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1 – 10 of 70Jihai Jiang, Wei-Peng Yan and Ge-Qiang Li
The purpose of this paper is to analyze the micro-motion of the cylinder block.
Abstract
Purpose
The purpose of this paper is to analyze the micro-motion of the cylinder block.
Design/methodology/approach
Based on the elasto-hydrodynamic lubrication, a numerical model for the cylinder block/valve plate interface is proposed, with consideration of the elastic deformations, the pressure-viscosity effect and asperity contacts. The influence-function method is applied to calculating the actual deformations of the cylinder block and the valve plate. The asperity contact model simplified from Greenwood assumption is introduced into the numerical model. Furthermore, the relationship between the micro-motion and the operating condition, the sealing belt width is discussed, respectively.
Findings
The results show an increase in the discharge pressure causes the tilt state and the vibrating motion getting worse, which can be eased by improving the rotational speed, the sealing belt width and the ratio of external and internal sealing belt width.
Originality/value
The proposed research can provide a theoretical reference for the optimizing design of cylinder block/valve plate pair.
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Abstract
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Zhicheng Song, Xiang Li, Xiaolong Yang, Yao Li, Linkang Wang and Hongtao Wu
This paper aims to improve the kinematic modeling accuracy of a spatial three-degrees-of-freedom compliant micro-motion parallel mechanism by proposing a modified modeling method…
Abstract
Purpose
This paper aims to improve the kinematic modeling accuracy of a spatial three-degrees-of-freedom compliant micro-motion parallel mechanism by proposing a modified modeling method based on the structural matrix method (SMM).
Design/methodology/approach
This paper analyzes the problem that the torsional compliance equation of the circular notched hinge is no longer applicable because it is subject to bilateral restrained torsion. The torsional compliance equation is modified by introducing the relative length coefficient. The input coupling effect, which is often neglected, is considered in kinematic modeling. The symbolic expression of the input coupling matrix is obtained. Theory, simulation and experimentation are presented to show the validity of the proposed kinematic model.
Findings
The results show that the proposed kinematics model can improve the modeling accuracy by comparing the theoretical, finite element method (FEM) and experimental method.
Originality/value
This work provides a feasible scheme for CMPM kinematics modeling. It can be better applied to the optimization design based on the kinematic model in the future.
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Ruilong Du, Yinglong Chen and Hua Zhou
The purpose of this paper is to propose a simulation model for studying the lubricating gap between the ring gear and the case in internal gear pumps.
Abstract
Purpose
The purpose of this paper is to propose a simulation model for studying the lubricating gap between the ring gear and the case in internal gear pumps.
Design/methodology/approach
The pressure distribution of the wedge-shaped oil film between the ring gear and the case is obtained based on the theory of film lubrication using the Reynolds equation implemented with MATLAB. After that, the balance of the ring gear is achieved by the radial micro motion of the ring gear. The power loss due to the leakage and the shear stress is then calculated for optimized design of the radial clearance.
Findings
The hydrodynamic effect and the squeezing effect of the wedge-shaped oil film play a role in the hydrodynamic balance of the ring gear, and they become more intense when the operating speed gets lower and the pressure gets higher. The optimal radial clearance should stay between 20 and 25 µm for the minimum power loss.
Originality/value
The present research provides the first simulation model that treats the oil film between the ring gear and the case as wedge-shaped oil film and explains why the ring gear stays balanced. Furthermore, the simulation model can be regarded as a tool for optimized design of the radial clearance.
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Priyabrata Mondal and Prabir Jana
Automation and the new buzzword, “Industry 4.0”, have dominated the media headlines in recent months. In this scenario, apparel manufacturers should not only install automatic…
Abstract
Purpose
Automation and the new buzzword, “Industry 4.0”, have dominated the media headlines in recent months. In this scenario, apparel manufacturers should not only install automatic machines but also standardise them based on specific industry requirements, and precise measures are required for daily target demands.
Design/methodology/approach
This study demonstrates the application of Predetermined Motion and Time System (PMTS) tools in various automatic and semiautomatic machines to obtain higher productivity and the highest utilisation percentage of operator and automats between the 1:1 and 1:2 man vs machine configuration models. In this study, timeSSD® was used to calculate the micro motions of humans. In addition, a video annotation and modelling software Tracker was used to calculate high-speed machine movements with loading frames of 30 FPS.
