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Article
Publication date: 14 February 2019

Xiaobo Wang, Zhipeng Li, Wen Zhan, Jesong Tu, Xiaohua Zuo, Xiangyi Deng and Boyi Gui

This study aims to expand the reliability and special functions of lightweight materials for high-end equipment and green manufacturing, so that it is the first such research to…

Abstract

Purpose

This study aims to expand the reliability and special functions of lightweight materials for high-end equipment and green manufacturing, so that it is the first such research to carry out nano-composite technology of nickel-coated carbon nanotubes (Ni-CNTs)-based titanium-zirconium chemical conversion on aluminum alloy substrate.

Design/methodology/approach

Corrosion behavior of various coatings was investigated using dropping corrosion test, linear polarization and electrochemical impedance spectroscopy. The results showed that the corrosion resistance of the nano-composite conversion coatings was significantly improved to compare with the conventional titanium-zirconium conversion coating. The morphology and microdomain characteristics of the nano-composite conversion coatings were characterized by SEM/eds/EPMA, which indicated that the CNT or Ni-CNTs addition promoting the integrity coverage of coatings in a short time.

Findings

Surface morphology of titanium-zirconium (Ti-Zr)/Ni-CNT specimens exhibited smooth, compact and little pores. The nano-composite conversion coatings are mainly composed of Al, O, C and Ti elements and contain a small amount of F and Zr elements, which illuminated that CNT or Ni-CNT addition could co-deposit with aluminum and titanium metal oxides.

Originality/value

The study of corrosion resistance of nano-composite conversion coatings and the micro-zone film-formation characteristics would be provided theoretical support for the development of basic research on surface treatment of aluminum alloys.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 31 January 2020

Xiaobo Wang, Wen Zhan and Boyi Gui

The purpose of this paper is to develop a chrome-free and phosphorus-free chemical conversion coating with good corrosion resistance, a novel chemical conversion coating was…

Abstract

Purpose

The purpose of this paper is to develop a chrome-free and phosphorus-free chemical conversion coating with good corrosion resistance, a novel chemical conversion coating was prepared by adding cerium nitrate hexahydrate and salicylic acid in the treatment solution containing titanium/zirconium ions on 6061 aluminum alloy.

Design/methodology/approach

Compared with the AA6061 aluminum alloy matrix, the self-corrosion potential of the conversion coating is significantly positively shifted, the self-corrosion current density is greatly reduced and its corrosion resistance is significantly improved. Morphology and composition of the conversion coatings were observed by scanning electron microscopy and energy-dispersive X-ray spectroscopy. The microdomain structure of conversion coatings at different formation stages was analyzed by electron probe microanalyzer.

Findings

An optimized preparation technique of titanium–zirconium chemical conversion coating for AA6061 aluminum alloy is obtained: H2TiF6 4 mL/L, H2ZrF6 0.4 mL/L, salicylic acid 0.35 g/L, Ce(NO3)3·6H2O 0.14 g/L, reaction temperature 30°C, reaction time 120 s and pH 4.0.

Originality/value

The coating forms on the Al(Fe)Si intermetallic compound, and Ce3+ is preferentially adsorbed on the intermetallic compound. The hydrolysis of Ce3+ causes the local pH of the solution to decrease, which promotes matrix dissolution and charge migration. As the microanode/microcathode reaction occurs, the local pH of the solution increases, and Al2O3/ZrO2/TiO2 begins to deposit on the surface of the metal substrate.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 17 July 2018

A.G. Mohan Das Gandhi, K. Soorya Prakash and V. Kavimani

This paper aims to examine the investigations made on the corrosion behaviour of magnesium (Mg) substrate electrodeposited using different nano-materials.

Abstract

Purpose

This paper aims to examine the investigations made on the corrosion behaviour of magnesium (Mg) substrate electrodeposited using different nano-materials.

Design/methodology/approach

This study uses nano-materials such as those of reduced graphene oxide (r-GO), titanium-di-oxide (TiO2) and also r-GO/TiO2 nano-composites (dispersed through ultra-sonication process) at 3-min time interval. Crystalline nature of synthesized TiO2 is studied through X-ray diffraction and its pore volume is measured to be approximately 0.1851ccg-1 by Brunauer Emmett Teller analysis.

Findings

Surface morphology of the developed set of specimens inspected through scanning electron microscopy and energy dispersive spectroscopy establishes a clean surface coating and further witnesses for only minimal defects. Electrochemical behaviour of the developed coating is studied exhaustively using Tafel polarization and electrochemical impedance spectroscopy in 0.1 M Na2SO4 solution.

