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System reliability optimisation in today’s world is critical to ensuring customer satisfaction, businesses competitiveness, secure and uninterrupted delivery of services and safety of operations. Among many systems configurations, complex systems are the most difficult to model for reliability optimisation. The purpose of this paper is to assess the performance of a novel optimisation methodology of the authors, developed to address the difficulties in the context of a gas carrying system (GCS) exhibiting dual failure modes and high initial reliability.

The minimum cut sets involving components of the system were obtained using the fault tree approach, and their reliability constituted into criteria which were maximised and the associated cost of improving their reliabilities minimised. Pareto optimal generic components and system reliabilities were subsequently obtained.

The results indicate that the optimisation methodology could improve the system’s reliability even from an initially high one, granted that the feasibility factor for improving a component’s reliability was very high. The results obtained, in spite of the size (41 objective functions and 18 decision variables), the complexity (dual failure modes) and the high initial reliability values provide confidence in the optimisation model and methodology and demonstrate their applicability to systems exhibiting multiple failure modes.

The GCS was assumed either failed or operational, its parameters precisely determined, and non-repairable. The components failure rates were exponentially distributed and failure modes independent. A single weight vector representing expression of preference in which components reliabilities were weighted higher than cost was used due to the stability of the optimisation model to weight variations.

The high initial reliability values imply that reliability improvement interventions may not be a critical requirement for the GCS. The high levels could be sustained through planned and systematic inspection and maintenance activities. Even so, purely from an analytical stand point, the results nevertheless show that there was some room for reliability improvement however marginal that is. The improvement may be secured by: use of components with comparable levels of reliability to those achieved; use of redundancy techniques to achieve the desired levels of improvement in reliability; or redesigning of the components.

The novelty of this work is in the use of a reliability optimisation model and methodology that focuses on a system’s minimum cut sets as criteria to be optimised in order to optimise the system’s reliability, and the specific application to a complex system exhibiting dual failure modes and high component reliabilities.

Reliability is a major quality characteristic which has grown in importance as products/systems have become ever more sophisticated. Neglecting it could spell great losses in terms of patronage, revenue, and even lives. The purpose of this paper is to present a multi‐criteria optimisation model and methodology for the Pareto optimal assignment of reliability to the components of a series‐parallel system in order to maximise its reliability.

The subsystems' reliabilities are maximised independently but simultaneously in order to maximise the overall system reliability, while a penalty function modelling cost of reliability improvement is minimised. The resultant continuous and nonlinear optimisation problem is scalarised by a convex combination of the criteria and the MATLAB Optimisation Toolbox is used to generate the solutions.

The results for an illustrative example problem extracted from the literature show that: higher reliabilities could be assigned to the components, in order to achieve or exceed target system reliability; cost increased sharply with slight improvements in the component reliabilities, and the model was stable under the weighting scheme used.

The novelty of this work is in: the multi‐criteria optimisation view taken of the design problem; the focus on the subsystems' reliabilities and cost as the criteria to be optimised; the use of the two aforementioned qualities for the purpose of Pareto assignment of component reliabilities in a system's design; and the use of the model and methodology in the context of series‐parallel systems.

This chapter develops a methodology to assist critical facility operators in designing physical protection systems to defend against a single adversary (thief, saboteur, terrorist, etc.) attack. The developed methodology utilizes a multicriteria decision-making approach that balances the competing goals of minimal security system cost and maximum system performance. The methodology utilizes a network-based approach to facility security system design and analysis, which locates physical protection (detection, delay, and response) elements throughout a facility. These elements enable the facility owner to prevent attacks through deterrence and to defeat the adversary if he or she chooses to attack. The developed approach results in the ability for the facility operator to assess relative facility and/or infrastructure safety, and make decisions regarding how to optimally allocate resources for physical protection elements to balance cost and performance. A hypothetical example is discussed which demonstrates the usefulness of the developed methodology.

