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Article
Publication date: 15 January 2020

Meng Deng, Miao Tian, Yunyi Wang and Min Wang

The purpose of this paper is to determine the effect of flash fire exposure on the mechanical properties of single-layer thermal protective clothing.

Abstract

Purpose

The purpose of this paper is to determine the effect of flash fire exposure on the mechanical properties of single-layer thermal protective clothing.

Design/methodology/approach

The full-scale flame manikin tests were performed to simulate flash fire exposure. Two typical fire-resistant fabrics were investigated. The manikin was divided into seven body parts and the specimens meeting the requirements of tensile and tear strength standards were sampled. Fabric thickness, mass per unit area, tensile strength and tear strength were measured and analyzed.

Findings

The results revealed the significant influence of heat flux on both of tensile and tear strength. However, the regression analysis indicated the low R2 of the liner models. When the tensile and tear strength retention were reorganized based on the body parts, both of the multiple linear regression models for tensile and tear strength showed higher R2 than the one-variable linear regressions. Furthermore, the R2 of the multiple linear regression model for tear strength retention was remarkably higher than that of the tensile strength.

Practical implications

The findings suggested that greater attention should be paid to the local part of human body and more factors such as the air gap should be considered in the future thermal aging of firefighters’ clothing studies.

Originality/value

The outcomes provided useful information to evaluate the mechanical properties of thermal protective clothing and predict its service life.

Details

International Journal of Clothing Science and Technology, vol. 32 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 19 January 2024

Natthawut Daoset, Samroeng Inglam, Sujin Wanchat and Nattapon Chantarapanich

This paper aims to investigate the influence of post-curing temperature, post-curing time and gamma ray irradiation dose upon the tensile and compressive mechanical properties of…

Abstract

Purpose

This paper aims to investigate the influence of post-curing temperature, post-curing time and gamma ray irradiation dose upon the tensile and compressive mechanical properties of the medical graded vat photopolymerization parts.

Design/methodology/approach

Medical graded vat photopolymerization specimens, made from photopolymer resin, were fabricated using bottom-up vat photopolymerization machine. Tensile and compressive tests were conducted to assess the mechanical properties. The specimens were categorized into uncured and post-curing groups. Temperature post-processing and/or gamma irradiation exposure were for post-curing specimens. The post-curing parameters considered included temperature levels of 50°C, 60°C and 70°C, with 1, 2, 3 and 4 h periods. For the gamma irradiation, the exposure doses were 25, 50, 75 and 100 kGy.

Findings

Post-curing improved the mechanical properties of medical graded vat photopolymerization parts for both tensile and compressive specimens. Post-curing temperature greater than 50°C or a prolonged post-curing period of more than 1 h made insignificant changes or deterioration in mechanical properties. The optimal post-curing condition was therefore a 50°C post-curing temperature with 1 h post-curing time. Exposure to gamma ray improved the compressive mechanical properties, but deteriorated tensile mechanical properties. Higher gamma irradiation doses could decrease the mechanical properties and also make the part more brittle, especially for doses more than 25 kGy.

Originality/value

The obtained results would be beneficial to the medical device manufacturer who fabricated the invasive temporary contact personalized surgical instruments by vat photopolymerization technique. In addition, it also raised awareness in excessive gamma sterilization in the medical graded vat photopolymerization parts.

Details

Rapid Prototyping Journal, vol. 30 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 2 January 2018

Kamil Janeczek, Aneta Arazna and Krzysztof Lipiec

The aim of this paper is to present thermal and mechanical durability of conductive tracks screen-printed with silver polymer pastes on flexible magnetic sheets.

Abstract

Purpose

The aim of this paper is to present thermal and mechanical durability of conductive tracks screen-printed with silver polymer pastes on flexible magnetic sheets.

Design/methodology/approach

A test pattern that consisted of three straight lines was printed with two different silver pastes on a flexible magnetic sheet and a polyethylene naphthalate (PEN) foil for comparison. Electrical properties of these lines were examined by resistance measurements and their thickness was measured with a digital microscope on cross sections. Cyclic bending was performed to investigate mechanical properties of prepared samples as well as thermal shocks to analyse their thermal durability. Further, samples after thermal shocks underwent cyclic bending to test influence of thermal exposure on mechanical properties of the prepared samples. Changes in the test lines after the thermal and mechanical tests were assessed by resistance measurements and microscopic analysis of surface and internal structure of the test lines.

