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Article
Publication date: 27 January 2020

Yongxin Zhou, Qian Li, Zhiguo Xing, Renze Zhou, Zhenhua Huang, Yanfei Huang and Weiling Guo

This paper aims to investigate the effect of aluminum addition on the microstructure and mechanical properties of Mg-8Gd-4Y-1Zn alloy.

Abstract

Purpose

This paper aims to investigate the effect of aluminum addition on the microstructure and mechanical properties of Mg-8Gd-4Y-1Zn alloy.

Design/methodology/approach

Mg-8Gd-4Y-1Zn-xAl (x = 0, 0.5, 1.0, 1.5, 2.0 Wt.%) alloys were prepared by the conventional gravity casting technology, and then microstructures, phase composition and mechanical properties were investigated by material characterization method, systematically.

Findings

Results show that the as-cast microstructure of Mg-8Gd-4Y-1Zn alloy mainly consists of a-Mg matrix as well as Mg12REZn (18 R LPSO structure), and island-like Mg3(RE, Zn) phase is distributed at the grain boundary. The addition of a small amount of Al (0.5 Wt.%) can decrease the content of island-like Mg3(RE, Zn) phase, but significantly increase the content of long-period stacking ordered (LPSO) structure, resulting in the improvement of both tensile strength and elongation of Mg-8Gd-4Y-1Zn alloy. However, the addition of excessive Al will consume Re element and decrease the amount of LPSO structure, leading to the decrease of tensile properties. When the content of Al is 0.5 Wt.%, the tensile strength and elongation are 225 MPa and 9.0% of Mg-8Gd-4Y-1Zn alloy, which are 14% and 29% higher than that of Mg-8Gd-4Y-1Zn alloy, respectively.

Originality/value

Adding aluminum to Mg-8Gd-4Y-1Zn alloy strengthens its mechanical properties. And the effect of Al content on the alloy strengthening. The formation mechanism of LPSO structure with different aluminum content was revealed.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 20 May 2020

Lyuyuan Wang, Jian Huang, Yong Peng, Yang Jia and Rong Ni

This paper aims to evaluate the corrosion resistance of fusion zones in different heat treated condition from laser welded Mg-Gd-Y alloys and analyze their intrinsic corrosion…

Abstract

Purpose

This paper aims to evaluate the corrosion resistance of fusion zones in different heat treated condition from laser welded Mg-Gd-Y alloys and analyze their intrinsic corrosion mechanism.

Design/methodology/approach

The corrosion behavior of fusion zone from laser-welded Mg-Gd-Y alloy joints in the as-welded, ageing and solution + ageing conditions was investigated in the 3.5 wt.% NaCl solution by immersion tests.

Findings

The corroded surface of as-welded fusion zone consists of dark and bright regions, and the bright regions were composed of high-density needle-like products, whereas some different extended direction of the cracks with lots of long ultrafine needle-shaped corrosion products appeared in the dark regions. The corrosion resistance of the fusion zone is slightly decreased after the ageing treatment.

Originality/value

The solution + ageing treated fusion zone exhibits the highest corrosion resistance than that of the as-welded and ageing treated state because of the full dissolution of the cathodic coarse eutectic compound, grains growth and relatively compact protective films. The inhomogeneous distribution of the β′ can somewhat improve the corrosion rate of solution + ageing treated fusion zone when compared with base metal.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 12 September 2023

Min Zhan, Yajun Dai, Chang Liu, Xiangyu Wang, Lang Li, Yongjie Liu, Chao He and Qingyuan Wang

The purpose of this paper is to determine (1) the relationship between microstructure and fatigue cracking behavior and (2) effect of rolling on the process of crack initiation…

Abstract

Purpose

The purpose of this paper is to determine (1) the relationship between microstructure and fatigue cracking behavior and (2) effect of rolling on the process of crack initiation and propagation in FeCrAl alloys.

Design/methodology/approach

The qualitative and quantitative fracture studies were performed using scanning electron microscopy and the non-contact optical measurement system (IFMG5).

Findings

The results show that the formation of facets, rough facets and parallel stripes in the crack initiation and early crack propagation zones are closely related to the sensitivity of crack behavior to the microstructure of the material. Besides, the rolling process has a significant influence on the small crack initiation and propagation behavior. Quantitative analysis demonstrates that the size of the stress intensity factor and plastic zone size in the rough zone is associated with the rolling process.

Originality/value

The findings of this study have the potential to enhance the understanding of the microstructural crack formation mechanisms in FeCrAl alloys and shed light on the impact of rolling on the long-term and ultra-long fatigue behavior of these alloys. This new knowledge is vital for improving manufacturing processes and ensuring the safety and reliability of FeCrAl alloys used in nuclear industry applications.

Details

International Journal of Structural Integrity, vol. 14 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 7 November 2016

Gaurav Dhuria, Rupinder Singh and Ajay Batish

The purpose of this paper is to study the effect of ultrasonic machining process parameters on surface quality while machining titanium alloy Ti-6Al-4V.

Abstract

Purpose

The purpose of this paper is to study the effect of ultrasonic machining process parameters on surface quality while machining titanium alloy Ti-6Al-4V.

Design/methodology/approach

Effect of cryogenic treatment (CT) of tool and work material was also explored in the study. Taguchi’s L18 orthogonal array was chosen for design of experiments and average surface roughness was measured.

Findings

Different modes of fracture were detected at work surface corresponding to varied input process parameters. Slurry grit size, power rating and tool material along with CT of work material were found to be the significant parameters affecting surface quality.

Originality/value

The results obtained have been modelled using artificial neural network approach.