Originality/value

Incremental corrosion resistance exhibited by developed composite coating owes to the factors viz. chemical stability and hydrophobic tendency of TiO2 and r-GO; these known engineering facts resist the flow of ions into the corrosive media and thereby reduce the rate of corrosion.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 14 December 2023

Yajun Chen, Zehuan Sui and Juan Du

This paper aims to focus on the research progress of intelligent self-healing anti-corrosion coatings in the aviation field in the past few years. The paper provides certain…

Abstract

Purpose

This paper aims to focus on the research progress of intelligent self-healing anti-corrosion coatings in the aviation field in the past few years. The paper provides certain literature review supports and development direction suggestions for future research on intelligent self-healing coatings in aviation.

Design/methodology/approach

This mini-review uses a systematic literature review process to provide a comprehensive and up-to-date review of intelligent self-healing anti-corrosion coatings that have been researched and applied in the field of aviation in recent years. In total, 64 articles published in journals in this field in the last few years were analysed in this paper.

Findings

The authors conclude that the incorporation of multiple external stimulus-response mechanisms makes the coatings smarter in addition to their original self-healing corrosion protection function. In the future, further research is still needed in the research and development of new coating materials, the synergistic release of multiple self-healing mechanisms, coating preparation technology and corrosion monitoring technology.

Originality/value

To the best of the authors’ knowledge, this is one of the few systematic literature reviews on intelligent self-healing anti-corrosion coatings in aviation. The authors provide a comprehensive overview of the topical issues of such coatings and present their views and opinions by discussing the opportunities and challenges that self-healing coatings will face in future development.

Details

Anti-Corrosion Methods and Materials, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 8 March 2022

Md Mehedi Hasan Rubel, Syed Rashedul Islam, Abeer Alassod, Amjad Farooq, Xiaolin Shen, Taosif Ahmed, Mohammad Mamunur Rashid and Afshan Zareen

The main purpose of this study was to prepare the cotton fibers and cellulose powder by a layer of nano-crystalline-titanium dioxide (TiO2) using the sol-gel sono-synthesis method…

Abstract

Purpose

The main purpose of this study was to prepare the cotton fibers and cellulose powder by a layer of nano-crystalline-titanium dioxide (TiO2) using the sol-gel sono-synthesis method to clean the wastewater containing reactive dye. Moreover, TiO2 nano-materials are remarkable due to their photoactive properties and valuable applications in wastewater treatment.

Design/methodology/approach

In this research, TiO2 was synthesized and deposited effectively on cotton fibers and cellulose powder using ultrasound-assisted coating. Further, tetra butyl titanate was used as a precursor to the synthesis of TiO2 nanoparticles. Reactive dye (red 195) was used in this study. X-ray Diffraction, scanning electron microscopy and Fourier transform infrared spectroscopy were performed to prove the aptitude for the formation of crystal TiO2 on the cotton fibers and cellulose powder along with TiO2 nanoparticles as well as to analyze the chemical structure. Decoloration of the wastewater was investigated through ultraviolet (UV-Visible) light at 30 min.

Findings

The experimental results revealed that the decolorization was completed at 2.0 min with the cellulose nano TiO2 treatment whereas cotton nano TiO2 treated solution contained reactive dyestuffs even after the treatment of 2 min. This was the fastest method up to now than all reported methods for sustainable decolorization of wastewater by absorption. Furthermore, this study explored that the cellulose TiO2 nano-composite was more effective than the cotton TiO2 nano-composite of decoloration wastewater for the eco-friendly remedy.

Research limitations/implications

Cotton fibers and cellulose powder with nano-TiO2, and only reactive dye (red 195) were tested.

Practical implications

With reactive dye-containing wastewater, it seems to be easier to get rid of the dye than to retain it, especially from dyeing of yarn, fabric, apparel, and as well as other sectors where dyestuffs are used.

Social implications

This research would help to reduce pollution in the environment as well as save energy and cost.

Originality/value

Decoloration of wastewater treatment is an essential new track with nano-crystalline TiO2 to fast and efficient cleaning of reactive dyes containing wastewater used as a raw material.

Details

Research Journal of Textile and Apparel, vol. 28 no. 1
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 2 January 2018

Lien Zhu, Di Wu, Baolong Wang, Jing Zhao, Zheng Jin and Kai Zhao

The purpose of this paper is to find a new method to reinforce high-density polyethylene (HDPE) with polyacrylonitrile fibers (PAN). Furthermore, the crystallinity…

Abstract

Purpose

The purpose of this paper is to find a new method to reinforce high-density polyethylene (HDPE) with polyacrylonitrile fibers (PAN). Furthermore, the crystallinity, viscoelasticity and thermal properties of HDPE composites have also been investigated and compared.

Design/methodology/approach

For effective reinforcing, samples with different content fillers were prepared. HDPE composites were prepared by melt blending with double-screw extruder prior to cutting into particles and the samples for testing were made using an injection molding machine.

