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Inadequate measurement capability can place a heavy burden of implicit costs on manufacturers – even drive them out of business. It can have serious consequences for stakeholders in industry, commerce or science. High‐technology manufacturing must ensure a high level of precision in measurements, often to as much as a millionth of an inch. In seeking such high levels of precision, measurement laboratories often use traceability as a key precision criterion. Two comprehensive sets of measurements made over time by high‐precision laboratories on gauge blocks are used to explore the scope of traceability in ensuring high‐precision measurements. Significant differences were found between the high‐precision primary laboratories traceable to the National Institute of Standards and Technology in the USA. Explores general implications of such between‐laboratory differences and makes recommendations for secondary laboratories and stakeholders in dimensional metrology seeking to ensure a high level of precision in their measurements.

The aim of this study is to determine the variation of the different oil analysis instruments in terms of standard deviation and CV‐values, when measuring samples of fully formulated hydraulic and gear oils taken from working systems.

In this investigation, two different spectrometric techniques, inductively coupled plasma‐optical emission spectrometers (ICP‐OES) and rotating disk electrode‐optical emission spectrometers (RDE‐OES), have been studied to determine the instruments' precision of measurement and ability to measure the absolute level of contamination. The study was based on a series of measurements using artificial contamination mixed with oil.

The ICP has better precision of measurement of the two instruments, but cannot predict the absolute values of contamination when oil samples are only treated by organic solvent dilution if the samples include large or dense particles. It is therefore not too good, with the sample pre‐treatment method used, at detecting wear processes that produce dense/large particles, such as pitting failure. For instance, microwave‐assisted acid digestion could be used for sample pre‐treating to obtain accurate results in that case. It should, however, be able to detect wear mechanisms that produce small particles such as abrasive wear in any case. The ICP has a repeatability value of r=3 percent and a reproducibility value of R=12 percent for contamination levels of between 50 and 400 ppm and r=0.6  and R=2 ppm, respectively, at values below 50 ppm. The RDE cannot predict the absolute value of contamination if this includes large or dense particles if proper sample pre‐treatment is not used. It is therefore not good at detecting wear mechanisms that produces dense/large particles (if the oil samples are not pre‐treated properly) such as pitting but should be able to detect abrasive wear and similar processes that produce small particles in any case. The RDE's precision of measurement is not as good as the ICP, with a reproducibility variation of R=r=25 percent for contamination levels between 20 and 500 ppm and R=r=6 ppm for contamination level below 20 ppm.

Only the effects from lubricating oils are studied.

This study will significantly increase the industrial knowledge concerning measurement precision in particle contamination measurement systems.

No similar study is found.

A major problem encountered by high‐tech management is that of managing the precision of product components and their assembly. For dimensional metrology, management’s ultimate tool for technologically assuring measurement precision to the microinch, and the product reliability depending on this precision, is the use of gauge blocks for calibration. Using three comprehensive sets of data from high precision primary laboratories in the US and from the National Institute of Standards and Technology (NIST), not only explores, but also provides insights on, how reliable a calibration standard are gauge blocks. The results show that individual blocks do expand or contract over time. The true value of blocks was found to differ significantly from their specified nominal values. There was strong evidence that some blocks are in fact manufactured much above or below their nominal specification. Also a significantly higher range was displayed in measurements on larger blocks.

Psychometric analyses of self-administered questionnaire data tend to focus on items and instruments as a whole. The purpose of this paper is to investigate the functioning of the response scale and its impact on measurement precision. In terms of the response scale direction, existing evidence is mixed and inconclusive.

Three experiments are conducted to examine the functioning of response scales of different direction, ranging from agree to disagree versus from disagree to agree. The response scale direction effect is exemplified by two different latent constructs by applying the Rasch model for measurement.

The agree-to-disagree format generally performs better than the disagree-to-agree variant with spatial proximity between the statement and the agree-pole of the scale appearing to drive the effect. The difference is essentially related to the unit of measurement.

A careful investigation of the functioning of the response scale should be part of every psychometric assessment. The framework of Rasch measurement theory offers unique opportunities in this regard.

Besides content, validity and reliability, academics and practitioners utilising published measurement instruments are advised to consider any evidence on the response scale functioning that is available.

The study exemplifies the application of the Rasch model to assess measurement precision as a function of the design of the response scale. The methodology raises the awareness for the unit of measurement, which typically remains hidden.

The purpose of this paper is to provide a comprehensive review of a non-contact full-field optical measurement technique known as digital image correlation (DIC).

The approach of this review paper is to introduce the research pertaining to DIC. It comprehensively covers crucial facets including its principles, historical development, core challenges, current research status and practical applications. Additionally, it delves into unresolved issues and outlines future research objectives.

The findings of this review encompass essential aspects of DIC, including core issues like the subpixel registration algorithm, camera calibration, measurement of surface deformation in 3D complex structures and applications in ultra-high-temperature settings. Additionally, the review presents the prevailing strategies for addressing these challenges, the most recent advancements in DIC applications across quasi-static, dynamic, ultra-high-temperature, large-scale and micro-scale engineering domains, along with key directions for future research endeavors.

This review holds a substantial value as it furnishes a comprehensive and in-depth introduction to DIC, while also spotlighting its prospective applications.

