle size distribution can be obtained and optimal concentrations of SiO2 nanoparticles as additives in liquid paraffin have better properties than the pure paraffin oil.

Originality/value

It is shown in the paper that by reducing friction and AW, the lubricant prepared by the methods described can prolong operating hours of machinery.

Details

Industrial Lubrication and Tribology, vol. 66 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 September 2023

Deepak Byotra and Sanjay Sharma

This study aims to understand how the texture shape, number of textures and addition of nanoparticle additives in lubricants impact the dynamic characteristics of journal bearing…

Abstract

Purpose

This study aims to understand how the texture shape, number of textures and addition of nanoparticle additives in lubricants impact the dynamic characteristics of journal bearing by comparing six different texture shapes like triangle, chevron, arc, circle, rectangle and elliptical applied in pressure-increasing region under various geometrical and operating conditions.

Design/methodology/approach

The finite element method approach has been employed to solve governing Reynold’s equation, assuming iso-viscous Newtonian fluid, for computation of performance parameters like stiffness and damping coefficient, threshold speed, etc. By using a regression model, the impact of adding nanoparticles Al2O3 and CuO to the base lubricant on viscosity variation is calculated for selected temperature ranges and weight fractions of nanoparticles.

Findings

The arc-shaped texture with an area density of 28.27%, eccentricity ratio of 0.2 and texture depth of 0.6 exhibited 35.22% higher direct stiffness and 41.4% higher damping coefficient compared to the lowest value in the circle-shaped texture. Increasing the number of arc-shaped textures on the bearing surface with low area density led to declining stiffness and damping parameters. However, with nanoparticle additives, the arc-shaped texture further showed 10.75% and 8.11% improvement in stiffness and 9.99% and 4.87% enhancement in damping coefficient for Al2O3 and CuO, respectively, at 90 °C temperature and 0.5% weight fraction.

Originality/value

By understanding the influence of texture shapes on the dynamic characteristics, engineers can design bearings that exhibit improved stability and enhance overall performance.

Details

Industrial Lubrication and Tribology, vol. 75 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

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