Search results

The purpose of this paper is to develop a strategic approach with an intelligently integrated management system in advanced manufacturing industry to meet the requirements of high precise measurement tasks and essential measurement know-how within the sophisticated production systems.

The continuous development toward ever-higher precision and closer tolerances in the manufacture of workpieces is in line with the perspective of nanotechnology. To meet the metrological requirements new high precision intelligent measuring instruments have been developed, which are proposed in this paper.

In modern industrial production, need for high precision metrology at micro and nano scale provides high quality requirements as well. Therefore, while providing adequate metrology applications, good management of resources and environmental, energy consequences shall be addressed in an integrated manner with an integrated management system of quality, environment and energy.

Metrology as the measurement science provides the functional methodology for quality control under the defined specifications and standards. New levels of manufacturing precision are the key requirements to enable advanced machining processes that demands improved techniques of metrology.

The practical industrial use is now quite possible, but uncertainty and calibration with respect to certain questions still open. In various technical fields, there are increasingly new applications being mainly mechanical engineering, precision machining, biomedicine and precision engineering are mentioned.

This paper provides measurement results and experimenting a strategic approach to develop a smart integrated system applicable in manufacturing industry using the intelligent networking for the digital factory by first an inter-university network that accesses, cooperates and operates at distance in the laboratory of distant research laboratories that can be applicable to all other industrial organizations.

Continuous fiber reinforced thermoplastic composites (CFRTPCs) are becoming more significant in industrial applications but are limited by the high cost of molds, the manufacturing boundedness of complex constructions and the inability of special fiber alignment. The purpose of this paper is to put forward a novel three-dimensional (3D) printing process for CFRTPCs to realize the low-cost rapid fabrication of complicated composite components.

For this purpose, the mechanism of the proposed process, which consists of the thermoplastic polymer melting, the continuous fiber hot-dipping and the impregnated composites extruding, was investigated. A 3D printing equipment for CFRTPCs with a novel composite extrusion head was developed, and some composite samples have been fabricated for several mechanical tests. Moreover, the interface performance was clarified with scanning electron microscopy images.

The results showed that the flexural strength and the tensile strength of these 10 Wt.% continuous carbon fiber (CCF)/acrylonitrile-butadiene-styrene (ABS) specimens were improved to 127 and 147 MPa, respectively, far greater than the one of ABS parts and close to the one of CCF/ABS (injection molding) with the same fiber content. Moreover, these test results also exposed the very low interlaminar shear strength (only 2.81 MPa) and the inferior interface performance. These results were explained by the weak meso/micro/nano scale interfaces in the 3D printed composite parts.

The 3D printing process for CFRTPCs with its controlled capabilities for the orientation and distribution of fiber has great potential for manufacturing of load-bearing composite parts in the industrial circle.

This paper is devoted to prepare micro-cone structure with variable cross-section size by Stereo Lithography Appearance (SLA)-based 3D additive manufacturing technology. It is mainly focused on analyzing the forming mechanism of equipment and factors affecting the forming quality and accuracy, investigating the influence of forming process parameters on the printing quality and optimization of the printing quality. This study is expected to provide a µ-SLA surface preparation technology and process parameters selection with low cost, high precision and short preparation period for microstructure forming.

The µ-SLA process is optimized based on the variable cross-section micro-cone structure printing. Multi-index analysis method was used to analyze the influence of process parameters. The process parameter influencing order is determined and validated with flawless micro array structure.

After the optimization analysis of the top diameter size, the bottom diameter size and the overall height, the influence order of the printing process parameters on the quality of the micro-cone forming is: exposure time (B), print layer thickness (A) and number of vibrations (C). The optimal scheme is A1B3C1, that is, the layer thickness of 5 µm, the exposure time of 3000 ms and the vibration of 64x. At this time, the cone structure with the bottom diameter of 50 µm and the cone angle of 5° could obtain a better surface structure.

This study is expected to provide a µ-SLA surface preparation technology and process parameters selection with low cost, high precision and short preparation period for microstructure forming.

The purpose of this paper is to present a multi-staged methodology for the assessment of technology maturity profiles. In particular, this research is being developed to simplify the maturity evaluation procedure in order to combine a large number of inputs from R&D projects and thus to obtain a broad picture of technology maturity profiles that is not specific to a particular organisation, industry sector or particular process.

A multi-stage method was employed. The first stage of which was a workshop involving a range of eminent academics and senior professionals from institutes or industry in order to outline the maturity scale and its defining characteristics. The second stage was to develop a questionnaire to investigate the maturity of particular technologies in the wider research portfolio. Finally, a case study was conducted to validate the practicability of the method by assessment of industry capability and advancement.

Based on the responses received from the questionnaire, a maturity profile was constructed for each project, displaying percentages of R&D efforts along the adopted maturity scale. The findings demonstrate that the real value of the generic matrix is in tailoring the framework according to the particular context of a firm in order to identify risks that would compromise the exploitation of the emerging technologies under development.

There are some limitations in this study which provide ground for future research. For instance, the proposed methodology could be applied to industrially sponsored R&D projects in addition to the publicly funded projects, which have been targeted in this study. This study uses a case study to demonstrate the applicability of the method, but this could be applicable to other industry domain. Further testing of the method is necessary in order to increase its robustness and to better understand its applicability and feasibility.

