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1 – 10 of 12Wani K. Shafi, Ankush Raina and Mir Irfan Ul Haq
This paper aims to investigate the friction and wear performance of Hazelnut oil with copper (Cu) nano additives.
Abstract
Purpose
This paper aims to investigate the friction and wear performance of Hazelnut oil with copper (Cu) nano additives.
Design/methodology/approach
The experiments were performed on a pin-on-disc tribometer in boundary and mixed lubrication regimes. Copper nanoparticles were added in 0.5 and 1 Wt.% concentrations and corresponding Stribeck curves were generated with a base oil and with oil containing Cu nanoparticles. Surface analysis of aluminium 6061 pins was conducted using an optical microscope, scanning electron microscope and energy dispersive spectroscopy.
Findings
The lubricant with 0.5 Wt.% Cu nanoparticles exhibited better results. An improvement of around 80 per cent in coefficient of friction and around 99 per cent in specific wear rate was observed. The film formation capability of the Cu nanoparticles led to an overall improvement in tribological properties of the base oil.
Originality
Experiments were performed to evaluate the tribological performance of a new lubricant (Hazelnut oil) using Cu nanoparticles. The results obtained herein suggest that Hazelnut oil has a great potential to replace the conventional mineral oils in the field of industrial lubrication.
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Xin Kuang, Bifeng Yin, Jian Wang, Hekun Jia and Bo Xu
The purpose of this paper is to evaluate the dispersion stability and the wear properties of lubricating oil blends added with modified nanometer cerium oxide (CeO2) at high…
Abstract
Purpose
The purpose of this paper is to evaluate the dispersion stability and the wear properties of lubricating oil blends added with modified nanometer cerium oxide (CeO2) at high temperature.
Design/methodology/approach
In this paper, CeO2 was self-made and it was chemically modified. The dispersion stability of CeO2 in lubricating oil was studied. And the wear test of lubricating oil blends added with modified CeO2 was carried out at high temperature.
Findings
The results showed that CeO2 was successfully modified by oleic acid and stearic acid. The dispersion stability of modified CeO2 in lubricating oil was improved. Adding modified nano-CeO2 with the concentration less than 50 ppm into the lubricating oil can improve the wear properties of friction pairs in different extent. With the increase of the amount of CeO2, the wear properties increased first and then decreased. The lubricating oil blend added with 25 ppm CeO2 has the best wear properties.
Originality/value
The raw material CeO2 in this paper is self-made and its shape and size are well controlled. Research on the addition of nano-CeO2 to the engine low viscosity finished lubricants is lacking. It is of great significance to study the dispersion stability and tribological properties of nano-lubricants under the new background of low viscosity of lubricating oil and close to the real engine working conditions. It has certain significance to promote the development of nano-lubricants for engines.
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Alaa Mohamed, Mohamed Hamdy, Mohamed Bayoumi and Tarek Osman
To enhance the tribological properties of nanogrease, one of the new technologies was used to synthesize a nanogrease having carbon nanotubes (CNTs) nanoparticles (NPs) with…
Abstract
Purpose
To enhance the tribological properties of nanogrease, one of the new technologies was used to synthesize a nanogrease having carbon nanotubes (CNTs) nanoparticles (NPs) with different concentrations. The microstructures of the synthesized NPs were characterized and evaluated by x-ray diffraction spectroscopy (XRD) and transmission electron microscopy (TEM). Tribological properties of the nanogrease were evaluated using a four-ball tester. The worn surface of four steel balls was investigated by scanning electron microscopy (SEM) and energy dispersive x-ray spectroscopy (EDX).
Design/methodology/approach
Grease was dissolved in chloroform (10 Wt.%), at 25 °C for 1 h. In parallel, functionalized CNTs with different volume concentrations (0.5, 1, 2 and 3 Wt.%) were dispersed in N, N-dimethylformamide. The mixture was stirred for 15 min and then sonicated (40 kHz, 150 W) for 30 min. After that, the mixture was added to the grease solution and magnetically stirred for 15 min and then sonicated for 2 h.
Findings
The results suggested that CNTs can enhance the antiwear and friction properties of nanogrease at 0.5 Wt.% CNTs to about 57 and 48 per cent, respectively. In addition, the weld load of the base oil containing 0.5 Wt.% CNTs was improved by 17 per cent compared with base grease.
Originality/value
This work describes the inexpensive and simple fabrication of nanogrease for improving the properties of lubricants, which improve power efficiency and extend lifetimes of mechanical equipment.
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Wani Khalid Shafi, Ankush Raina and Mir Irfan Ul Haq
This paper aims to study the tribological performance of Cu nanoparticles mixed in avocado oil.
Abstract
Purpose
This paper aims to study the tribological performance of Cu nanoparticles mixed in avocado oil.
Design/methodology/approach
A Pin-on-Disc tribometer was used to determine the tribological performance of avocado oil as a lubricant as well as for measuring the effectiveness of Cu nanoparticles. Stribeck curve was generated with the base oil and the oil containing Cu nanoparticles. The nanoparticles are added in 0.5 wt. % and 1 wt. % concentration. The worn-out surfaces of aluminum alloy 6061 pins are explored by scanning electron microscopy (SEM).
