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Article
Publication date: 20 October 2020

Lamiaa Kamal El-Gabry, Mohamed Fathy Nasr and Amira Adel Abou El-Kheir

This work aims to increase the dyeability of nylon 6 with basic dyeing through the treatment of the fibre with available and cheap nanomaterials, namely; nano bentonite using an…

Abstract

Purpose

This work aims to increase the dyeability of nylon 6 with basic dyeing through the treatment of the fibre with available and cheap nanomaterials, namely; nano bentonite using an economic and simple method.

Design/methodology/approach

Different amounts of nano clay, namely, nano bentonite were dispersed in distilled water using an ultrasonic homogenizer for 1 h. Nylon fabrics were treated with different concentrations of dispersed nano bentonite (1%, 2%, 3%, 4%, 5% wt/v). After half an hour, the samples were padded using SVETEMA laboratory padding system. The padding pressure was adjusted at 3 bar to allow a pickup of 100%. The padded samples were dried at 80°C for 5 min and cured at 160°C for 3 min using ROACHES laboratory thermos-fixation. The cured samples were then washed with running water and left to dry at room temperature.

Findings

The obtained results indicated that the modification of polyamide 6 fibres with nano bentonite had a great impact on their dyeing properties. The obtained shades, absorption behaviour and fastness properties were significantly enhanced. Based on these results, it was concluded that polyamide fabrics could be successfully dyed with basic dyes using economical dyeing conditions.

Originality/value

This paper introduces a new method the loaded the nano-clay on the synthetic fibres, which are nylon 6 to enhance the dyeability with cationic dyes using the physical method without changing the structure of the fibres.

Details

Research Journal of Textile and Apparel, vol. 25 no. 1
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 10 July 2019

Adam Gnatowski and Agnieszka Kijo-Kleczkowska

The main purpose of polymeric mixtures manufacturing is wish to eliminate or reduce drawbacks which polymers are characterised by and also to strive for reduction of the price of…

Abstract

Purpose

The main purpose of polymeric mixtures manufacturing is wish to eliminate or reduce drawbacks which polymers are characterised by and also to strive for reduction of the price of expensive polymers with particular very precious properties by mixing them with cheaper polymers but without significant deterioration of their properties. In the work some investigation results have been presented for PA6 which is miscible in viscoelastic state with polymer, with ability to create physical bounds with substances of inorganic as well as organic origins. For this purpose, polyvinylpyrrolidone (PVP) has been used with law molecular weight (10 ± 2,5 thousand). The functionalactive material was prepared with sharp tuning sorption ability across physical modification polycapramide mixed from bipolar polyvinylpyrrolidone in batch – free state, which characterises high ability complex. In the paper, some results of chosen properties of PA with the addition of polyvinylpyrrolidone (PVP) have been presented. In chance of mixing PA6 with PVP forms solution PVP in PA6, to which proper are large intermolecular influence, in this case hydrogen bond. It is possible to foresee that under the influences of large tangent stresses and intermolecular interaction colloidal solution PVP in PA forms with sure homogeneity, after cooling of it the inversion of winding phases is not noticeable In the mixtures on the basis of such polymers the intermolecular interactions occur, and they differently influence parameters of the modified materials. Conducted investigations have proved opportunity of physical modification of PA6 during mixing, in viscoelastic state, with polyvinylpyrrolidone. The modified polymer has dielectric properties and a reduced susceptibility to water absorption. It can be used as an insulation material, in all industrial sectors, including the energy sector.