Findings

With the addition of 9 Wt.% PAN fibers, it was found that the tensile strength and flexural modulus got the maximum value in all HDPE composites and increased by 1.2 times than pure HDPE. The shore hardness, storage modulus and vicat softening point of the composites improved continuously with the increase in the proportion of the fibers. The thermal stability and processability of composites did not change rapidly with the addition of PAN fibers. The degree of crystallinity increased with the addition of PAN fibers. In general, the composites achieve the best comprehensive mechanical properties with the fiber content of 9 Wt.%.

Practical implications

The fibers improve the strength of the polyethylene and enhance its ability to resist deformation.

Originality/value

The modified HDPE by PAN fibers in this study have high tensile strength and resistance to deformation and can be used as an efficient material in engineering, packaging and automotive applications.

Details

Pigment & Resin Technology, vol. 47 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 3 July 2017

Baolong Wang, Haiqing Ma, Di Wu, Lien Zhu and Zheng Jin

The purpose of this paper is to prepare new modified polypropylene (PP) with phenolic microspheres (PFMs). Furthermore, the crystallinity and mechanical properties of PP modified…

Abstract

Purpose

The purpose of this paper is to prepare new modified polypropylene (PP) with phenolic microspheres (PFMs). Furthermore, the crystallinity and mechanical properties of PP modified by fillers (silicon dioxide [SiO2] and light calcium carbonate [CaCO3], respectively) have also been investigated and compared.

Design/methodology/approach

For effective toughening, three different fillers were added into the PP matrix. PP composites were prepared through melt blending with double-screw extruder and injection moulding machine.

Findings

It was found that with the addition of 3 Wt.% PFM, the impact strength was maximum in all PP composites and increased by 1.4 times compared to pure PP. Scanning electron microscopy (SEM) and polarised optical microscopy (POM) analysis confirmed that 3 Wt.% PFM, 3 Wt.% SiO2 and 2 Wt.% CaCO3 were optimal to add in PP and PFM to give the best compatibility with PP.

Research limitations/implications

PFM particles not only are tougher and less brittle and can offer other advantages such as enhanced machinability, but also are important organic materials and have a good compatibility with polymer for reinforcing polymer properties.

Practical implications

The method developed provided a simple and practical solution to improving the toughness of PP.

Social implications

There will be thermoplastic plastics with higher toughness in domestic, packaging and automotive applications, particularly at lower temperatures.

Originality/value

The PP modified by tiny amounts of fillers in this work had high toughness, which can be applied as an efficient material widely used in domestic, packaging and automotive applications.

Details

Pigment & Resin Technology, vol. 46 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 23 April 2020

Abd El-Wahab H., Farouk Abd El-Monem, Naser M.A., Hussain A.I., Elshhat H.A. Nashy and Lin L.

The purpose of this paper is devoted to application of the emulsion polymer of poly(methyl methacrylate-co-butyl acrylate) prepared with in situ nano-silica as a novel tanning…

Abstract

Purpose

The purpose of this paper is devoted to application of the emulsion polymer of poly(methyl methacrylate-co-butyl acrylate) prepared with in situ nano-silica as a novel tanning agent of hide to partly or totally replace chrome salt and to improve physical, thermal and mechanical properties of the tanned leather and to reduce the environmental impact of chrome tanning effluent.

Design/methodology/approach

Polymer/nano-silica hybrid emulsions were prepared via in situ seed emulsion polymerisation. The prepared polymers were characterised for solid content, molecular weight, viscosity, drying time, minimum film-forming temperature (MFFT) and microstructures (via transmission electron microscopy). The mechanical, thermal and surface morphological (by scanning electron microscope) properties of the treated samples were also investigated. The influences of the increase in the content of organic nano-silica on the properties of the tanned leather are discussed.

Findings

It was found that the viscosity, the particle size and the solid content of the prepared polymers increased as the content of the nano-silica increased while gloss and drying time of the resulting polymer film decreased. Tanning buffalo hide by Polymer F (containing a high content of nano-silica) gave desirable properties in terms of tensile strength, thermal stability and shrinkage temperature.

Research limitations/implications

This paper discusses the preparation and the characterisation of emulsion polymers with in situ nano-silica and their application in tanning process to enhance and improve the leather quality, as well as reduce the use of chrome tanning materials and consequently chrome tanning waste.

Practical implications

The tanned leather showed an improvement of physico-mechanical properties and enhancement of thermal stability. Furthermore, the tanned leather has uniform colour, softness and firmness of grain. All these promising results provide evidence to support the applicability of the prepared co-polymer/nano-silica emulsions as an efficient tanning agent that also provides lubricating properties for leather.