Findings
The use of Cu nanoparticles led to a reduction in friction and wear. Coefficient of friction (COF) was found to be minimum at 1 wt. % concentration, whereas specific wear rate was minimum for 0.5 wt. % concentration. The film-formation capability of the Cu nanoparticles led to an overall improvement in the tribological properties of the base oil.
Originality/value
Experiments are performed to evaluate the tribological performance of avocado oil using Cu nanoparticles. The results obtained herein suggest that avocado oil has a great potential to replace the conventional mineral oils in the field of industrial lubrication.
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Talwinder Singh, Chandan Deep Singh and Rajdeep Singh
Because many cutting fluids contain hazardous chemical constituents, industries and researchers are looking for alternative methods to reduce the consumption of cutting fluids in…
Abstract
Purpose
Because many cutting fluids contain hazardous chemical constituents, industries and researchers are looking for alternative methods to reduce the consumption of cutting fluids in machining operations due to growing awareness of ecological and health issues, government strict environmental regulations and economic pressures. Therefore, the purpose of this study is to raise awareness of the minimum quantity lubrication (MQL) technique as a potential substitute for environmental restricted wet (flooded) machining situations.
Design/methodology/approach
The methodology adopted for conducting a review in this study includes four sections: establishment of MQL technique and review of MQL machining performance comparison with dry and wet (flooded) environments; analysis of the past literature to examine MQL turning performance under mono nanofluids (M-NF); MQL turning performance evaluation under hybrid nanofluids (H-NF); and MQL milling, drilling and grinding performance assessment under M-NF and H-NF.
Findings
From the extensive review, it has been found that MQL results in lower cutting zone temperature, reduction in cutting forces, enhanced tool life and better machined surface quality compared to dry and wet cutting conditions. Also, MQL under H-NF discloses notably improved tribo-performance due to the synergistic effect caused by the physical encapsulation of spherical nanoparticles between the nanosheets of lamellar structured nanoparticles when compared with M-NF. The findings of this study recommend that MQL with nanofluids can replace dry and flood lubrication conditions for superior machining performance.
Practical implications
Machining under the MQL regime provides a dry, clean, healthy and pollution-free working area, thereby resulting the machining of materials green and environmentally friendly.
Originality/value
This paper describes the suitability of MQL for different machining operations using M-NF and H-NF.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2023-0131/
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Aqib Mashood Khan, Muhammad Jamil, Ahsan Ul Haq, Salman Hussain, Longhui Meng and Ning He
Sustainable machining is a global consensus and the necessity to cope up the serious environmental threats. Minimum quantity lubrication (MQL) and nanofluids-based MQL(NFMQL) are…
Abstract
Purpose
Sustainable machining is a global consensus and the necessity to cope up the serious environmental threats. Minimum quantity lubrication (MQL) and nanofluids-based MQL(NFMQL) are state-of-the-art sustainable lubrication modes. The purpose of this study is to investigate the effect of process parameters, such as feed rate, depth of cut and cutting fluid flow rate, on temperature and surface roughness of the manufactured pieces during face milling of the AISI D2 steel.
Design/methodology/approach
A statistical technique called response surface methodology with Box–Behnken Design was used to design experimental runs, and empirical modeling was presented. Analysis of variance was carried out to evaluate the model’s accuracy and the validation of the applied technique.
Findings
A comprehensive analysis revealed the superiority of implementing NFMQL in comparison to MQL within the levels of process parameters. The comparison has shown a significant reduction of temperature under NFMQL at the tool-workpiece interface from 16.2 to 34.5 per cent and surface roughness from 11.3 to 12 per cent.
Practical implications
This research is useful for practitioners to predict the responses in workshop and select appropriate cutting parameters. Moreover, this research will be helpful to reduce the resource which will ultimately save energy consumption and cost.
Originality/value
To cope with the industrial challenges and tribological issues associated with the milling of AISI D2 steel, experiments were conducted in a distinct machining mode with innovative cooling/lubrication. Until now, few studies have addressed the key lubrication effects of Al2O3-based nanofluid on the machinability of D2 steel under NFMQL lubrication condition.
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Ming Zhang, Xiaobo Wang and Weimin Liu
The purpose of this paper is to study the influences of test conditions to the tribological behavior of LaF3 nanoparticles as an additive to a polyalphaolefin (PAO).
Abstract
Purpose
The purpose of this paper is to study the influences of test conditions to the tribological behavior of LaF3 nanoparticles as an additive to a polyalphaolefin (PAO).
Design/methodology/approach
An Optimol‐SRV4 oscillating friction and wear tester (SRV) were used to investigate the tribological properties of LaF3 nanoparticles as an additive in a polyalphaolefin (PAO). The 3‐D morphologies and wear loss volume of the worn scar were measured using a surface profilometer. The chemical state and the intensity of La and F elements on worn surface after friction test was investigated with X‐ray photoelectron spectroscopy to interpret the possible mechanisms of friction‐reduction and anti‐wear with LaF3 nanoparticles.
