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Article
Publication date: 30 July 2018

Yanhua Zhu, Liqiang Zhao, Pingli Liu and Ming Yang

This paper aims to introduce a method to reduce corrosion caused by acidic-oxidized polymer degradant through subsection injection with different inhibitor.

Abstract

Purpose

This paper aims to introduce a method to reduce corrosion caused by acidic-oxidized polymer degradant through subsection injection with different inhibitor.

Design/methodology/approach

This paper introduced a method to reduce corrosion caused by acidic-oxidized polymer degradant through subsection injection with different inhibitor.

Findings

The experimental results indicated that the influence of pre-corrosion status on corrosion rate and effectiveness of corrosion inhibitor are significant. The corrosion inhibitors in both injection stage inhibited the corrosion process by preventing the contact of corrosive medium and steel surface through formation of a protective film on the surface of N80 steel. The corrosion rate of polymer degradant can be reduced to 0.63 g/m 2 h through subsection injection with different inhibitor.

Originality/value

This result will increase the production of polymer injection plugging wells through expanding the application of acidic-oxidized polymer degradant.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 18 September 2007

Lu Zhaoling, Fu Chaoyang and Guo Xingpeng

This paper seeks to investigate the different inhibition performance and adsorption behaviour of dodecylamine in acidic and neutral environments and to understand further the…

Abstract

Purpose

This paper seeks to investigate the different inhibition performance and adsorption behaviour of dodecylamine in acidic and neutral environments and to understand further the inhibition mechanism of dodecylamine in CO2‐saturated brine solution.

Design/methodology/approach

The inhibition performance and adsorption behaviour of dodecylamine on N80 steel in CO2‐saturated brine solution in acidic and neutral environments were investigated by potentiodynamic polarization, electrochemical impedance spectroscopy and the attenuated total reflection‐Fourier transform infrared spectroscopy.

Findings

Corrosion potentials exhibited a pronounced shift in the positive direction at higher concentrations of dodecylamine. The inhibition efficiency of dodecylamine was shown to be pH‐dependent. The effective inhibition concentration of dodecylamine decreased from pH 4.9 to 7.4. In a neutral environment, the inhibitor was shown to affect the deposition of the corrosion products and provide more active sites to bond with the inhibitor. More alkaline environments made the electron cloud density of dodecylamine much higher, which was more favourable to the interaction of dodecylamine and the naked metal base, and hence dodecylamine had a much better inhibition performance in a neutral environment than in acidic environments.

Originality/value

This paper provides information regarding the inhibition performance and adsorption behaviour of dodecylamine on N80 steel and probes the inhibition mechanism of dodecylamine in acidic and neutral environments. The results of the work contribute to an understanding of the inhibition mechanism of the inhibitor in different environments, which will be useful for effective design and choice of inhibitors in CO2 corrosion.

Details

Anti-Corrosion Methods and Materials, vol. 54 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 12 March 2018

Samy Shaban, Abd Elaziz Fouda, Mohamed Elmorsi, Tarek Fayed and Omar Azazy

The purpose of this study is to inspect the corrosion inhibition of API N80 steel pipelines in uninhibited solution and inhibited with a synthesized surfactant compound…

Abstract

Purpose

The purpose of this study is to inspect the corrosion inhibition of API N80 steel pipelines in uninhibited solution and inhibited with a synthesized surfactant compound [N-(3-(dimethyl octyl ammonio) propyl) palmitamide bromide] (DMDPP), which is prepared through a simple and applicable method.

Design/methodology/approach

Weight loss was inspected at five different temperatures of 25°C, 30°C, 40°C, 50°C and 60°C Potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and electrochemical frequency modulation were used at room temperature. Density functional theory was used to study the relation between the molecular structure and inhibition theoretically.

Findings

Adsorption of the prepared DMDPP fits the Langmuir isotherm model. The inhibition efficiency of the prepared DMDPP amphipathic inhibitor is directly proportional to temperature increase. Polarization results reveal that the investigated DMDPP amphipathic compound behaves as a mixed-type inhibitor. EIS spectra produced one individual capacitive loop.

Originality/value

The originality is the preparation of cationic surfactants through a simple method, which can be used as corrosion inhibitors in oil production. The synthesized inhibitors were prepared from low-price materials. The work studied the behavior of the synthesized surfactants in inhibiting the corrosion of the steel in an acidic medium. Electrochemical and theoretical studies were presented, besides gravimetric and surface examination.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 15 July 2022

Wei Liu, Zhiping Zhou, Zhaolin Li, Mingxing Li, Qiongwei Li, Zhengrong Ye, Jinxing Yao and Xiankang Zhong

This paper aims to investigate the high-temperature mechanical properties of HS110S steel and its corrosion behaviors in harsh downhole environment.

