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21 – 30 of over 1000Guangwu Zhou, Xiongwei Mi, Jiaxu Wang and Rukang Hu
The research purpose of this paper is to obtain a transition process of lubrication condition of water-lubricated rubber bearing (WLRB) by investigating Stribeck curve of WLRB…
Abstract
Purpose
The research purpose of this paper is to obtain a transition process of lubrication condition of water-lubricated rubber bearing (WLRB) by investigating Stribeck curve of WLRB with either straight grooves or spiral grooves using a comparison experiment and providing guidance for structure optimization and application extension of WLRB.
Design/methodology/approach
This study tested the Stribeck curve of WLRB with either straight or spiral grooves using a comparison experiment; the variables used are rotary speed and external load.
Findings
Stribeck curves of WLRB with straight or spiral grooves under varied load are obtained with the experiments, and the speed turning points when the lubrication condition of WLRB transit are acquired. Research results indicate that the transition of the speed turning point for lubrication condition of WLRB with spiral grooves is smaller than that of WLRB with straight grooves. Besides, it was found that within the whole speed range, the friction coefficient of WLRB with straight grooves decreases with the increase in load under the same speed. However, Stribeck curves of WLRB with spiral grooves show that the coefficient increases first and then decreases with the increase in load and finally comes to a steady value. Under the same rotary speed and external load, the friction coefficient of WLRB with spiral grooves is smaller than that of WLRB with straight grooves, claiming that the WLRB with spiral grooves has better lubrication properties.
Originality/value
By testing the Stribeck curve of WLRB with straight grooves or spiral grooves using the comparison experiment, lubrication properties of the WLRB are obtained. The transition mechanism of the lubrication condition for WLRB is acquired, revealing the effects of speed and load on the lubrication property. The research offers a scientific basis for the structure optimization of WLRB.
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Kaiyue Li, Guoding Chen and Deng Liu
The analysis of lubricating properties and efficiency is important for aviation high-speed gear. So far, the project of lubricating properties and efficiency are processing under…
Abstract
Purpose
The analysis of lubricating properties and efficiency is important for aviation high-speed gear. So far, the project of lubricating properties and efficiency are processing under the condition of a given lubricating state, which is still depending on practical experience. This paper aims to mostly focus on the analysis of given lubricating state but lost sight of the relevance of lubrication parameters and lubricating state, which not only makes the analysis of aviation high-speed gear transmission and efficiency fail to trace to practical situation but also has an adverse effect on the reliance and validity of the project.
Design/methodology/approach
Based on this, the numerical model of spraying oil and oil film spreading is established, and the quantitative relationship between spray lubrication parameters and spreading characteristics of oil film is studied. According to the geometric and mechanical conditions of meshing points and taking the influence of rich-oil/starved-oil lubrication and roughness of teeth surface into consideration, corrected film thickness under condition of elasto-hydrodynamic lubrication and lubricating state of mesh points are analyzed. On this basis, power consumption and efficiency of gear transmission are also calculated by figuring out the solid friction and oil friction separately.
Findings
Through the research of this thesis, the effect of friction power consumption and efficiency with lubrication parameters is discussed. The effect of lubrication parameters on friction power consumption and efficiency of gear is complex. With the increase of spreading film thickness and film length, the frictional power consumption is less and the efficiency is higher.
Originality/value
This work provides a systematic technological approach to lubrication design and efficiency calculation of aviation high-speed gear transmission, which has remarkable engineering significance for the accurate lubrication design of the aviation mechanical parts.
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Jianzhong Cui, Hu Li, Dong Zhang, Yawen Xu and Fangwei Xie
The purpose of this study is to investigate the flexible dynamic characteristics about hydro-viscous drive providing meaningful insights into the credible speed-regulating…
Abstract
Purpose
The purpose of this study is to investigate the flexible dynamic characteristics about hydro-viscous drive providing meaningful insights into the credible speed-regulating behavior during the soft-start.