Findings

It was found that the most important factor having an impact on electrical, mechanical and thermal properties of the conductive tracks screen-printed on magnetic sheets is a type of paste used. The samples made with the paste PM-406 exhibited lower resistance because of a higher layer thickness compared to the lines printed with the paste PF-050. The PM-406 layers were revealed to be less durable to mechanical and thermal exposures. An analogical relationship was noticed for the samples made with PM-406 and PF-050 on a PEN foil after thermal shocks and cyclic bending. When magnetic sheets were used as a substrate, a bigger degree of damage was observed for the PF-050 samples, which even lost their electrical continuity after 1,000 bending cycles and thermal cycles, irrespective of their number. Some damage was also noticed in the magnetic sheet after the bending and thermal cycles.

Research limitations/implications

Further investigations are required to examine the influence of other types of thermal exposure on electrical properties of lines printed on magnetic sheets. Other types of magnetic sheets are also recommended to be investigated as substrate materials.

Practical implications

The results reported in this study can be useful among others for designers of radio frequency identification (RFID) systems, which are intended to operate in a challenging environment with strong mechanical and thermal exposures.

Originality/value

This paper contains valuable information concerning mechanical and thermal properties of conductive tracks screen-printed on magnetic sheets which can be used, i.e. for designing of reliable near field communication/high frequency (NFC/HF)-RFID tags suitable for metallic surface.

Details

Microelectronics International, vol. 35 no. 1
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 7 April 2023

Chiara Bedon and Christian Louter

Glass material is largely used for load-bearing components in buildings. For this reason, standardized calculation methods can be used in support of safe structural design in…

Abstract

Purpose

Glass material is largely used for load-bearing components in buildings. For this reason, standardized calculation methods can be used in support of safe structural design in common loading and boundary conditions. Differing from earlier literature efforts, the present study elaborates on the load-bearing capacity, failure time and fire endurance of ordinary glass elements under fire exposure and sustained mechanical loads, with evidence of major trends in terms of loading condition and cross-sectional layout. Traditional verification approaches for glass in cold conditions (i.e. stress peak check) and fire endurance of load-bearing members (i.e. deflection and deflection rate limits) are assessed based on parametric numerical simulations.

Design/methodology/approach

The mechanical performance of structural glass elements in fire still represents an open challenge for design and vulnerability assessment. Often, special fire-resisting glass solutions are used for limited practical applications only, and ordinary soda-lime silica glass prevails in design applications for load-bearing members. Moreover, conventional recommendations and testing protocols in use for load-bearing members composed of traditional constructional materials are not already addressed for glass members. This paper elaborates on the fire endurance and failure detection methods for structural glass beams that are subjected to standard ISO time–temperature for fire exposure and in-plane bending mechanical loads. Fire endurance assessment methods are discussed with the support of Finite Element (FE) numerical analyses.

Findings

Based on extended parametric FE analyses, multiple loading, geometrical and thermo-mechanical configurations are taken into account for the analysis of simple glass elements under in-plane bending setup and fire exposure. The comparative results show that – in most of cases – thermal effects due to fire exposure have major effects on the actual load-bearing capacity of these members. Moreover, the conventional stress peak verification approach needs specific elaborations, compared to traditional calculations carried out in cold conditions.

Originality/value

The presented numerical results confirm that the fire endurance analysis of ordinary structural glass elements is a rather complex issue, due to combination of multiple aspects and influencing parameters. Besides, FE simulations can provide useful support for a local and global analysis of major degradation and damage phenomena, and thus support the definition of simple and realistic verification procedures for fire exposed glass members.

Article
Publication date: 18 October 2018

Tao Peng, Shuangmei Xu, Hong Zhang and Yi Zhu

Many process parameters in selective laser melting (SLM) can be configured to optimize build time, which directly relates to energy consumption, and to achieve acceptable part…

Abstract

Purpose

Many process parameters in selective laser melting (SLM) can be configured to optimize build time, which directly relates to energy consumption, and to achieve acceptable part quality. This study aims to investigate whether energy can be effectively reduced with acceptable mechanical properties. The influence of exposure time is primarily focused to correlate energy consumption to mechanical properties.

Design/methodology/approach

Through single-factor design and experiment result analysis, three levels of exposure time were examined in fabricating two sets of sample parts, for energy analysis and mechanical property tests. Manufacturing power profile was measured online, and four mechanical properties, tensile, flexural, torsional strengths and part density, were investigated. A graphical growth rate tendency (GRT) plot is proposed to jointly analyze multiple variables.

Findings

Energy consumption increases in fabricating a same part with the increase of exposure time in the tested range, but exposure time was found to influence build power rather than build time in the given SLM system. Mechanical properties do not increase linearly, and grow at different rates. It is found that within the tested range, increased energy consumption brought to a small improvement of part density, but a notable improvement of tensile strength and maximum torque.

Practical implications

Producing quality SLM parts can be energy-effective through quantitative study. The proposed GRT plot is an intuitive visual aid to compare the growth rates of different variables, which offers more information to additive manufacturing practitioners.