Abstract

Purpose

This paper aims to investigate the high-temperature mechanical properties of HS110S steel and its corrosion behaviors in harsh downhole environment.

Design/methodology/approach

In this work, mechanical property measurements were carried out from 25°C to 350°C and the scanning electron microscopy was used to observe the fracture morphology. The weight-loss measurements and surface characterization were used to evaluate the corrosion resistance of HS110S steel in harsh downhole environment.

Findings

Results show that the yield strength and tensile strength of HS110S steel at 350 °C are 779 and 861 MPa, respectively. Compared with room temperature, the reduction rate values are both less than 20%. At the high-temperature corrosion environment (350 °C), the static and dynamic corrosion rates are 0.9668 and 1.9236 mm/a, respectively. The generated corrosion products are mainly composed of FeSx, FeCO3 and Fe3O4. Therefore, the HS110S steel applied under such conditions needs to take suitable protective measures.

Originality/value

In general, the HS110 steel has widely used in conventional development conditions (e.g. low H2S or high CO2 environments). However, to the best of the authors’ knowledge, no studies have reported on its application at more than 250°C. Therefore, this work can be a reference to the application of HS110S steel in high-temperature corrosion conditions.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 December 2003

Li Guomin

The inhibition of sweet gas corrosion of carbon steel in high pressure CO2 saturated brine by rosin amine has been studied by weight‐loss, electrochemical polarisation and…

Abstract

The inhibition of sweet gas corrosion of carbon steel in high pressure CO2 saturated brine by rosin amine has been studied by weight‐loss, electrochemical polarisation and electrochemical impedance spectrum measurements. The results obtained revealed that rosin amine compound is a good inhibitor. The inhibition efficiency increased with the increase of inhibitor concentration. Rosin amine acts mainly as a adsorptive mixed‐type inhibitor. The adsorption of the inhibitor on the metal surface in high pressure CO2 saturated brine obey Langmuir isotherm. The adsorption mechanism of inhibitor was both electrostatic‐adsorption and chemisorption.

Details

Anti-Corrosion Methods and Materials, vol. 50 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 31 January 2020

BaoJun Dong, Wei Liu, Fei Wu, JiaQi Zhu, Banthukul Wongpat, Yonggang Zhao, Yueming Fan and TianYi Zhang

The salinity of the oilfield produced water has a significant effect on steel corrosion. The purpose of this paper is to study the influence of salinity on corrosion behavior of…

Abstract

Purpose

The salinity of the oilfield produced water has a significant effect on steel corrosion. The purpose of this paper is to study the influence of salinity on corrosion behavior of X60 steel and it also provides basic for material selection of gas wells with high salinity.

Design/methodology/approach

The weight loss experiment was carried out on steel with high temperature and high pressure autoclave. The surface morphology and composition of corrosion scales were studied by means of scanning electron microscopy, energy dispersive spectroscopy and X-ray diffractometry.

Findings

The results show that as salinity increases, the corrosion rate of X60 steel will gradually experience a rapid decline stage and then a slow decline stage. X60 steel is mainly exhibiting uniform corrosion in the first rapid decline stage and pitting corrosion in the second slow decline stage. The increase in salinity reduces gas solubility, which, in turn, changes the morphology and density of the corrosion scales of X60 steel. At low salinity, loose iron oxides generated on the surface of the steel, which poorly protects the substrate. At high salinity, surface of the steel gradually forms protective films. Chloride ions in the saline solution mainly affect the structure of the corrosion scales and initiate pitting corrosion. The increased chloride ions lead to more pitting pits on the surface of steel. The recrystallization of FeCO3 in pitting pits causes the corrosion scales to bulge.

Originality/value

The investigation determined the critical concentration of pitting corrosion and uniform corrosion of X60 steel, and the new corrosion mechanism model was presented.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 4 September 2017

Shan Cao, Faqing He and Jinwei Gao

Important reserves of oil and gas, which are left to be discovered and produced, are mainly concentrated in challenging locations and under severe conditions such as high pressure…

Abstract

Purpose

Important reserves of oil and gas, which are left to be discovered and produced, are mainly concentrated in challenging locations and under severe conditions such as high pressure (HP)/high temperature (HT). The presence of aggressive environments including H2S, CO2 and chlorides plus HP/HT causes a series of corrosion problems, which cost the oil industry billions of dollars a year. Thus, there is an increasing challenge for tubes (i.e. oil country tubular goods, for short, OCTG) used in producing oil and gas. The purpose of this study is to summarize different kinds of corrosion problems and their mitigation, to more efficiently protect OCTG from corrosion.