Unmanned aircraft applications are quickly expanded in different fields. These systems are complex that include several subsystems with different types of technologies. Maintenance and inspection planning is necessary to obtain optimal performance and effectiveness. The failure rate in these systems is more than commercial and manned aircraft since they are usually cheaper. But maintenance and operation planning are difficult because we deal with a system that has multi-components, multi-failure models, and different dependencies between subsystems without any advanced health monitoring system. In this paper, this matter is considered and a framework to determine optimal maintenance and inspection plan for this type of system is proposed to improve system reliability and availability. The new criteria according to this field are proposed.

Maintenance of unmanned systems influences their readiness; also, according to the complexity of the system and different types of components, maintenance programming is a vital requirement. The plan should consider several criteria and disciplines; thus, multicriteria decision approaches may be useful. On another side, the reliability and safety of unmanned aircraft are the most important requirements in the design and operation phases. The authors consider these parameters and develop a framework based on risk-based maintenance to overcome the problems for unmanned systems. This framework consists of two stages: at the first stage, the critical components and failure modes are determined by FMEA, and in the second stage, the priority of maintenance tasks is determined by a fuzzy multicriteria weighted decision system. In this study, fourteen criteria with different levels of importance are developed and proposed to find the best plan for maintenance and inspection intervals. These criteria have been extracted from the literature review, the author's experience, and expert opinions.

A novel framework for risk-based maintenance has been proposed. Risk determination and risk criteria are the most important factors in this framework. Risks are determined by FMEA, and new criteria are proposed that are used for decision-making. These criteria are proposed based on practical experience and experts' opinions for the maintenance process in the aeronautic industry. These are evaluated by industrial cases, and this framework capability has been demonstrated.

The proposed framework and criteria for small unmanned aircraft have been developed based on a practical point of view and expert opinion. Thus for implementation in other aeronautic industries, the framework may need a minor modification.

Two important subsystems of an unmanned aircraft have been studied, and the capabilities of this method have been presented.

This research is original work to determine a maintenance program for unmanned aircraft that their application has rapidly grown up. Practical and design parameters have been considered in this work.

The purpose of this paper is to solve the common problems that traditional optimization methods cannot fully improve the performance of electromagnetic linear actuators (EMLAs).

In this paper, a multidisciplinary optimization (MDO) method based on the non-dominated sorting genetic algorithm-II (NSGA-II) algorithm was proposed. An electromagnetic-mechanical coupled actuator analysis model of EMLAs was established, and the coupling relationship between static/dynamic performance of the actuator was analyzed. Suitable optimization variables were designed based on fuzzy grayscale theory to address the incompleteness of the actuator data and the uncertainty of the coupling relationship. A multiobjective genetic algorithm was used to obtain the optimal solution set of Pareto with the maximum electromagnetic force, electromagnetic force fluctuation rate, time constant and efficiency as the optimization objectives, the final optimization results were then obtained through a multicriteria decision-making method.

The experimental results show that the maximum electromagnetic force, electromagnetic force fluctuation rate, time constants and efficiency are improved by 18.1%, 38.5%, 8.5% and 12%, respectively. Compared with single-discipline optimization, the effectiveness of the multidiscipline optimization method was verified.

This paper proposes a MDO method for EMLAs that takes into account static/dynamic performance, the proposed method is also applicable to the design and analysis of various electromagnetic actuators.

The multiple objective decision making problem arises when two or more non‐comparable objective functions are to be simultaneously optimised. There is a definite trend towards utilising interactive techniques for solving the multiple objective decision making problem. Interactive techniques allow the involvement of the DM throughout the decision process. In this paper we first provide a brief overview of multiple objective decision making, and then give a survey of literature dealing with interactive multiple objective decision making from 1965 to 1988.

The industry is relying on the preventive maintenance techniques that can minimize failures and provide industrial plants with effective equipment, but in many companies the maintenance tasks are performed very frequently and not as per plan and do not take into consideration the conditions of the plant and equipments. The failure of each and every component needs to be studied in order to choose the best maintenance strategy. This paper presents a fuzzy VIKOR (Multicriteria Optimization and Compromise Solution) technique which is used in developing a comprehensive approach for maintenance strategy selection in the Deinking plant of the paper industry to choose the appropriate maintenance strategy thereby reducing the unnecessary cost incurred on the maintenance.