Design/methodology/approach

For examinations, the following mixtures were made out: PA 99%/PVP 1%, PA 98%/PVP 2%, PA 90%/PVP 10%. Making mixtures out was begun with weighing elements out on numerical Sortorius AG GO TTINGEN scales and CAS MODEL: SW-1 (PA, PVP). Next elements of mixture were mixed with themselves mechanically. The process of drying was carried out in the ZELMET drier with the thermal kc-100/200 chamber in the temperature 80 °C for 12 h. The process of mixing up was carried out in the arrangement plasticising injections moulding machine of the voluted KRAUSS MAFFEI company KM 65-1600C1 (D screw = 30 mm and the L = 27D, the nozzle about d = 4 mm and the l = 2d) at the following parameters: is the nozzle temperature 230 °C, the speed of turnovers of the screw 210 obr/min. Granulated product of mixtures were get on the rotor grinder. Samples for examinations were made on the computer-operated injection moulding machine of type of KM 65-1600C1 of the KRAUSS MAFFEI company. The conditions which complement the homogeneity of a mixture – these include mixing processes with high shear stresses with the range of temperatures for viscoelastic state for the individual polymers. Such conditions are met by multiple mixing in the injection machine cylinder with extended perpetual screw length (L/D = 25 ÷ 42). Permanent conditions of injecting samples for the research on physical properties were the following: nozzle temperature – 230°C; worm area I temperature – 190°C; worm area II temperature – 210°C; worm area III temperature – 230-245°C, mould temperature 40°C, injection pressure – 60 MPa, clamping time – 5 s, cooling time – 30 s The research on chosen physical properties of getting polymer materials was carried out: hardnesses on hardness testing machine, impact resistance by Charpy’s method, mechanical properties while tension over the endurance machine the INSTON with tension speed of 90 mm/min, softening point by Vicat’s method was determined using testing machine type HAAKE N8, the investigation of DSC method and DMTA method using testing machine type Netzsch, water absorbing power test. The research on the structure was also carried out on the optical microscope type NIKON ECLIPSE E200.

Findings

In the paper, for the physical modification of PA 6, the polyvinylpyrrolidone (PVP) – amorphous polymer which is capable of ionisation and creation of complexes with the transition of the charge with many electrophilic compounds and also proton donors have been used. PVP does not change into the viscoelastic state but it is easily soluble in organic and inorganic solvents and the best in water. Its characteristic is high sorption capacity. As a result of ionisation changes PVP preserve the conformation changes. In case of mixing of polar PA6 polymers with PVP, a PVP solution is being created in PA, to whom big intermolecular interactions are proper for, in it hydrogen bonds. Reducing of polarity occurs of both polymers as a result of hydrogen bonds in created macromolecules. Macromolecule so they are interfering easily in fused condition creating the mixture about reliable homogeneity. An effect is applying to mixing with PA6 in case of dissolving PVP in the PA6 stop under the influence of big adjacent tensions in screw extruder what is calling changes of the supermolecular structure and properties of the material after chilling of stop in the form during injecting. The resultant homogeneous mixture is marked by one reflex narrowed in comparison with output PA6 of melting visible on DSC thermogram with moving to the page of higher tmmax temperatures. PA6/PVP mixtures are also providing effects of examinations about the homogeneity with DMTA method which shows results that the mixture is marked by one reflex of mechanical losses on the plot from (Tg) from the maximum at bigger than PA6 Tg (about 10 ÷ 15°C), and it is possible at the same time to reason that the mixture has not very thick frictional network as a result of the exchange of intermolecular bonds what is displayed itself in the increase in Tg intensity. The results of investigations show that PA with PVP additions create more stable material with visible homogeneity (due to strong intermolecular interactions) which is characterised by satisfactory mechanical properties which insignificantly differ from PA6 properties, but which shows higher deformability and sorptive power.

Originality/value

The results of investigations show that PA with PVP additions create more stable material with visible homogeneity (due to strong intermolecular interactions) which is characterised by satisfactory mechanical properties which insignificantly differ from PA6 properties, but which shows higher deformability and sorptive power. The modified polymer has dielectric properties and a reduced susceptibility to water absorption. It can be used as an insulation material, in all industrial sectors, including the energy sector.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 12 October 2018

Rupinder Singh, Ranvijay Kumar and IPS Ahuja

This study aims to highlights the mechanical, thermal and melting behavior compatibility of aluminum (Al)-reinforced polyamide (PA) 6/acrylonitrile butadiene styrene (ABS)-based…

Abstract

Purpose

This study aims to highlights the mechanical, thermal and melting behavior compatibility of aluminum (Al)-reinforced polyamide (PA) 6/acrylonitrile butadiene styrene (ABS)-based functional prototypes prepared using fused deposition modeling (FDM) from the friction welding point of view. Previous studies have highlighted the use of metallic/non-metallic fillers in polymer matrix for preparations of mechanically improved FDM feedstock filaments and functional prototypes. But hitherto, very less has been reported on fabrication of functional prototypes which fulfill the compatibility of two polymers for joining/welding-based applications. The compatibility of two dissimilar polymers enables the friction welding for maintenance applications.