Design/methodology/approach

To effectively select proper mitigation methods, the mechanism of corrosion must be understood, which can be classified into four categories: sweet corrosion, sour corrosion, galvanic corrosion and microbiologically induced corrosion. Also, the effects of environmental and material factors on the corrosion rate are presented. Subsequently, current technology of mitigating these corrosion problems has been discussed, including the development of materials, application of chemical inhibitors and application of protective layers.

Findings

It is stressed that limits exist for each individual mitigation method; therefore, a careful balance between economic life of OCTG and safety in operation is required.

Originality/value

The main purpose of this essay is to give a brief review and detailed introduction and analysis about those technologies.

Details

Anti-Corrosion Methods and Materials, vol. 64 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 22 August 2019

Xiangyu Lu, Leyuan Zhang, Xingguo Feng, D. Chen and Yu Zuo

Aluminum tripolyphosphate was used as a corrosion inhibitor in a simulated concrete pore solution. For studies of the inhibition mechanism of aluminum tripolyphosphate on the…

Abstract

Purpose

Aluminum tripolyphosphate was used as a corrosion inhibitor in a simulated concrete pore solution. For studies of the inhibition mechanism of aluminum tripolyphosphate on the carbon steel, its influence on the pitting initiation on the carbon steel in a Cl containing pore solution were investigated.

Design/methodology/approach

Potentiodynamic polarization curves, Mott–Schottky plots and potentiostatic polarization of the carbon steel in the pore solution with different content of aluminum tripolyphosphate were measured, as well as the optical micrographs of pitting on the carbon steel was observed.

Findings

The metastable pitting potential and the stable pitting potential increased, while the donor density and the flat band potential decreased with the concentration of aluminum tripolyphosphate in solution. Furthermore, the initiation of pitting was suppressed, as well as the transition from metastable to stable pitting was hindered by the aluminum tripolyphosphate. The scale parameter (a), in the extreme distribution of the maximum current peak, could be used to predict the transition from metastable to stable pitting.

Originality/value

The inhibition mechanism of aluminum tripolyphosphate on carbon steel in pore solution was revealed. It suppresses the initiation of pitting and hinders the transition from metastable to stable pitting. Furthermore, a parameter defined as the scale parameter (a) in the extreme distribution of the maximum current peak was introduced to predict the transition from metastable to stable pitting.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 12 September 2008

Hassan Malik, Ridzuan Bin, Hamid and Esa Haruman

The purpose of this paper is to illustrate the complex nature of galvanic corrosion and how it is affected by various key factors related to material characteristics and material…

Abstract

Purpose

The purpose of this paper is to illustrate the complex nature of galvanic corrosion and how it is affected by various key factors related to material characteristics and material processing parameters. In particular, this study aims to explore the effect of pH and temperature on the integrity of a system galvanically protected through the use of zinc anodes.

Design/methodology/approach

This study involved electrochemical testing at 24, 35 and 50°C in acidic and neutral solutions. As the environmental temperature and pH change the corrosion potential, galvanic potential and galvanic current may alter. This could influence the expected life of an anode used to protect processing equipment. Accordingly, the experimental design methodology involved collection of corrosion potential, galvanic current and galvanic potential data for zinc and zinc coupled to steel. This information was then used to calculate the life of zinc anodes at different temperatures and pH.

Findings

Results indicate that changes in pH and temperature can influence the potential of zinc, the galvanic current in a steel couple and the galvanic potential of zinc joined to steel. Calculations based on the accumulation of these data have revealed that at constant pH as the temperature was decreased, the driving potential of the zinc increased. Through further analysis, it was found that as a consequence of changes in driving potential the integrity of a structure may be put at risk due to fluctuations in pH and temperature.

Practical implications

Practically the research can help predict whether the integrity of a structure protected by zinc sacrificial anodes is at risk depending upon changes in pH and temperature.

Originality/value

Previous work was related mainly to galvanic corrosion at one particular pH and temperature. In this investigation, a range of pH and temperature values was used for the application of zinc anodes. The paper will be of value to engineers involved in the design of cathodic protection systems for oil field equipment, where changes in the acidity of the environment may occur due to differing levels of CO2 and H2S entering a structure.

Details

Anti-Corrosion Methods and Materials, vol. 55 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 September 1956

SURFACE FINISH. The annual report of the British Standards Institution for 1955–56 has recently been published, and it is a sad commentary on the widespread nature of corrosive…

Abstract

SURFACE FINISH. The annual report of the British Standards Institution for 1955–56 has recently been published, and it is a sad commentary on the widespread nature of corrosive attack that so many of the subjects discussed in the report are either explicitly or implicitly concerned with corrosion.

Details

Anti-Corrosion Methods and Materials, vol. 3 no. 9
Type: Research Article
ISSN: 0003-5599

11 – 20 of 57