Design/methodology/approach
A comprehensive dynamic transmission model is proposed to investigate the effects of key parameters on the dynamic characteristics. To achieve a trade-off between the transmission efficiency and time proportion of hydrodynamic and mixed lubrication, a multi-objective optimization of friction pair system by genetic algorithm is presented to obtain the optimal combination of design parameters.
Findings
Decreasing the engagement pressure or the ratio of inner and outer radius, increasing the lubricating oil viscosity or the outer radius will result in the increase of time proportion of hydrodynamic and mixed lubrication, as well as the transmission efficiency and its maximum value. After optimization, main dynamic parameters including the oil film thickness, angular velocity of the driven disk, viscous torque and total torque show remarkable flexible transmission characteristics.
Originality/value
Both the dynamic transmission model and multi-objective optimization model are established to analyze the effects of main design parameters on the dynamic characteristics of hydro-viscous flexible drive.
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Ji Bin Hu, Chao Wei and XueYuan Li
– The purpose of this paper is to investigate the friction and sealing characteristics of narrow end face seal ring with spiral grooves for wet clutch by experiment.
Abstract
Purpose
The purpose of this paper is to investigate the friction and sealing characteristics of narrow end face seal ring with spiral grooves for wet clutch by experiment.
Design/methodology/approach
The shallow spiral grooves are machined in the end face of narrow seal ring by laser, and all of other parameters of specimens are the same with the actual production. The investigation of friction and sealing characteristics are carried out by comparing the experiment results of end face seal ring with spiral grooves with the conventional seal ring without spiral grooves through friction coefficient test, volume leakage rate test and pv value test.
Findings
Comparing with conventional seal ring without spiral grooves, seal ring with spiral grooves experiences boundary lubrication, mixed lubrication and fluid film lubrication with the increase of rotation speed, whereas the conventional seal ring only experiences mixed lubrication. Besides this, the volume leakage rate is slightly larger, but the pv value is much larger than that of conventional seal ring.
Originality/value
Effect of spiral grooves on the friction and sealing characteristics of narrow end face seal ring for wet clutch is investigated. The improved lubrication performance can be achieved by shallow spiral grooves even if the distance of radius difference used to machine grooves is very small.
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Zhaoju Qin, Chenheng Yuan, Yanpeng Yuan and Yuanyuan Huang
A free-piston engine (FPE) is an unconventional engine that abandons the crank system. This paper aims to focus on a numerical simulation for the lubricating characteristics of…
Abstract
Purpose
A free-piston engine (FPE) is an unconventional engine that abandons the crank system. This paper aims to focus on a numerical simulation for the lubricating characteristics of piston rings in a single-piston hydraulic free-piston engine (HFPE).
Design/methodology/approach
A time-based numerical simulation program was built using Matlab to define the piston motion of the new engine. And a lubrication mode of piston rings was built which is based on the gas flow equation, hydrodynamic lubrication equation and the asperity contact equation. The piston motion and the lubrication model are coupled, and then the finite difference method is used to obtain the piston rings lubrication performances of the FPE. Meanwhile, the lubrication characteristics of the new engine were compared with those of a corresponding conventional crankshaft-driven engine.
Findings
The study results indicate that compared with the traditional engine, the expansion stroke of the HFPE is longer, and the compression stroke is shorter. Lubrication oil film of the new engine is thicker than the traditional engine during the initial stage of compression stroke and the final stage of the power stroke. The average friction force and power of the hydraulic free piston engine are slightly lower than those of the traditional engine, but the peak friction power of the FPE is significantly greater than that of the traditional engine. With an increase in load, the friction loss power and friction loss efficiency decrease, and with a decrease in equivalence ratio, the friction power loss reduces, but the friction loss efficiency decreases first and then increases.
Research limitations/implications
In this paper, only qualitative analysis was performed on the tribological difference between conventional crankshaft engine and HFPE, instead of a quantitative one.
Practical implications
This paper contributes to the tribological design method of HFPE.
Social implications
No social implications are available now, as the HFPE is under the development phase. However, the authors are positive that their work will be commercialized in the near future.