Design/methodology/approach

The twin screw extrusion process has been used for mechanical mixing of metallic reinforcement in polymer matrix, and final blend of reinforced polymers in the form of extruded feed stock filament has been used on FDM for printing of functional prototypes (for friction welding). The methodology involves melt flow index (MFI) investigations, differential scanning calorimetry (DSC) investigations for thermal properties, tensile and hardness testing for mechanical properties and photo micrographic investigations for metallurgical properties on extruded samples.

Findings

It was observed that the reinforced ABS and PA6 polymers have better compatibility in the terms of similar melt flow, thermal properties and can lead to the better joint efficiency with friction welding.

Originality/value

In the present work composite feed stock filament composed of ABS and PA6 with reinforcement of Al powder has been successfully developed for preparation of functional prototype in friction welding applications.

Details

Rapid Prototyping Journal, vol. 24 no. 9
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 January 2006

R. Jeziórska

To convert the post‐production polyethylene terephthalate (PET)‐containing fabrics waste into new value‐added polymeric materials using maleic anhydride grafted linear low‐density…

6936

Abstract

Purpose

To convert the post‐production polyethylene terephthalate (PET)‐containing fabrics waste into new value‐added polymeric materials using maleic anhydride grafted linear low‐density polyethylene (LLDPE‐g‐MAH) for improved toughness and to optimise the results of such a modification.

Design/methodology/approach

For effective toughening, various blends were made of polyamide 6 (PA) and post‐production PET‐containing fabrics waste (PET) by incorporating different concentrations of maleic anhydride grafted, linear low‐density polyethylene (LLDPE‐g‐MAH). The reactions of LLDPE‐g‐MAH with blend components were studied by Fourier transformation infrared spectroscopy, solubility behaviour of the products in formic acid and rheological measurements. Blends investigated were prepared in a co‐rotating twin‐screw extruder and characterised by differential scanning calorimetry and scanning electron microscopy. The static tensile property and impact strength of the blends were also measured.

Findings

The modification of polyamide 6 and post‐production PET‐containing fabrics waste using LLDPE‐g‐MAH showed significant enhancement of impact and interfacial adhesion over the unmodified one. The modification caused a chemical linkage between LLDPE‐g‐MAH and blend components which led not only to forming PA‐co‐LLDPE‐g‐MAH‐co‐PET copolymers, but also to ensuring the intrinsically strong chemical bonds across LLDPE‐g‐MAH phase/PET phase/PA matrix interface, which was the main cause to the improved impact strength and interface adhesion. The optimum results were obtained at 10 per cent of LLDPE‐g‐MAH.

Research limitations/implications

The post‐production PET‐containing fabrics waste used in the present context was defibrated before processing.

Practical implications

The method developed provided a simple and practical solution to recycling and improving the toughness of post‐production PET‐containing fabrics waste.

Originality/value

The method of recycling post‐production PET‐containing fabrics waste was novel and the new polymeric materials obtained could find numerous applications such as hybrid films, fibres and engineering polymers.

Details

Pigment & Resin Technology, vol. 35 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 February 2010

Ruhollah Semnani Rahbar, M.R.M. Mojtahedi, M. Maroufi and Z. Masoudian

In the present work, the effect of water on some physical properties of false-twist textured polyamide 6 yarn was studied. A laboratory false-twist texturing machine was modified

Abstract

In the present work, the effect of water on some physical properties of false-twist textured polyamide 6 yarn was studied. A laboratory false-twist texturing machine was modified by a water bath in order to wet the feed yarn before entering the texturing zone. Polyamide 6 yarn was textured at the texturing speeds of 51, 85 and 119 m/min and twist levels of 2165, 2559 and 2954 turns per meter, with and without water bath. The properties of textured yarn in the aspects of crimp characteristic and tensile behavior were determined. The properties of wet textured yarn were also compared with normal (dry) textured yarn. The results show that the tensile and crimp property values of wet textured yarn are lower than those of normal (dry) textured yarn. Wetting of feed yarn changes the stability of twisting–untwisting process in false-twist texturing, and it seems that some fraction of twist is maintained in the final textured yarn. This residual twist results in non-bulky appearance of wet textured yarn.