It could be considered that the success of this study could be emulated in a wider context of new manufacturing technologies which are being taken up by industry, utilising a comparable but amended scale of technology vs level of take-up and/or funding. It is potentially a useful way for funding bodies to monitor impact of sponsored R&D projects. For industry, it is also a vital link to the academic institutions developing emerging technologies, by guiding both industry sectors and individual customers to the relative maturity of particular technologies.

The purpose of this paper is to investigate thermal properties at Cu/Al interfaces.

A hybrid (molecular dynamics-interface stress element-finite element model (MD-ISE-FE) model is constructed to describe thermal behaviors at Cu/Al interfaces. The heat transfer simulation is performed after the non-ideal Cu/Al interface is constructed by diffusion bonding.

The simulation shows that the interfacial thermal resistance is decreasing with the increase of bonding temperature; while the interfacial region thickness and interfacial thermal conductivity are increasing with similar trends when the bonding temperature is increasing. It indicates that the higher bonding temperature can improve thermal properties of the interface structure.

The MD-ISE-FE model proposed in this paper is computationally efficient for interfacial heat transfer problems, and could be used in investigations of other interfacial behaviors of dissimilar materials. All these are helpful for the understanding of thermal properties of wire bonding interface structures. It implies that the MD-ISE-FE multiscale modeling approach would be a potential method for design and analysis of interfacial characteristics in micro/nano assembly.

The purpose of this paper is to study the effect of micro-nano surface texture on the corrosion resistance of a titanium alloy and investigate the correlation between corrosion resistance and hydrophobicity.

The surface of the Ti₆Al₄V alloy was modified by laser processing and anodizing to fabricate micro-pits, nanotubes and micro-nano surface textures. Afterward, the surface morphology, hydrophobicity and polarization curve of the samples were analyzed by cold field scanning electron microscopy, contact angle measurement instruments and a multi-channel electrochemical workstation.

The micro-nano surface texture can enhance the hydrophobicity of the Ti₆Al₄V surface, which may lead to better drag reduction to ease the friction of implants in vivo. Nevertheless, no correlation existed between surface hydrophobicity and corrosion resistance; the corrosion resistance of samples with nanotubes and high-density samples with micro-nano surface texture was extremely enhanced, indicating the similar corrosion resistance of the two.

The mechanism of micro-dimples on the corrosion resistance of the micro-nano surface texture was not studied.

The density of micro-pits needs to be optimized to guarantee excellent corrosion resistance in the design of the micro-nano surface texture; otherwise, it will not fulfill the requirement of surface modification.

The influence of the micro-nano surface texture on the corrosion resistance, as well as the relationship between hydrophobicity and corrosion resistance of the titanium alloy surface, were systematically investigated for the first time. These conclusions offer new knowledge.

Flexible mechanical gripper has better safety and adaptability than a rigid mechanical hand. At present, there are few soft grippers for small objects on a millimeter scale. Therefore, the purpose of this paper is to design a soft pneumatic gripper for grasping millimeter-scale small and fragile objects such as jewelry and electronic components.

By simulating the clamping action of the bird’s mouth and combining the high flexibility of the soft material, the bird’s beak soft pneumatic gripper is designed. First, the internal cavity of the gripping end of the gripper is determined by bending deformation calculation, and the brief manufacturing process of the gripper is outlined. Then, the single finger of the soft gripper is modeled mechanically, and the relationship between air pressure and bending deformation of the single finger is obtained. Finally, the experimental platform of the soft mechanical gripper is built, and the gripping performance of silicone rubber material is tested by comparison test, bending deformation test, stability test, adaptability test and gripping accuracy test.

The designed gripper has the advantages of simple structure, convenient operation, easy grasping of different small objects of millimeter-scale and good adaptability. It can grasp the precise dispensing needle with a minimum diameter of 0.19 mm, and its accuracy meets daily use.

A new type of soft pneumatic, the mechanical gripper is proposed and manufactured. According to the shape of the bird’s beak and the calculation of bending performance, a hollow finger gripper with better bending performance is designed. Various test results show that the gripper has a significant clamping effect on millimeter small objects, which supplements the research field of millimeter small object gripper.

Examines the fourteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

This paper aims to propose a new concept of product manufacturing mode which takes physical manufacturing theory as the basic starting point. In this work, the authors intend to systematically define the basic connotation and extension of physical manufacturing, and sort out the typical characteristics of physical manufacturing, in order to propose the general concept of physical manufacturing.

How to study the combination of physics, mathematics, mechanics and other disciplines with the manufacturing disciplines, and how to elevate modern manufacturing science to a new height, has always been a problem for scientists in the field of manufacturing and engineering construction people to deeply think about. Therefore, on the basis of tracing the development of physics and combining the attributes and functions of manufacturing, the authors propose the basic concept of physical manufacturing. On this basis, the authors further clarify the connotation and extension, theoretical basis and technical system of physical manufacturing, reveal the basic problem domain of research and construct the theoretical foundation of physical manufacturing research, which are of great theoretical value and practical significance to adjust and optimize the manufacturing industry structure, improve the quality of manufacturing industry development and promote the green development of manufacturing industry.

The research on the basic theory and technical system of physical manufacturing will therefore broaden the way of thinking and make a better understanding of manufacturing science and technology, which will promote the development of manufacturing industry to some extent.

On the basis of continuous improvement of the basic theory and conceptual system of physical manufacturing, the physical manufacturing technology will become more and more perfect; physical manufacturing system and intelligent manufacturing system will become the mainstream of next-generation manufacturing system.