Originality/value
The main originality of the paper can be introduced as follows: the lubrication and friction characteristics of the new engine (HFPE) were investigated and revealed, which have not been studied before; the effect of the HFPE’s special piston motion on the tribological characteristics was considered in the lubrication simulation. The results show that compared with the traditional crankshaft engine, the new engine shows a different lubrication performance because of its free piston motion.
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Mingyong Liu, Peidong Xu, Jinxi Zhang and Huafeng Ding
Power loss is an important index to evaluate the transmission performance of a gear pair. In some cases, the starved lubrication exists on the gear contact interface. The purpose…
Abstract
Purpose
Power loss is an important index to evaluate the transmission performance of a gear pair. In some cases, the starved lubrication exists on the gear contact interface. The purpose of this paper is to reveal the mechanical power loss of a helical gear pair under starved lubrication.
Design/methodology/approach
A starved thermal-elastohydrodynamic lubrication (EHL) model is proposed to evaluate the tribological properties of a helical gear pair. The numerical result has been validated against the published simulation data. Based on the proposed model, the influence of thermal effect, working conditions, inlet oil-supply layer and surface roughness on the mechanical power loss and lubrication performance has been discussed.
Findings
Results show that the thermal effect has a significant effect on the tribological properties of helical gear pair, especially on mechanical power loss. For a specified working condition, there is an optimal oil supply for gear lubrication to obtain the state of full film lubrication. Meanwhile, it reveals that the mechanical power loss increases with the increase of the surface roughness amplitude.
Originality/value
In this paper, a starved thermal-EHL model has been developed for the helical gear pair based on the finite line contact theory. This model can be used to analyze the tribological properties of gear pair from full film lubrication to mixed lubrication. The results can provide the tribological guidance for design of a helical gear pair.
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Andreas Rosenkranz, Saad Ahmed Khan, Adam Szurdak, Gerhard Hirt and Carsten Gachot
The purpose of this study is to investigate the influence of hemispherical structures fabricated by hot micro-coining on the resulting wear performance. Hemispherical structures…
Abstract
Purpose
The purpose of this study is to investigate the influence of hemispherical structures fabricated by hot micro-coining on the resulting wear performance. Hemispherical structures with different area densities (20 and 30 per cent), depths (50 and 100 µm) and diameters (100 and 200 µm) were fabricated by hot micro-coining on stainless steel samples.
Design/methodology/approach
The wear performance of these samples was studied using a ball-on-disk tribometer in rotational sliding mode using a normal load of 30 N and a fixed sliding velocity of 2 cm/s. Two different poly-(alpha)-olefin (PAO) oils without any additive having a kinematic viscosity of 4 and 40 cSt, were used to study the influence of the oil viscosity on the wear behavior.
Findings
Concerning the polished reference, an enlarged wear volume with an increase in the cycle number and the oil viscosity was observed. In the case of the micro-coined surfaces, all samples demonstrate a pronounced reduction in the wear volume (up to a factor of 100 for PAO 40) compared to the polished reference irrespective of the oil viscosity used.
Originality/value
This study details new research work studying the wear behavior of hot micro-coined surfaces.
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Ying Liu, Xingyu Zhao, Qingfeng Wen and Yuming Wang
It is aiming at finding tribology performance laws and mechanism of sintering materials, including new materials, which are popular or potential materials of mechanical seals…
Abstract
Purpose
It is aiming at finding tribology performance laws and mechanism of sintering materials, including new materials, which are popular or potential materials of mechanical seals working under water condition with different working parameters, involving load and sliding speed.
Design/methodology/approach
Falex-1506 tribo-machine has been used. The upper sample is rotated against the stationary sample below. They are all rings. The samples are WNV2, sintered pressureless bonded; CHV1, graphite-added PLSiC; R, sintered reaction bonded; R2, graphite-added RBSiC, cemented carbide YN6 and graphite MSMG. Twenty kinds of hard/hard and soft/hard pairs were tested under water condition. Then, SEM was used to observe the sliding surface to explain their rubbing mechanism.
