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This paper gives a bibliographical review of the finite element methods (FEMs) applied to the analysis of ceramics and glass materials. The bibliography at the end of the paper contains references to papers, conference proceedings and theses/dissertations on the subject that were published between 1977‐1998. The following topics are included: ceramics – material and mechanical properties in general, ceramic coatings and joining problems, ceramic composites, ferrites, piezoceramics, ceramic tools and machining, material processing simulations, fracture mechanics and damage, applications of ceramic/composites in engineering; glass – material and mechanical properties in general, glass fiber composites, material processing simulations, fracture mechanics and damage, and applications of glasses in engineering.

This paper gives a review of the finite element techniques (FE) applied in the area of material processing. The latest trends in metal forming, non‐metal forming, powder metallurgy and composite material processing are briefly discussed. The range of applications of finite elements on these subjects is extremely wide and cannot be presented in a single paper; therefore the aim of the paper is to give FE researchers/users only an encyclopaedic view of the different possibilities that exist today in the various fields mentioned above. An appendix included at the end of the paper presents a bibliography on finite element applications in material processing for 1994‐1996, where 1,370 references are listed. This bibliography is an updating of the paper written by Brannberg and Mackerle which has been published in Engineering Computations, Vol. 11 No. 5, 1994, pp. 413‐55.

Recent trends in material science show a considerable interest in the manufacturing of metal matrix composites to meet the stringent demands of lightweight, high strength and corrosion resistance. Aluminium is the popular matrix metal currently in vogue that can be reinforced with ceramic materials such as particulates to meet the desired property. The purpose of this paper is to fabricate hybrid metal matrix composites to improve the dry sliding wear resistance and to study of the effect of sliding speed, load and reinforcement (alumina and graphite) on wear properties, as well as its contact friction.

The present study addresses the dry sliding wear behaviour of Al‐Si10Mg alloy reinforced with 3, 6 and 9 wt% of alumina along with 3 wt% of graphite. Stir casting method was used to fabricate the composites. Mechanical properties such as hardness and tensile strength have been evaluated. A pin‐on‐disc wear test apparatus was used to evaluate the wear rate and coefficient of friction by varying the loads of 20, 30 and 40 N, sliding speeds of 1.5 m/s, 2.5 m/s and 3.5 m/s at a constant sliding distance of 2100 m.

Mechanical properties of hybrid metal matrix composites (HMMCs) have shown significant improvement. The wear rate and coefficient of friction for alloy and composites decreased with increase in sliding speed and increased with increase in applied load. Temperature rise during wearing process for monolithic alloy was larger than that of HMMCs and Al/9% Al₂O₃/3% Gr composite showing the minimum temperature rise.The worn surfaces of the composites were investigated using scanning electron microscope.

The paper shows that aluminium composites can improve strength and wear resistance.

HMMCs has proven to be useful in improving the dry sliding wear resistance.

The SiC reinforced Al composite is perhaps the most successful class of metal matrix composites (MMCs) produced to date. They have found widespread application for aerospace, energy, and military purposes, as well as in other industries – for example, they have been used in electronic packaging, aerospace structures, aircraft and internal combustion engine components, and a variety of recreational products. In all these applications, welding plays a vital role. Little attention has been paid to SiC reinforced aluminium matrix composites joined by gas tungsten arc (GTA) welding. The purpose of this paper is to outline the manufacturing method for producing MMCs, GTA welding of MMCs and pitting corrosion analysis of welded MMCs.

This paper focuses upon production and welding of metal matrix composites. The welded composites have been treated at elevated and cryogenic temperatures for experimental studies. Pitting corrosion analysis of welded plates was carried out as per Box Benkehn Design.

From the results, it should be noted that maximum pitting resistance was observed with MMCs containing 10% SiC treated at cryogenic temperature. Corrosion resistance of welded composites treated at elevated temperature was found to be higher than that of as‐welded and at cryogenic temperature treated composites. The pitting potential increases with increase in % SiC to certain level and decreases with further increase in % SiC. Corrosion potential of composites treated at elevated temperature is high compared to other composites. Maximum pitting resistance is observed when the welding current was kept at 175 amps for 10% addition of SiC in LM25 matrix treated at cryogenic temperature.