Originality/value

Since May 2015, REACH Annex XVII restricts Cr(VI) in leather articles or leather parts of articles that come into contact with skin to a concentration of less than 3 mg/kg. Cases of discovery of Cr(VI) in leather papers have been reported by the European rapid alert system on dangerous consumer products (RAPEX). The emulsion poly (methyl methacrylate-co-butyl acrylate) with in situ nano-silica that has been developed via the study reported in this paper is one of the better technologies for the reduction of chromium ratio used in tanning industry.

Details

Pigment & Resin Technology, vol. 49 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 4 September 2017

Soheir Youssef Tawfik, Magdy Wadid Sabaa and Ramzy Takawy Botros

The purpose of this paper is to prepare cheap and environmentally friendly water soluble polyester coatings through the glycolysis of poly(ethylene terephthalate) (PET) waste.

371

Abstract

Purpose

The purpose of this paper is to prepare cheap and environmentally friendly water soluble polyester coatings through the glycolysis of poly(ethylene terephthalate) (PET) waste.

Design/methodology/approach

A secondary value-added polyester coatings were prepared from PET waste. The first step was the de-polymerisation of PET waste by 2,2-dimethyl-1,3-propanediol with different molar ratios in the presence of different concentrations of zinc acetate as trans-esterification catalyst. The de-polymerised product was characterised by Fourier transform infrared spectroscopy (FTIR), proton nuclear magnetic resonance spectroscopy (1HNMR), differential scanning calorimetry and hydroxyl values. The polyesters were successfully synthesised by esterification of the glycolysed product with adipic acid, isophthalic acid, 2,2-dimethyl-1,3-propanediol and trimellitic anhydride in different ratios. FTIR and 1HNMR were used qualitatively and quantitatively to elucidate the structure of the prepared polyesters. Hydroxyl value and the physical properties of the prepared polyesters were also investigated. Two different curing agents were used to prepare the coatings based on the prepared polyesters.

Findings

Useful coating products were obtained by chemical (glycolysis) of post consumed PET wastes. The 2,2-dimethyl-1,3-propanediol was found to be good glycol in the glycolysis of PET. It was noticed that the rate of glycolysis increases with increasing the amount of catalyst, time of glycolysis and amount of 2,2-dimethyl-1,3-propanediol. N,N-Dimethylethanol amine was a good neutralising agent used for the preparation of water soluble coatings based on glycolysed product of PET.

Practical implications

The use of waste products like PET waste in water soluble coating systems will bring down the costs of the coatings and will also open a new market of recycled plastic materials and, hence, may provide a potential solution to the problems of solid waste management. It is an attractive option for environmentally friendly and efficient disposal of plastic waste.

Originality/value

The paper provides a potential way to use undesirable PET waste as industrial raw material. The coatings prepared are eco-friendly, soluble in water that can replace other expensive polyester coatings that are soluble in organic solvents and not environmentally coatings.

Details

Pigment & Resin Technology, vol. 46 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 18 January 2023

Amirul Syafiq, Farah Khaleda Mohd Zaini, Vengadaesvaran Balakrishnan and Nasrudin Abd. Rahim

The purpose of this paper is to introduce the simple synthesis process of thermal-insulation coating by using three different nanoparticles, namely, nano-zinc oxide (ZnO)…

Abstract

Purpose

The purpose of this paper is to introduce the simple synthesis process of thermal-insulation coating by using three different nanoparticles, namely, nano-zinc oxide (ZnO), nano-tin dioxide (SnO2) and nano-titanium dioxide (TiO2), which can reduce the temperature of solar cells.

Design/methodology/approach

The thermal-insulation coating is designed using sol-gel process. The aminopropyltriethoxysilane/methyltrimethoxysilane binder system improves the cross-linking between the hydroxyl groups, -OH of nanoparticles. The isopropyl alcohol is used as a solvent medium. The fabrication method is a dip-coating method.

Findings

The prepared S1B1 coating (20 Wt.% of SnO2) exhibits high transparency and great thermal insulation property where the surface temperature of solar cells has been reduced by 13°C under 1,000 W/m2 irradiation after 1 h. Meanwhile, the Z1B2 coating (20 Wt.% of ZnO) reduced the temperature of solar cells by 7°C. On the other hand, the embedded nanoparticles have improved the fill factor of solar cells by 0.2 or 33.33%.

Research limitations/implications

Findings provide a significant method for the development of thermal-insulation coating by a simple synthesis process and low-cost materials.

Practical implications

The thermal-insulation coating is proposed to prevent exterior heat energy to the inside solar panel glass. At the same time, it can prevent excessive heating on the solar cell’s surface, later improves the efficiency of solar cell.

Originality/value

This study presents a the novel method to develop and compare the thermal-insulation coating by using various nanoparticles, namely, nano-TiO2, nano-SnO2 and nano-ZnO at different weight percentage.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

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