Findings
Friction coefficients decrease with the load increasing under water lubrication due to water holding by small holes on their surface. But the friction coefficients have no change with the varying of velocity. The hard alloy/sintered silicon carbon pairs may be better choice, where the lowest friction coefficient is only about 0.02, than soft/hard or silicon carbon/silicon carbon pairs under water lubrication, especially under heavy load.
Research limitations/implications
The test was carried under load from 89 N (0.7 MPa) to 356 N (2.80 MPa) and sliding velocity from 0.746 to 5.074 m/s where the lubrication is in mixed.
Originality/value
The detailed values of frictional coefficients of popular and potential sintered material of mechanical seals working under water lubrication were given by the experimental research which may be helpful for the choice of mechanical seal materials.
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Yueyong Wang, Yimin Zhang and Risheng Long
This study aims to investigate the effect of compound pit textures on the tribological properties of thrust cylindrical roller bearings (TCRBs) using several parameters, such as…
Abstract
Purpose
This study aims to investigate the effect of compound pit textures on the tribological properties of thrust cylindrical roller bearings (TCRBs) using several parameters, such as compound type, pit diameter, pit depth and pit area density.
Design/methodology/approach
The surface texture parameters of the shaft washer (WS) raceway include pit diameter (D; 100, 300 and 500 µm), pit depth (H; 10 and 20 µm) and pit area density (S; 10%, 13% and 18%). Pits were produced on the WS of the TCRBs using laser marking equipment. The friction and wear performances of compound pit-textured TCRBs under starved lubrication conditions are studied using a friction and wear test rig. The influence mechanisms of the compound pit texture on the friction and wear properties of TCRBs are discussed through real tests and discussions.
Findings
Compared with nontextured bearings, the average coefficient of friction (ACOFs) and wear loss of TCRBs with single/compound pit textures are reduced when rotating under starved lubrication. D has the greatest effect on the COFs curve. When D = 300 µm, H = 10 µm and S = 10%, the ACOF and wear loss are the lowest, that is, 0.0207 and 3.38 mg, respectively. Under the same lubrication conditions, compared with the nontextured bearing group, the COF and wear loss are reduced by 41.4 and 59.6%, respectively.
Originality/value
This study provides a useful reference for the raceways of textured TCRBs.
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Ming Zhang, Xiaobo Wang and Weimin Liu
The purpose of this paper is to study the influences of test conditions to the tribological behavior of LaF3 nanoparticles as an additive to a polyalphaolefin (PAO).
Abstract
Purpose
The purpose of this paper is to study the influences of test conditions to the tribological behavior of LaF3 nanoparticles as an additive to a polyalphaolefin (PAO).
Design/methodology/approach
An Optimol‐SRV4 oscillating friction and wear tester (SRV) were used to investigate the tribological properties of LaF3 nanoparticles as an additive in a polyalphaolefin (PAO). The 3‐D morphologies and wear loss volume of the worn scar were measured using a surface profilometer. The chemical state and the intensity of La and F elements on worn surface after friction test was investigated with X‐ray photoelectron spectroscopy to interpret the possible mechanisms of friction‐reduction and anti‐wear with LaF3 nanoparticles.
Findings
The experimental results show that LaF3 nanoparticles added to PAO exhibit excellent load‐carrying capacity, anti‐wear and friction‐reduction properties. LaF3 nanoparticles deposited on the worn surface under lower test temperature during the friction test, and higher applied load, higher test frequency and longer test duration are propitious to the deposition of LaF3 nanoparticles accumulated on the rubbing surface. Under higher temperature, a complicated tribo‐chemical reaction occurred during the friction process, the tribo‐chemical reaction product of La2O3 deposit on worn surface, which also exhibits good lubricating performance.
Originality/value
This paper investigates the tribological properties of LaF3 nanoparticles as green oil additive in poly‐alpha‐olefin (PAO) under variable temperature, applied load, sliding speed and sliding duration. The results could be very helpful for the further applications of LaF3 nanoparticles additives in industry.
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