Originality/value

In this research, energy consumption and mechanical property are jointly analyzed for the first time to advance the knowledge of energy-effective SLM fabrication. This helps additive manufacturing technology to be truly energy-efficient and environmental-friendly.

Details

Rapid Prototyping Journal, vol. 24 no. 9
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 February 2016

Spiros Pantelakis, Dorothea Setsika, Apostolos Chamos and Anna Zervaki

The purpose of this paper is to quantify the corrosion damage evolution that has occurred on the aircraft aluminum alloy 2024 after the exposure to Exfoliation Corrosion Test…

Abstract

Purpose

The purpose of this paper is to quantify the corrosion damage evolution that has occurred on the aircraft aluminum alloy 2024 after the exposure to Exfoliation Corrosion Test (EXCO) solution. Moreover, the effect of the evolving corrosion damage on the materials mechanical properties has been assessed. The relevance of the corrosion damage induced by the exposure to the laboratory EXCO for linking it to the damage developed after the exposure of the material on several outdoor corrosive environments or in service is discussed.

Design/methodology/approach

To induce corrosion damage the EXCO has been used. For the quantification of corrosion damage the metallographic features considered have been pit depth, diameter, pitting density and pit shape. The effect of the evolving corrosion damage on the materials mechanical properties has been assessed by means of tensile tests on pre corroded specimens.

Findings

The results have shown that corrosion damage starts from pitting and evolves to exfoliation, after the development of intergranular corrosion. This evolution is expressed by the increase of the depth of attack, as well as through the significant growth of the diameter of the damaged areas. The results of the tensile tests performed on pre corroded material made an appreciable decrease of the materials tensile properties evident. The decrease of the tensile ductility may become dramatic and increases on severity with increasing corrosion exposure time. SEM fractography revealed a quasi-cleavage zone beneath the depth of corrosion attack.

Originality/value

The results underline the impact of corrosion damage on the mechanical behavior of the aluminum alloy 2024 T3 and demonstrate the need for further investigation of the corrosion effect on the structural integrity of the material. This work provides an experimental database concerning the quantification of corrosion damage evolution and the loss of material properties due to corrosion.

Details

International Journal of Structural Integrity, vol. 7 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 30 July 2021

  Supriyono, Tzu-Chia Chen, Lis M. Yapanto, Zagir Azgarovich Latipov, Angelina Olegovna Zekiy, Lyubov A. Melnikova, Lakshmi Thangavelu, A. Surendar, Nikolay I. Repnikov and Zeinab Arzehgar

In this paper, a lifetime estimation model for the solder joint is proposed which is capable of considering both severe and running mechanical shocks which is the real case in…

Abstract

Purpose

In this paper, a lifetime estimation model for the solder joint is proposed which is capable of considering both severe and running mechanical shocks which is the real case in electric converters in the automotive and aerospace applications. This paper aims to asses the reliability of the solder joint under mixed exposure of mechanical loads.

Design/methodology/approach

Mechanical failure process may put at risk the perfect performance of any kinds of electronic systems regardless of the applications they are prepared for. Observation of solder joint health in an electronic assembly under simultaneous exposure of severe and running shocks is an open problem. Three commonly used soldering compositions are considered while the electronic assembly is exposed to three well-known driving cycles.

Findings

The results show that the best performance is achieved using SAC405 soldering alloy in comparison with Sn63Pb37 and SAC387 solder alloy. Consideration of mixed exposure to the mechanical loads leads to much more accurate lifetime estimation of the solder joint in the electronic assemblies.

Originality/value

The originality of the paper is confirmed.

Details

Soldering & Surface Mount Technology, vol. 34 no. 1
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 28 February 2019

Hala Mohamed Elkady, Ahmed M. Yasien, Mohamed S. Elfeky and Mohamed E. Serag

This paper aims to inspect the effect of indirect elevated temperature on the mechanical performance of nano silica concrete (NSC). The effect on both compressive and bond…

Abstract

Purpose

This paper aims to inspect the effect of indirect elevated temperature on the mechanical performance of nano silica concrete (NSC). The effect on both compressive and bond strengths is studied. Pre- and post-exposure to elevated temperature ranges of 200 to 600°C is examined. A range covered by three percentages of 1.5, 3 and 4.5 per cent nano silica (NS) in concrete mixes is tested.