The paper outlines the manufacturing method for producing MMCs, GTA welding of MMCs and pitting corrosion analysis of welded MMCs. The results obtained may be helpful for the automobile and aerospace industries.

The purpose of this study is to present a comprehensive review of the fundamental concepts and terminologies pertaining to different types of aluminium metal matrix composites, their joining techniques and challenges, friction stir welding (FSW) process, post-welding characterizations and basic control theory of FSW, followed by the discussions on the research reports in these areas.

Joining of aluminium metal matrix composites (Al-MMC) poses many challenges. These materials have their demanding applications in versatile domains, and hence it is essential to understand their weldability and material characteristics. FSW is a feasible choice for joining of Al-MMC over the fusion welding because of the formation of narrow heat affected zone and minimizing the formation of intermetallic compounds at weld interface. The goal in FSW is to generate enough thermal energy by friction between the workpiece and rotating tool. Heat energy is generated by mechanical interaction because of the difference in velocity between the workpiece and rotating tool. In the present work, a detailed survey is done on the above topics and an organised conceptual context is presented. A complete discussion on significance of FSW process parameters, control schemes, parameter optimization and weld quality monitoring are presented, along with the analysis on relation between the interdependent parameters.

Results from the study present the research gaps in the FSW studies for joining of the aluminium-based metal matrix composites, and they highlight further scope of studies pertaining to this domain.

It is observed that the survey done on FSW of Al-MMCs and their control theory give an insight into the fundamental concepts pertaining to this research area to enhance interdisciplinary technology exploration.

Mechanical properties are highly sensitive to the microstructure, and these are indirectly related to solidification parameters and processing conditions. AA7075 possesses lightweight and excellent properties as structural material which can be optimized with SiCp addition and a good fabrication technique.

7000 series aluminium alloys exhibit the highest mechanical properties. They are used for high-strength structural applications such as aircraft parts and sporting goods. The desirable properties of these alloys are: low density, high stiffness, specific strength, good wear resistance and creep resistance. The focus of this work is to investigate the microstructure of composites formed by the dispersion of silicon carbide particles (SiC) into AA7075 by stir casting processes. 7075 Al alloy is reinforced with 10 and 15 wt.% SiCp of size 10–20 µm by stir casting process. The composites have been characterized by X-ray diffraction and scanning electron microscopy, differential thermal analysis and electron probe microscopic analysis.

SiCp distribution and interaction with AA7075 matrix have been studied. AA7075/10 wt.%/SiCp (10–20 µm) and AA7075/15 wt.%/SiCp (10–20 µm) composites microstructure showed excellent SiCp distribution into AA7075 matrix. In addition, no evidence of secondary chemical reactions has been observed in X-ray diffraction and electron probe microscopic analysis.

Little experimental work has been reported so far about effect of addition of 10 and 15 wt.% SiCp of size (10–20 µm) on the microstructure of 7075 Al alloy fabricated by stir casting process. The present investigation has been carried out to study the microstructure and carry out XRD, DTA and EPMA analysis of 7075 Al alloy, 10 and 15 wt.% SiCp of size (10–20 µm) composite and detect the interfacial reactions with the objective to minimize the formation of Al4C3.

In the current scenario, air pollution and soil pollution from the industries wastes are one of the major problems all over the world. Further, disposal of these wastes from industries are very costly. However, several attempts were carried out by various researchers in the past to use these wastes. One of the most common waste products is bagasse from sugar industries. These hazardous bagasse wastes lead to air and soil pollution. This study aims to recycle bagasse waste in the development of aluminium base composite as partial replacement of ceramic particles.

In the present investigation, recycled bagasse waste was used in the development of aluminium base composite as partial replacement of ceramic particles such as SiC, Al₂O₃ and B₄C. Production industries of these ceramic particles (SiC, B₄C and Al₂O₃) emit huge amount of greenhouse gases such as N₂O₃, CH₄, CO₂ and H₂O. These green house gases produce lots of environment problem. Furthermore, production of these ceramic particles is also costly. AA6061 aluminium alloy was taken as matrix material. Composite material was developed using the stir casting technique.

Microstructure results showed proper distribution of bagasse ash and MgO powder in the aluminium base metal matrix composite. It was notified from analysis that minimum corrosion loss and minimum porosity were found for Al/2.5% bagasse ash/12.5% MgO powder composite. For the same composition, hardness and thermal expansion were also observed better as compared to other selected compositions. However, density and cost of composites continuously decrease by increasing percentage of bagasse ash in development of composite.

