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1 – 10 of 544This paper aims to investigate the feasibility of adding macro-textures to triangle meshes for additive manufacturing (AM) focusing on possible time and quality issues in both…
Abstract
Purpose
This paper aims to investigate the feasibility of adding macro-textures to triangle meshes for additive manufacturing (AM) focusing on possible time and quality issues in both software processing and part fabrication.
Design/methodology/approach
A demonstrative software tool was developed to apply user-selected textures to existing meshes. The computational procedure is a three-dimensional extension of the solid texturing method used in computer graphics. The tool was tested for speed and quality of results, considering also the pre- and post-processing operations required. Some textured meshes were printed by different processes to test build speed and quality.
Findings
The tool can handle models with realistic complexity in acceptable computation times. Parts are built without difficulties or extra-costs achieving a good aesthetic yield of the texture.
Research limitations/implications
The tool cannot reproduce sample patterns but requires the development of a generation algorithm for different type of textures. Mesh processing operations may take a long time when very fine textures are added to large parts.
Practical implications
Direct texturing can help obtain parts with aesthetic or functional textures without the need for surface post-treatments, which can be especially difficult and expensive for plastic parts.
Originality/value
The proposed method improves the uniformity and consistency of textures compared to existing approaches, and can support future systematic studies on the detail resolution of AM processes.
Details
Keywords
Guilherme Duarte, Ana M.A. Neves and António Ramos Silva
The goal of this work is to create a computational finite element model to perform thermoelastic stress analysis (TSA) with the usage of a non-ideal load frequency, containing the…
Abstract
Purpose
The goal of this work is to create a computational finite element model to perform thermoelastic stress analysis (TSA) with the usage of a non-ideal load frequency, containing the effects of the material thermal properties.
Design/methodology/approach
Throughout this document, the methodology of the model is presented first, followed by the procedure and results. The last part is reserved to results, discussion and conclusions.
Findings
This work had the main goal to create a model to perform TSA with the usage of non-ideal loading frequencies, considering the materials’ thermal properties. Loading frequencies out of the ideal range were applied and the model showed capable of good results. The created model reproduced acceptably the TSA, with the desired conditions.
Originality/value
This work creates a model to perform TSA with the usage of non-ideal loading frequencies, considering the materials’ thermal properties.
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Keywords
Aidan Jungo, Mengmeng Zhang, Jan B. Vos and Arthur Rizzi
The purpose of this paper is to present the status of the on-going development of the new computerized environment for aircraft synthesis and integrated optimization methods…
Abstract
Purpose
The purpose of this paper is to present the status of the on-going development of the new computerized environment for aircraft synthesis and integrated optimization methods (CEASIOM) and to compare results of different aerodynamic tools. The concurrent design of aircraft is an extremely interdisciplinary activity incorporating simultaneous consideration of complex, tightly coupled systems, functions and requirements. The design task is to achieve an optimal integration of all components into an efficient, robust and reliable aircraft with high performance that can be manufactured with low technical and financial risks, and has an affordable life-cycle cost.
Design/methodology/approach
CEASIOM (www.ceasiom.com) is a framework that integrates discipline-specific tools like computer-aided design, mesh generation, computational fluid dynamics (CFD), stability and control analysis and structural analysis, all for the purpose of aircraft conceptual design.
Findings
A new CEASIOM version is under development within EU Project AGILE (www.agile-project.eu), by adopting the CPACS XML data-format for representation of all design data pertaining to the aircraft under development.
Research limitations/implications
Results obtained from different methods have been compared and analyzed. Some differences have been observed; however, they are mainly due to the different physical modelizations that are used by each of these methods.
Originality/value
This paper summarizes the current status of the development of the new CEASIOM software, in particular for the following modules: CPACS file visualizer and editor CPACSupdater (Matlab) Automatic unstructured (Euler) & hybrid (RANS) mesh generation by sumo Multi-fidelity CFD solvers: Digital Datcom (Empirical), Tornado (VLM), Edge-Euler & SU2-Euler, Edge-RANS & SU2-RANS Data fusion tool: aerodynamic coefficients fusion from variable fidelity CFD tools above to compile complete aero-table for flight analysis and simulation.
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Srinimalan Balakrishnan Selvakumaran and Daniel Mark Hall
The purpose of this paper is to investigate the feasibility of an end-to-end simplified and automated reconstruction pipeline for digital building assets using the design science…
Abstract
Purpose
The purpose of this paper is to investigate the feasibility of an end-to-end simplified and automated reconstruction pipeline for digital building assets using the design science research approach. Current methods to create digital assets by capturing the state of existing buildings can provide high accuracy but are time-consuming, expensive and difficult.
Design/methodology/approach
Using design science research, this research identifies the need for a crowdsourced and cloud-based approach to reconstruct digital building assets. The research then develops and tests a fully functional smartphone application prototype. The proposed end-to-end smartphone workflow begins with data capture and ends with user applications.
Findings
The resulting implementation can achieve a realistic three-dimensional (3D) model characterized by different typologies, minimal trade-off in accuracy and low processing costs. By crowdsourcing the images, the proposed approach can reduce costs for asset reconstruction by an estimated 93% compared to manual modeling and 80% compared to locally processed reconstruction algorithms.