Design/methodology/approach

Pre-exposure mechanical tests (normal conditions – room temperature), using 3 per cent NS in the concrete mix, led to the highest increase in both compressive and bond strengths (43 per cent and 38.5 per cent, respectively), compared to the control mix without NS (based on 28-day results). It is worth noticing that adding NS to the concrete mixes does not have a significant effect on improving early-age strength. Besides, permeability tests are performed on NSC with different NS ratios. NS improved the concrete permeability for all tested percentages of NS. The maximum reduction is accompanied by the maximum percentage used (4.5 per cent NS in the NSC mix), reducing permeability to half the value of the concrete mix without NS. As for post-exposure to elevated-temperature mechanical tests, NSC with 1.5 per cent NS exhibited the lowest loss in strength owing to indirect heat exposure of 600°C; the residual compressive and bond strengths are 73 per cent and 35 per cent, respectively.

Findings

The dispersion technique of NS has a key role in NSC-distinguished mechanical performance with NSC having lower NS percentages. NS significantly improved bond strength. NS has a remarkable effect on elevated temperature endurance. The bond strength of NSC exposed to elevated temperatures suffered faster deterioration than compressive strength of the exposed NSC.

Research limitations/implications

A special scale factor needs to be investigated for the NSC.

Originality/value

Although a lot of effort is placed in evaluating the benefits of using nano materials in structural concrete, this paper presents one of the first outcomes of the thermal effects on concrete mixes with NS as a partial cement replacement.

Details

Journal of Structural Fire Engineering, vol. 10 no. 1
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 6 July 2010

G. Mishra, S.R. Mohapatra, P.R. Behera, B. Dash, U.K. Mohanty and B.C. Ray

The main objective of this experimental investigation is to assess the effect of thermal and cryogenic treatment on hygrothermally conditioned glass fibre reinforced epoxy matrix…

Abstract

Purpose

The main objective of this experimental investigation is to assess the effect of thermal and cryogenic treatment on hygrothermally conditioned glass fibre reinforced epoxy matrix composites, and the impact on its mechanical properties with change in percentage of individual constituents of the laminates.

Design/methodology/approach

The present investigation is an attempt at evaluating the performance of the laminates subjected to different thermal and cryogenic treatments for varying time with prior hygrothermal treatment. The variability of hygrothermal exposure is in the range of 4‐64 h. Glass fibre reinforced plastics laminates with different weight fractions 0.50‐0.60 of fibre reenforcements were used. The ILSS, which is a matrix dominated was studied by three‐point bend test using INSTRON 1195 material testing machine.

Findings

The post‐hygrothermal treatments (both thermal and cryogenic exposures) resulted in an increase in the rate of desorption of moisture. It is noted that the hygrothermal treatment prior to the exposure to thermal or cryogenic conditioning is the major attribute to the variations in the ILSS values. The extent of demoisturisation of the hygrothermally conditioned composites due to a thermal or a cryogenic exposure is observed to be inversely related to its ILSS, independent of the fibre‐weight fractions. Also the ILSS is inversely related to the fibre‐weight fraction irrespective of the post‐hydrothermal treatment.

Originality/value

The reported data are based on experimental investigations.

Details

Aircraft Engineering and Aerospace Technology, vol. 82 no. 4
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 24 August 2021

Sunthorn Chaitat, Nattapon Chantarapanich and Sujin Wanchat

This paper aims to investigate effect of infill density, fabricated built orientation and dose of gamma radiation to mechanical tensile and compressive properties of polylactic…

Abstract

Purpose

This paper aims to investigate effect of infill density, fabricated built orientation and dose of gamma radiation to mechanical tensile and compressive properties of polylactic acid (PLA) part fabricated by fused deposit modelling (FDM) technique for medical applications.

Design/methodology/approach

PLA specimens for tensile and compressive tests were fabricated using FDM machine. The specimens geometry and test method were referred to ASTM D638 and ASTM D695, respectively. Three orientations under consideration were flat, edge and upright, whereas the infill density ranged from 0 to 100%. The gamma radiation dose used to expose to specimens was 25 kGy. The collected data included stress and strain, which was used to find mechanical properties, i.e. yield strength, ultimate tensile strength (UTS), fracture strength, elongation at yield, elongation at UTS and elongation at break. The t-test was used to access the difference in mechanical properties.

Findings

Compressive mechanical properties is greater than tensile mechanical properties. Increasing number of layer parallel to loading direction and infill density, it enhances the material property. Upright presents the lowest mechanical property in tensile test, but greatest in compressive test. Upright orientation should not be used for part subjecting to tensile load. FDM is more proper for part subjecting to compressive load. FDM part requires undergoing gamma ray for sterilisation, the infill density no less than 70 and 60% should be selected for part subjecting to tensile and compressive load, respectively.

Originality/value

This study investigated all mechanical properties in both tension and compression as well as exposure to gamma radiation. The results can be applied in selection of FDM parameters for medical device manufacturing.

Details

Rapid Prototyping Journal, vol. 28 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

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