In this paper, the Fuzzy VIKOR based methodology was applied for determining the maintenance criticality index of the deinking plant of the paper industry. The effect of failure of components were evaluated by three maintenance experts on five performance criteria that is chance of failure, chance of non-detection, downtime length, severity, spare part criticality. The components were ranked according to the maintenance criticality index and thereby implementing the appropriate maintenance strategy.

The Fuzzy VIKOR technique was applied to calculate the ranking of various components of paper industry based on the views and judgment of three maintenance experts. The proposed technique suggested the appropriate maintenance strategy for various components taking into consideration the maintenance criticality index of the components.

The proposed technique will help the maintenance managers to solve a discrete problem with non-commensurable and conflicting criteria. The study will help the industries to reduce the unnecessary maintenance tasks and thereby reduce the maintenance cost. This will help the maintenance practitioners in choosing the best and most effective strategy for the organization with regard to the market and company situation especially in the changing business requirement of Industry 4.0.

Discusses a new approach to solving optimal designing and control problems in aircraft gas‐turbine engine components. This approach is a combination of optimal designing problems with optimal control problems, allowing the formation of a single problem of optimal designing of controllable systems. The solving of this problem would involve simultaneous optimization of both design parameters and control laws. Allows the making of technically correct and substantiated decisions, taking into consideration several efficiency criteria for gas‐turbine engine components; a specific feature being the determination of a set of competitive optimal solutions in terms of different efficiency criteria values. Demonstrates the effectiveness of this approach by an example of multicriteria design optimization of a controllable axial flow compressor. Presents the results of a search of compressor blade rows geometrical parameters sets and of compressor stator blades control laws which are Edgeworth‐Pareto optimal for four operating modes. Shows a possibility of increasing compressor efficiency considerably by choosing the most preferable design parameters set and implementing in airborne digital control system a number of control laws optimal for different operating modes.

Because of the significant differences in the features and requirements of specific products and the capabilities of various additive manufacturing (AM) solutions, selecting the most appropriate AM technology can be challenging. This study aims to propose a method to solve the complex process selection in 3D printing applications, especially by creating a new multicriteria decision-making tool that takes the direct certainty of each comparison to reflect the decision-maker’s desire effectively.

The methodology proposed includes five steps: defining the AM technology selection decision criteria and constraints, extracting available AM parameters from the database, evaluating the selected AM technology parameters based on the proposed decision-making methodology, improving the accuracy of the decision by adopting newly proposed weighting scheme and selecting optimal AM technologies by integrating information gathered from the whole decision-making process.

To demonstrate the feasibility and reliability of the proposed methodology, this case study describes a detailed industrial application in rapid investment casting that applies the weightings to a tailored AM technologies and materials database to determine the most suitable AM process. The results showed that the proposed methodology could solve complicated AM process selection problems at both the design and manufacturing stages.

This research proposes a unique multicriteria decision-making solution, which employs an exclusive weightings calculation algorithm that converts the decision-maker's subjective priority of the involved criteria into comparable values. The proposed framework can reduce decision-maker's comparison duty and potentially reduce errors in the pairwise comparisons used in other decision-making methodologies.

Economic incentives, government regulations, and customer perspective on environmental consciousness (EC) are driving more and more companies into product recovery business, which forms the basis for a reverse supply chain. A reverse supply chain consists a series of activities that involves retrieving used products from consumers and remanufacturing (closed-loop) or recycling (open-loop) them to recover their leftover market value. Much work has been done in the areas of designing forward and reverse supply chains; however, not many models deal with the transshipment of products in multiperiods. Linear physical programming (LPP) is a newly developed method whose most significant advantage is that it allows a decision-maker to express his/her preferences for values of criteria for decision-making in terms of ranges of different degrees of desirability but not in traditional form of weights as in techniques such as analytic hierarchy process, which is criticized for its unbalanced scale of judgment and failure to precisely handle the inherent uncertainty and vagueness in carrying out pair-wise comparisons. In this chapter, two multiperiod models are proposed for a remanufacturing system, which is an element of a Reverse Supply Chain (RSC), and illustrated with numerical examples. The first model is solved using mixed integer linear programming (MILP), while the second model is solved using linear physical programming. The proposed models deliver the optimal transportation quantities of remanufactured products for N-periods within the reverse supply chain.