Findings
The experimental results show that LaF3 nanoparticles added to PAO exhibit excellent load‐carrying capacity, anti‐wear and friction‐reduction properties. LaF3 nanoparticles deposited on the worn surface under lower test temperature during the friction test, and higher applied load, higher test frequency and longer test duration are propitious to the deposition of LaF3 nanoparticles accumulated on the rubbing surface. Under higher temperature, a complicated tribo‐chemical reaction occurred during the friction process, the tribo‐chemical reaction product of La2O3 deposit on worn surface, which also exhibits good lubricating performance.
Originality/value
This paper investigates the tribological properties of LaF3 nanoparticles as green oil additive in poly‐alpha‐olefin (PAO) under variable temperature, applied load, sliding speed and sliding duration. The results could be very helpful for the further applications of LaF3 nanoparticles additives in industry.
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Mayurkumar Ashwinbhai Makhesana and Kaushik M. Patel
The quality of the surface being machined and tool life are greatly affected by heat generated during machining. Abundant use of cutting fluid leads to higher production rates and…
Abstract
Purpose
The quality of the surface being machined and tool life are greatly affected by heat generated during machining. Abundant use of cutting fluid leads to higher production rates and a threat for environment and worker’s health. Hence, the need is to identify eco-friendly lubricants. The purpose of the current work is to investigate the effects of solid lubricants (boric acid and molybdenum disulphide) mixed with oil during turning of EN-31 using cemented carbide tools. The concentration of solid lubricants in oil is varied to analyze output parameters such as surface roughness, process temperature, power consumption and tool wear.
Design/methodology/approach
EN 31 steel material is machined at various cutting speeds and constant feed and depth of cut to determine the effects of dry, wet and solid lubricant assisted machining.
Findings
Experimental study revealed that the solid lubricants performed better while machining and therefore it may be considered as environment friendly and cost effective way of lubrication as compared to flood cooling.
Research limitations/implications
The work can be extended to identify the effects of solid lubricants on micro hardness and cutting force.
Practical implications
From the findings of the work, solid lubricants may be considered as suitable choice as compared to fluid cooling because it improves process performance without much affecting the environment and worker’s health.
Originality/value
So far the use of solid lubricants in machining is limited. The results of the work will be useful to explore various efficient way to apply solid lubricants.
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Manu V. Thottackkad, P.K. Rajendrakumar and K. Prabhakaran Nair
– This manuscript aims to deal with the tribological property variations of engine oil (SAE15W40) by the addition of copper oxide (CuO) nanoparticles on weight percentage basis.
Abstract
Purpose
This manuscript aims to deal with the tribological property variations of engine oil (SAE15W40) by the addition of copper oxide (CuO) nanoparticles on weight percentage basis.
Design/methodology/approach
Experimental studies on the influence of CuO nanoparticles utilised as an additive in lubricating oil (SAE15W40) under boundary lubrication conditions have been carried out using a pin-on-disc machine in accordance with ASTM G-99 standard. The variation of viscosity, coefficient of friction, wear and settling of nanoparticles has been studied as a function of particle concentration in the lubricant.
Findings
Results show that the frictional force and specific wear rate decrease with an increase in concentration of nanoparticles comes to a minimum at a specific concentration and then increases, showing the presence of an optimum concentration. With the increase in concentration of nanoparticles, the kinematic and dynamic viscosities, and the flash and fire points are found to increase.
Originality/value
The use of CuO nanoparticles as additives to a moderate level is a very efficient means of improving the tribological properties of lubricating oils.
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Ming Zhang, Xiaobo Wang, Weimin Liu and Xisheng Fu
The purpose of this paper is to study the tribological performance and anti‐wear mechanism of Cu nanoparticles as lubricating oil additives.
Abstract
Purpose
The purpose of this paper is to study the tribological performance and anti‐wear mechanism of Cu nanoparticles as lubricating oil additives.
Design/methodology/approach
An end‐face wear testing apparatus is used to measure the tribological properties of Cu nanoparticles as lubricating oil additives and using a commercial SJ 15W/40 gasoline engine oil for comparison. Electrical contact resistance (ECR) is measured on a universal nano and micro tester‐2 tribometer to detect the formation of tribo‐film generated by Cu nanoparticulate additive. The worn steel surfaces are investigated by scanning electron microscope (SEM), energy dispersive spectra (EDS) and X‐ray photoelectron spectroscopy (XPS).
Findings
The results show that Cu nanoparticles used as an oil additive can improve the anti‐wear and friction‐reduction performance of SJ 15W/40 gasoline engine oil remarkably. The results of SEM, EDS and XPS show that a deposit film containing metallic copper can form on the worn surface, which has a film thickness of about 120 nm.
Originality/value
This investigation establishes a baseline of Cu nanoparticles used as lubricating oil additives under face‐to‐face contact work conditions. Thus, the results are reliable and can be very useful for further applications of Cu nanoparticle additives in industry.
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