Findings
After the implementation of PMTS tools, it was found that for a 1:1 man vs machine configuration, the operator utilisation is 75% per shift and the operator idle time is 50% per cycle time, and the operator is sitting idle for 2 h per 8 h of shift. So, there is scope to improve the utilisation and idle time of operator.
Research limitations/implications
With the PMTS software, an industrial engineer professional with knowledge of the micromotion economy can only calculate micromotion.
Originality/value
Exploring the first time in the world to establish standard allowed minute (SAM) of a partly automated single-unit sewing machine with partial human intervention and a semiautomatic machine. Theoretical underpinnings indicate that manufacturers use the experience to determine the SAM of any operation over time, necessitating this work to calculate standard minutes automatically.
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Outlines the development of the HART communications protocol for“smart” instruments. Describes how the performance of thestandard analogue 4‐20mA current loop can be enhanced and…
Abstract
Outlines the development of the HART communications protocol for “smart” instruments. Describes how the performance of the standard analogue 4‐20mA current loop can be enhanced and that two‐way digital communications can be implemented. Examines digital integration and the HART Expressway system. Finishes by looking at a windows based product called PROLINK designed for the Micro Motion mass flow marketplace. Concludes that standardisation in the world of “smart” plant instrumentation has widened the instrumentation choice for engineers and opened the door to new network management options for plant operators.
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The Coriolis technique is now being used effectively in a variety of mass flow measurement applications.
Mina Kohansal Vajargah and Reza Ansari
The paper aims to presents a numerical analysis of free vibration of micromorphic structures subjected to various boundary conditions.
Abstract
Purpose
The paper aims to presents a numerical analysis of free vibration of micromorphic structures subjected to various boundary conditions.
Design/methodology/approach
To accomplish this objective, first, a two-dimensional (2D) micromorphic formulation is presented and the matrix representation of this formulation is given. Then, two size-dependent quadrilateral and triangular elements are developed within the commercial finite element software ABAQUS. User element subroutine (UEL) is used to implement the micromorphic elements. These non-classical elements are capable of capturing the micro-structure effects by considering the micro-motion of materials. The effects of the side length-to-length scale parameter ratio and boundary conditions on the vibration behavior of 2D micro-structures are discussed in detail. The reliability of the present finite element method (FEM) is confirmed by the convergence studies and the obtained results are validated with the results available in the literature. Also, the results of micromorphic theory (MMT) are compared with those of micropolar and classical elasticity theories.
Findings
The study found that the size effect becomes very significant when the side length of micro-structures is close to the length scale parameter.
Originality/value
The study is to analyze the free vibrations of 2D micro-structures based on MMT; to develop a 2D formulation for micromorphic continua within ABAQUS; to propose quadrilateral and triangular micromorphic elements using UEL and to investigate size effects on the vibrational behavior of micro-structures with various geometries.
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Presents an integrated approach to assembly planning for manufacturingprinted circuit boards (PCBs). The integrated manufacturing assemblyplanning system (IMAPS) is a system that…
Abstract
Presents an integrated approach to assembly planning for manufacturing printed circuit boards (PCBs). The integrated manufacturing assembly planning system (IMAPS) is a system that incorporates knowledge‐based techniques to assist process engineers with the development of assembly plans for building PCBs. IMAPS has been developed in a two‐year project with a multinational telecommunications manufacturer and the Alberta Research Council of Canada. The scope of IMAPS is to develop an integrated environment that takes full advantage of electronic information for assembly planning of PCBs. Several functions in the company can be integrated with IMAPS, including product design, detailed assembly planning, line balancing and generation of shop floor drawings. Information stored in the manufacturing and design databases of the corporation, about a PCB to be assembled, is employed by a knowledge‐based module to generate assembly plans to build the PCB. A line balancing procedure is employed to select the most adequate assembly plan of those generated by the knowledge‐based module. The final assembly plan is then presented to the operators as a diagram with instructions for the assembly of the PCB. IMAPS has increased the speed to generate assembly plans from 120 hours to four hours. The final computer‐aided assembly planning system implemented in the company has taken the concepts developed in IMAPS; they have been implemented in C and C++. Lessons and experiences learned while developing and implementing IMAPS are presented.
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