Details

Research Journal of Textile and Apparel, vol. 14 no. 1
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 27 February 2009

Bengi Kilic, Aysun Cireli Aksit and Mehmet Mutlu

Plasma polymerization is a very promising technique to produce functional textile materials for any textile end uses as well as for high performance clothing. It can be possible…

Abstract

Purpose

Plasma polymerization is a very promising technique to produce functional textile materials for any textile end uses as well as for high performance clothing. It can be possible to obtain highly cross‐linked, pinhole free and very thin polymer films up to 1 μm thickness with unique physical and chemical properties. These films can be used as very effective barriers. The purpose of this paper is to investigate the influences of plasma polymerization of hexamethyldisilane (HMDS) and hexamethyldisiloxane (HMDSO) on the surface properties of cotton and polyamide fabrics.

Design/methodology/approach

The methodology is based on the surface modification of the cotton and polyamide fabrics by plasma polymerization of HMDS and HMDSO. The fabrics are modified by low pressure low temperature RF (radio frequency −13.56 MHz) plasma polymerization system under different power and time conditions. The changes in surface structure and morphology of the fabrics are investigated by Fourier transform infrared spectroscopy‐attenuated total reflectance (FTIR‐ATR) analysis and atomic force microscopy (AFM).

Findings

Water repellency of polyamide fabrics is strongly enhanced after plasma polymerization of both HMDS and HMDSO monomers. In addition to this, the treatments are found to slow down the vertical flame spread in cotton fabrics.

Originality/value

Increased water repellency and decreased vertical flame spread are achieved using plasma polymerization technique in a very short time with very little amount of chemical and without water and auxiliary agent.

Details

International Journal of Clothing Science and Technology, vol. 21 no. 2/3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 February 2001

Joanne Yip, Kwong Chan, Kwan Moon Sin and Kai Shui Lau

The surface properties of materials are often the important determinants of their usefulness, and many of the chemical treatments now in use are aimed at modifying these…

Abstract

The surface properties of materials are often the important determinants of their usefulness, and many of the chemical treatments now in use are aimed at modifying these properties. The important properties of polymer materials such as adhesion, friction, wetting, penetrability and biological compatibility are strongly influenced by their surface characteristics. Low Temperature Plasma (LTP) is a technology which can produce not only interesting morphological modification on the surface of the polymers, but also can replace less environmental-friendly finishing processes. In this paper, four non-polymerizing plasma gases: oxygen, argon, tetrafluoromethane and 75%/25% nitrogen/hydrogen mixture were used to modify Nylon 6 filaments and fabrics. The results of SEM study reveals that interesting morphological changes on the surface of treated samples. Besides, with the appropriate LTP treatment, the fabric properties, such as the hydrophobicity of polyamides, surface luster, etc. can be greatly modified.

Details

Research Journal of Textile and Apparel, vol. 5 no. 1
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 1 April 2005

Vipin Shukla, Ravi Shukla, Dharmendra Singh, Mahendra Singh, Madhu Bajpai and Sunita Seth

To prepare modified epoxy resins from resorcinol, cresol and phenol for improved adhesion and chemical resistance. To evaluate the properties of such modified epoxy resins.

Abstract

Purpose

To prepare modified epoxy resins from resorcinol, cresol and phenol for improved adhesion and chemical resistance. To evaluate the properties of such modified epoxy resins.

Design/methodology/approach

Epoxy novolac resins (ENRs) were synthesised by condensing epichlorohydrin with novolacs based on different types of substituted phenols for improving adhesion and chemical resistance. Various compositions were made by incorporating different proportions of polyamide resin. The chemical and adhesive strengths of the conventional epoxy and the modified epoxy resins were characterised.

Findings

The modified ENR using substituted phenols showed significant enhancement of chemical and adhesive strengths over the conventional DGEBA resin. The modified ENR had an increased number of glycidyl groups (thus increased functionality) of resin, which was responsible for improved chemical and adhesive strengths over the conventional DGEBA resin.

Research limitations/implications

The EPN resins used in the present context was synthesised from phenol, resorcinol and cresol and cured by polyamide resin of different amine values. Besides, it could be synthesised from phenolphthalein p‐aminophenol and p‐ter‐butylcatachol, etc.

Practical implications

The method developed provided a simple and practical solution to improving the adhesive and chemical resistance of cured epoxy phenol novolac resins.

Originality/value

The method for enhanced adhesive and chemical resistance of cured epoxy was novel and could find numerous applications in surface coating and adhesive.