Results showed about 11.30% improvement in tensile strength, 11.64% improvement in specific strength and 40% improvement in hardness by using bagasse ash as reinforcement with MgO powder in development of aluminium base composite.

Propagation of planar (i.e. one directional), longitudinal (i.e. uniaxial strain), steady (i.e. time‐invariant) structured shock waves within metal matrix composites (MMCs) is studied computationally. Waves of this type are typically generated during blast‐wave loading or ballistic impact and play a major role in the way blast/ballistic impact loads are introduced in, and applied to, a target structure. Hence, the knowledge of the basic physics of propagation of these waves is critical for designing structures with superior blast and impact protection capabilities. The purpose of this paper is to help advance the use of computational engineering analyses and simulations in the areas of design and application of the MMC protective structures.

To derive the overall response of the composite material to shock type loading, a dynamic‐mixture model is employed. Within this model, the known constitutive responses of the constituent materials are combined using the appropriate mixture rules. These mixture rules are of a dynamic character since they depend on the current state of the composite material and cannot be applied prior to the beginning of the analysis.

The approach is applied to a prototypical MMC consisting of an aluminum matrix and SiC particulates. Both the intermediate‐to‐strong shock regime (in which the contribution of stress deviators to the stress field can be ignored) and the weak shock regime (in which stress deviators provide a significant contribution to the stress field) are investigated. Finally, the computational results are compared with their experimental counterparts available in the open literature in order to validate the computational procedure employed.

Prediction of the spallation‐type failure in a metal‐matrix composite material (modeled using the dynamic‐mixture model) has not been done previously.

Ceramic materials and glasses have become important in modern industry as well as in the consumer environment. Heat resistant ceramics are used in the metal forming processes or as welding and brazing fixtures, etc. Ceramic materials are frequently used in industries where a wear and chemical resistance are required criteria (seals, liners, grinding wheels, machining tools, etc.). Electrical, magnetic and optical properties of ceramic materials are important in electrical and electronic industries where these materials are used as sensors and actuators, integrated circuits, piezoelectric transducers, ultrasonic devices, microwave devices, magnetic tapes, and in other applications. A significant amount of literature is available on the finite element modelling (FEM) of ceramics and glass. This paper gives a listing of these published papers and is a continuation of the author's bibliography entitled “Finite element modelling of ceramics and glass” and published in Engineering Computations, Vol. 16, 1999, pp. 510‐71 for the period 1977‐1998.

The form of the paper is a bibliography. Listed references have been retrieved from the author's database, MAKEBASE. Also Compendex has been checked. The period is 1998‐2004.

Provides a listing of 1,432 references. The following topics are included: ceramics – material and mechanical properties in general, ceramic coatings and joining problems, ceramic composites, piezoceramics, ceramic tools and machining, material processing simulations, fracture mechanics and damage, applications of ceramic/composites in engineering; glass – material and mechanical properties in general, glass fiber composites, material processing simulations, fracture mechanics and damage, and applications of glasses in engineering.

This paper makes it easy for professionals working with the numerical methods with applications to ceramics and glasses to be up‐to‐date in an effective way.

This paper aims to investigate the wear behaviors of aged metal matrix composites and of the as-cast Al-Si alloy by using a pin-on-disk wear testing machine at room temperature.

Hypoeutectic (Al-7Si) alloy reinforced with low volume fractions of SiC particles (SiC_p) and graphite (Gr) particles were prepared by the stir-casting process. It was found that the addition of 9 Wt.% of SiC_p and 3 Wt.% of Gr particles conferred a beneficial effect in reducing the wear rate of the composites.

The worn-out surfaces of the specimens were examined using scanning electron microscopy (SEM); the extensive micro cracking occurs on the surface of the Al-7Si alloy tested at lower loads. The growth of these microcracks finally led to the delamination of the base alloy surface. The reinforcements (SiCp and Gr) particles tended to reduce the extent of plastic deformation in the surface layer, thereby reducing extensively the occurrence of micro cracking in the composites.

From the results, it is revealed that the quantity of wear rate was less for aged specimens compared to the as-cast specimens. The worn-out surfaces were studied using electron dispersive spectroscopy, and wear debris was analyzed using SEM.