Describes research designed to examine the effects of subject positioning on the accuracy of body scan data. A body measurement system developed by the Textile Clothing Technology Corporation was used to acquire two scans from each of 72 subjects. The subjects were instructed to continue to breathe normally and stand with their feet shoulder‐width apart. The two scans were compared and statistical analysis was performed to determine the precision of the results and whether this lack of standardization affected the data. Physical measurements were also obtained from each subject and served as a basis for comparison to the scanned measurements. Since physical measurements are the current accepted “true value”, these measurements determined the level of accuracy of scanned data. Three separate scans of 72 different subjects were taken at various levels of breathing and at various foot positions to determine the effect of the variables. This study certainly indicates that respiration and foot placement has a significant effect on body scan data. It was established that the scan data rendered by the software does have precision, but lacks accuracy when compared against physical measurements. This may be owing to the inaccuracies of the physical measurement process or to differences in measurement location between the anthropometrist and the 3D measurement extraction software. Information detailing the level of accuracy and precision that can be obtained with scanning software and how respiration and subject positioning can affect the data are included.

The aim of this study is to determine the variation of the different oil analysis instruments in terms of standard deviation and CV‐values, when measuring samples of fully formulated hydraulic and gear oils taken from working systems.

In this investigation two different spectrometric techniques, ICP‐OES and RDE‐OES, have been studied to determine the instruments' precision of measurement and ability to measure the absolute level of contamination.

The ICP has better precision of measurement of the two instruments, but cannot predict the absolute values of contamination when oil samples are only treated by organic solvent dilution if the samples include large or dense particles. It is therefore not too good, with the sample pre‐treatment method used, at detecting wear processes that produce dense/large particles, such as pitting failure. For instance, microwave‐assisted acid digestion could be used for sample pre‐treating to obtain accurate results in that case. It should, however, be able to detect wear mechanisms that produce small particles such as abrasive wear in any case: the ICP has a repeatability value of r=3 per cent and a reproducibility value of R=12 per cent for contamination levels of between 50‐400 PPM and r=0.6 PPM and R=2 PPM, respectively, at values below 50 PPM; the RDE cannot predict the absolute value of contamination if this includes large or dense particles if proper sample pre‐treatment is not used. It is therefore not good at detecting wear mechanisms that produce dense/large particles (if the oil samples are not pre‐treated properly) such as pitting but should be able to detect abrasive wear and similar processes that produce small particles in any case; the RDE's precision of measurement is not as good as the ICP, with a reproducibility variation of R=r=25 per cent for contamination levels between 20‐500 PPM and R=r=6 PPM for contamination level below 20 PPM.

Measuring only on fully formulated oils from hydraulic and gear systems.

The study will be of significant support regarding industrial interpretation of measurement results from the most common oil particle measurement methods.

No other similar studies are known.

Although a laser profile sensor (LPS) can be used to measure dimensions, the “shadow region” generally degrades the accuracy and precision of width measurements. The accuracy and precision of such measurements should be improved.

In this paper, the authors propose herein a technique that combines high dynamic range (HDR) imaging with logistic fitting. First, a HDR image is composed of several images acquired with different exposure times, which augments the grayscale of the object profile and significantly reduces overexposure. Next, the profile is fit to a logistic function, which provides accurate and precise edge coordinates. Finally, given the edge coordinates, the object width is calculated.

To verify the stability of this logistic algorithm, the authors simulate different noise conditions and different degrees of incomplete edge data. In addition, the progressiveness of the algorithm is demonstrated by comparing the results with those of other algorithms and with the height measurement. Furthermore, the suitability of the system is verified experimentally.

Because of the limitation of the condition of laboratory, in the experimental section, this paper cannot represent perfectly the industrial situation. It makes this section limited in demonstration.

In this paper, the results show that the measurement accuracy and precision of the width is improved and exceeds that of the height measurement. The proposed HDR imaging method with logistic fitting may be applied to LPS width measurements, which should significantly aid the development of LPSs.

This paper aims to improve calibration and force measurement accuracy of multi-sensors’ piezoelectric dynamometer used in thrust measurement of rocket/air vehicle engine.

This paper presents a mapping solution method of sensors’ outputs based on the Kirchhoff thin plate theory, builds force-deformation differential equations with specific boundary conditions, uses finite difference (FD) method to solve the equations and analyzes outputs in offset loading forces in four-sensor square layout in main direction. The resultant force deviations calculated by the Kirchhoff theory are optimized with sequence quadratic program (SQP) method, and a calibration method of multiple loading points (MLP) based on the Kirchhoff theory is presented. Experiments of static calibration and verification are complemented to contrast the novel and single loading point (SLP) calibration method.

Experiments of static calibration and its verification show that at a loading force of 5,000N, the average resultant force deviations with MLP is 17.87N (0.35% FS) compared with single loading point method 26.45N (0.53% FS), improving calibration and measurement precision.

A novel calibration method with MLP is presented. Force distributions of multiple sensors of main direction in piezoelectric dynamometer with offset loading force are solved with the Kirchhoff theory. The resultant force deviations calculated by Kirchhoff theory are optimized with the SQP method.

In the context of fixed-wing aircraft wing assembly, there is a need for a rapid and precise measurement technique to determine the center distance between two double-hole components. This paper aims to propose an optical-based spatial point distance measurement technique using the spatial triangulation method. The purpose of this paper is to design a specialized measurement system, specifically a spherically mounted retroreflector nest (SMR nest), equipped with two laser displacement sensors and a rotary encoder as the core to achieve accurate distance measurements between the double holes.

To develop an efficient and accurate measurement system, the paper uses a combination of laser displacement sensors and a rotary encoder within the SMR nest. The system is designed, implemented and tested to meet the requirements of precise distance measurement. Software and hardware components have been developed and integrated for validation.

The optical-based distance measurement system achieves high precision at 0.04 mm and repeatability at 0.02 mm within a range of 412.084 mm to 1,590.591 mm. These results validate its suitability for efficient assembly processes, eliminating repetitive errors in aircraft wing assembly.

This paper proposes an optical-based spatial point distance measurement technique, as well as a unique design of a SMR nest and the introduction of two novel calibration techniques, all of which are validated by the developed software and hardware platform.