Details

Pigment & Resin Technology, vol. 34 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 7 June 2019

Adam Gnatowski, Agnieszka Kijo-Kleczkowska, Rafał Gołębski and Kamil Mirek

The issues concerning the prediction of changes in properties of polymer materials as a result of adding reinforcing fibers are currently widely discussed in the field of polymer…

Abstract

Purpose

The issues concerning the prediction of changes in properties of polymer materials as a result of adding reinforcing fibers are currently widely discussed in the field of polymer material processing. This paper aims to present strengths and weaknesses of composites based on polymer materials strengthened with fibers. It touches upon composite cracking at the junction of a matrix and its reinforcement. It also discusses the analysis of changes in properties of chosen materials as a result of adding reinforcing fibers. The paper shows improvement in the strength of polymer materials with fiber addition, which is extremely important, because these types of composites are used in the aerospace, automotive and electrical engineering industries.

Design/methodology/approach

Comparing the properties of matrix strength with fiber properties is practically impossible. Thus, fiber tensile strength and composite tensile strength shall be compared (González et al., 2011): tensile (glass fiber GF) = 900 [MPa], elongation ΔL≈ 0; yield point (polyamide 66) = 70−90 [MPa], elongation Δ[%] = 3,5-18; tensile (polyamide 66 + 15% GF) = 80-125 [MPa], elongation Δ[%] ≈ 0; tensile (polyamide 66 + 30% GF) = 190 [MPa], elongation Δ[%] ≈ 0; yield point (polyamide 6) = 45-85 [MPa], elongation Δ[%] = 4-15; tensile (polyamide 6 + 15% GF) = 80-125 [MPa], elongation Δ[%] ≈ 0; tensile (polyamide 6 + 30% GF) = 95-130 [MPa] elongation Δ[%] ≈ 0. Comparison of properties of selected polymers and composites is presented in Tables 1−10 and Figures 1 and 2. The measurement methodology is presented in detail in the paper Kula et al. (2018). The increase in fiber content (to the extent discussed) leads to the increase in yield strength stresses and hardness. The value of yield strength for polyamide with the addition of fiberglass grows gradually with the increase in fiber content. The hardness of the composite of polyamide with glass balls increases together with the increase in reinforcement content. The changes of these values do not occur linearly. The increase in fiber content has a slight impact on density change (the increase of about 1 g/mm3 per 10 per cent).

Findings

The use of polymers as a matrix allows to give composites features such as: lightness, corrosion resistance, damping ability, good electrical insulation and thermal and easy shaping. Polymers used as a matrix perform the following functions in composites: give the desired shape to the products, allow transferring loads to fibers, shape thermal, chemical and flammable properties of composites and increase the possibilities of making composites. Fiber-reinforced polymer composites are the effect of searching for new construction materials. Glass fibers show tensile strength, stiffness and brittleness, while the polymer matrix has viscoelastic properties. Glass fibers have a uniform shape and dimensions. Fiber-reinforced composites are therefore used to increase strength and stiffness of materials. Polymers have low tensile strength, exhibit high deformability. Polymers reinforced by glass fiber have a high modulus of elasticity and therefore provide better the mechanical properties of the material. Composites with glass fibers do not exhibit deformations in front of cracking. An increase in the content of glass fiber in composites increases the tensile strength of the material. Polymers reinforced by glass fiber are currently one of the most important construction materials and are widely used in the aerospace, automotive and electro-technical industries.

Originality/value

The paper presents the test results for polyethylene composites with 25 per cent and 50 per cent filler coming from recycled car carpets of various car makes. The tests included using differential scanning calorimetry, testing material hardness, material tensile strength and their dynamic mechanical properties.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 August 2001

Galal H. Elgemeie, Maher H. Helal and Heba M. El‐Sayed

The synthesis and chemistry of nitrogen heterocyclic azo compounds have been extensively studied. Many derivatives of this type were proved to be excellent dyes. Presents a…

1175

Abstract

The synthesis and chemistry of nitrogen heterocyclic azo compounds have been extensively studied. Many derivatives of this type were proved to be excellent dyes. Presents a systematic and comprehensive survey of all recently synthesised nitrogen heterocyclic azo dyes according to dyeing methods.

Details

Pigment & Resin Technology, vol. 30 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

1 – 10 of 543