Details

Engineering Computations, vol. 33 no. 8
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 24 November 2020

Seyed Mohammad Hossein Mousavian, Seyed Hadi Tabaian and Mohammadhassan Badihehaghdam

The effect of zirconium, zinc, calcium and rare earth group as the alloying elements on mechanical properties and corrosion behavior of magnesium alloys was investigated in the…

Abstract

Purpose

The effect of zirconium, zinc, calcium and rare earth group as the alloying elements on mechanical properties and corrosion behavior of magnesium alloys was investigated in the simulated body fluid.

Design/methodology/approach

Pure magnesium and the alloying elements were melted and zirconium was finally added to obtain different alloys. The castings were annealed and some samples were aged heat treated. X-ray fluorescence was used for the elemental analysis and LSV was used for electrochemical corrosion evaluations.

Findings

Results showed that corrosion resistance decreases with increasing zirconium content. The lowest corrosion rate was obtained for the samples containing 0.3% and 0.45% of Zr from annealed and aging heat-treated samples, respectively. Yield stress enhances with increasing the zirconium content and degrades by the aging heat treatment.

Originality/value

These alloys were studied for the first time. Effect of casting without using protective flux and vacuum furnaces. Effect of annealing at 440°C for 2 h and artificial aging at 200°C for 16 h. Alloy’s electrochemical behavior on the body’s simulation environment has been investigated. Improvement of mechanical properties after annealing heat treatment by high zirconium percentage.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 8 February 2018

Yu Han, Yanqiu Xia, Xin Chen, Liang Sun, Dongyu Liu and Xiangyu Ge

The purpose of this study is to improve the corrosion resistance of the transmission towers by Zinc-aluminum-magnesium (Zn-Al-Mg) coatings doped with rare earths lanthanum (La…

Abstract

Purpose

The purpose of this study is to improve the corrosion resistance of the transmission towers by Zinc-aluminum-magnesium (Zn-Al-Mg) coatings doped with rare earths lanthanum (La) and cerium (Ce) (denoted as Zn-Al-Mg-Re) in Q345 steel.

Design/methodology/approach

The phase structure of Zn-Al-Mg-Re composite coatings has been determined by X-ray diffraction, whereas their surface morphology and cross-sectional microstructure as well as cross-sectional elemental composition have been analyzed by scanning electron microscopy and energy-dispersive spectrometry. Moreover, the corrosion resistance of Zn-Al-Mg-Re composite coatings has been evaluated by acetic acid accelerated salt spray test of copper strip.

Findings

Experimental results show that doping with La and Ce favors to tune the composition (along with the generation of new phase, such as LaAl3 or Al11Ce3) and refine the microstructure of Zn-Al-Mg galvanizing coatings, thereby significantly improving the corrosion resistance of the coatings. Particularly, Zn-Al-Mg-Re with 0.15% (mass fraction) La exhibits the best corrosion resistance among the tested galvanizing coatings.

Originality/Value

Zinc-aluminum-magnesium (Zn-Al-Mg) coatings doped with rare earths lanthanum (La) and cerium (Ce) (denoted as Zn-Al-Mg-Re) have been prepared on Q345 steel substrate by hot-dip galvanizing so as to improve the corrosion resistance of the transmission towers, and to understand the corrosion inhibition of the Zn-Al-Mg-Re coating.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 7 November 2016

Tengwei Zhu, Feng Huang, Jing Liu, Qian Hu and Wei Li

This paper aims to investigate the atmospheric corrosion mechanism of structural materials to develop more advanced corrosion-control technologies and cost-reduction strategies…

Abstract

Purpose

This paper aims to investigate the atmospheric corrosion mechanism of structural materials to develop more advanced corrosion-control technologies and cost-reduction strategies. As a second phase in steels, the non-metallic oxide inclusions are considered to not only affect the mechanical properties of steel but also the corrosion resistance of steel. So, an important research goal in this paper is to investigate the indoor accelerated corrosion kinetics of Q450NQR1 weathering steel, analyzing the galvanic polarity of different inclusions in electrochemical corrosion microcell between the inclusion and steel matrix and then elucidating the influence mechanism of inclusions on corrosion resistance of weathering steel.

Design/methodology/approach

Two methods of inclusion modification are usually used to improve the properties of weathering steel: one is calcium treatment on aluminum killed steel and the other one is rare earth (RE) modification. Wet/dry cyclic immersion corrosion test field emission scanning electron microscopy (FE-SEM) metallographic optical microscope.

Findings

The indoor accelerated corrosion kinetics of Q450NQR1 weathering steel could be divided into two stages with different log (thickness loss, D)-log (time, t) fitting functions, and the effect of inclusions on the corrosion resistance of Q450NQR1 weathering steel was only reflected in the initial stages of corrosion. The inclusions of CaS in Ca-modified test steel and RE oxides and sulfides in RE-modified test steel were preferentially dissolved in acid media, slowing down the corrosion rate of steel matrix, but the non-metallic inclusion Al2O3 may accelerate the corrosion rate of the steel matrix as a form of differential aeration corrosion.

Originality/value

The effects of inclusions on corrosion resistance of Q450NQR1 weathering steel was investigated by dry–wet cycle immersion test and FE-SEM. The effect of inclusions on the corrosion resistance of Q450NQR1weathering steel was only reflected in the initial stages of corrosion. The inclusions of CaS in Ca-modified test steel and rare earth (RE) oxides and sulfides in RE-modified test steel were preferentially dissolved in acid media, slowing down the corrosion rate of steel matrix, but the non-metallic inclusion Al2O3 may accelerate corrosion rate of the steel matrix as a form of differential aeration corrosion.

Details

Anti-Corrosion Methods and Materials, vol. 63 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

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