Practical implications
The resulting implementation achieves “good enough” reconstruction of as-is 3D models with minimal tradeoffs in accuracy compared to automated approaches and 15× cost savings compared to a manual approach. Potential facility management use cases include the issue and information tracking, 3D mark-up and multi-model configurators.
Originality/value
Through user engagement, development, testing and validation, this work demonstrates the feasibility and impact of a novel crowdsourced and cloud-based approach for the reconstruction of digital building assets.
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Keywords
Shengtao Lin and Zhengcai Zhao
Complex and exquisite patterns are sculpted on the surface to beautify the parts. Due to the thin-walled nature, the blank of the part is often deformed by the forming and…
Abstract
Purpose
Complex and exquisite patterns are sculpted on the surface to beautify the parts. Due to the thin-walled nature, the blank of the part is often deformed by the forming and clamping processes, disabling the nominal numerical control (NC) sculpting programs. To address this problem, a fast adaptive sculpting method of the complex surface is proposed.
Design/methodology/approach
The geometry of the blank surface is measured using on-machine measurement (OMM). The real blank surface is reconstructed using the non-uniform rational basis spline (NURBS) method. The angle-based flattening (ABF) algorithm is used to flatten the reconstructed blank surface. The dense points are extracted from the pattern on the image using the OpenCV library. Then, the dense points are quickly located on the complex surfaces to generate the tool paths.
Findings
By flattening the reconstructed surface and creating the mapping between the contour points and the planar mesh triangular patches, the tool paths can be regenerated to keep the contour of the pattern on the deformed thin-walled surface.
Originality/value
The proposed method can adjust the tool paths according to the deformation of the thin-walled part. The consistency of sculpting patterns is improved.
Details
Keywords
Michael Leumüller, Karl Hollaus and Joachim Schöberl
This paper aims to consider a multiscale electromagnetic wave problem for a housing with a ventilation grill. Using the standard finite element method to discretise the apertures…
Abstract
Purpose
This paper aims to consider a multiscale electromagnetic wave problem for a housing with a ventilation grill. Using the standard finite element method to discretise the apertures leads to an unduly large number of unknowns. An efficient approach to simulate the multiple scales is introduced. The aim is to significantly reduce the computational costs.
Design/methodology/approach
A domain decomposition technique with upscaling is applied to cope with the different scales. The idea is to split the domain of computation into an exterior domain and multiple non-overlapping sub-domains. Each sub-domain represents a single aperture and uses the same finite element mesh. The identical mesh of the sub-domains is efficiently exploited by the hybrid discontinuous Galerkin method and a Schur complement which facilitates the transition from fine meshes in the sub-domains to a coarse mesh in the exterior domain. A coarse skeleton grid is used on the interface between the exterior domain and the individual sub-domains to avoid large dense blocks in the finite element discretisation matrix.
Findings
Applying a Schur complement to the identical discretisation of the sub-domains leads to a method that scales very well with respect to the number of apertures.
Originality/value
The error compared to the standard finite element method is negligible and the computational costs are significantly reduced.
Details
Keywords
Ahmed Berkane and Abdallah Bradji
We consider, as discretization in space, the nonconforming mesh developed in SUSHI (Scheme Using Stabilization and Hybrid Interfaces) developed in Eymard et al. (2010) for a…
Abstract
We consider, as discretization in space, the nonconforming mesh developed in SUSHI (Scheme Using Stabilization and Hybrid Interfaces) developed in Eymard et al. (2010) for a semi-linear heat equation. The time discretization is performed using a uniform mesh. We are concerned with a nonlinear scheme that has been studied in Bradji (2016) in the context of the general framework GDM (Gradient Discretization Method) (Droniou et al., 2018) which includes SUSHI. We provide sufficient conditions on the size of the spatial mesh and the time step which allow to prove a
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Ahmad Chihadeh and Michael Kaliske
This paper aims to introduce a method to couple truss finite elements to the material point method (MPM). It presents modeling reinforced material using MPM and describes how to…
Abstract
Purpose
This paper aims to introduce a method to couple truss finite elements to the material point method (MPM). It presents modeling reinforced material using MPM and describes how to consider the bond behavior between the reinforcement and the continuum.
Design/methodology/approach
The embedded approach is used for coupling reinforcement bars with continuum elements. This description is achieved by coupling continuum elements in the background mesh to the reinforcement bars, which are described using truss- finite elements. The coupling is implemented between the truss elements and the continuum elements in the background mesh through bond elements that allow for freely distributed truss elements independent of the continuum element discretization. The bond elements allow for modeling the bond behavior between the reinforcement and the continuum.
Findings
The paper introduces a novel method to include the reinforcement bars in the MPM applications. The reinforcement bars can be modeled without any constraints with a bond-slip constitutive model being considered.
Originality/value
As modeling of reinforced materials is required in a wide range of applications, a method to include the reinforcement into the MPM framework is required. The proposed approach allows for modeling reinforced material within MPM applications.
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Keywords
Abstract
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