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1 – 5 of 5Yongxin Zhou, Qian Li, Zhiguo Xing, Renze Zhou, Zhenhua Huang, Yanfei Huang and Weiling Guo
This paper aims to investigate the effect of aluminum addition on the microstructure and mechanical properties of Mg-8Gd-4Y-1Zn alloy.
Abstract
Purpose
This paper aims to investigate the effect of aluminum addition on the microstructure and mechanical properties of Mg-8Gd-4Y-1Zn alloy.
Design/methodology/approach
Mg-8Gd-4Y-1Zn-xAl (x = 0, 0.5, 1.0, 1.5, 2.0 Wt.%) alloys were prepared by the conventional gravity casting technology, and then microstructures, phase composition and mechanical properties were investigated by material characterization method, systematically.
Findings
Results show that the as-cast microstructure of Mg-8Gd-4Y-1Zn alloy mainly consists of a-Mg matrix as well as Mg12REZn (18 R LPSO structure), and island-like Mg3(RE, Zn) phase is distributed at the grain boundary. The addition of a small amount of Al (0.5 Wt.%) can decrease the content of island-like Mg3(RE, Zn) phase, but significantly increase the content of long-period stacking ordered (LPSO) structure, resulting in the improvement of both tensile strength and elongation of Mg-8Gd-4Y-1Zn alloy. However, the addition of excessive Al will consume Re element and decrease the amount of LPSO structure, leading to the decrease of tensile properties. When the content of Al is 0.5 Wt.%, the tensile strength and elongation are 225 MPa and 9.0% of Mg-8Gd-4Y-1Zn alloy, which are 14% and 29% higher than that of Mg-8Gd-4Y-1Zn alloy, respectively.
Originality/value
Adding aluminum to Mg-8Gd-4Y-1Zn alloy strengthens its mechanical properties. And the effect of Al content on the alloy strengthening. The formation mechanism of LPSO structure with different aluminum content was revealed.
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Seyed Mohammad Hossein Mousavian, Seyed Hadi Tabaian and Mohammadhassan Badihehaghdam
The effect of zirconium, zinc, calcium and rare earth group as the alloying elements on mechanical properties and corrosion behavior of magnesium alloys was investigated in the…
Abstract
Purpose
The effect of zirconium, zinc, calcium and rare earth group as the alloying elements on mechanical properties and corrosion behavior of magnesium alloys was investigated in the simulated body fluid.
Design/methodology/approach
Pure magnesium and the alloying elements were melted and zirconium was finally added to obtain different alloys. The castings were annealed and some samples were aged heat treated. X-ray fluorescence was used for the elemental analysis and LSV was used for electrochemical corrosion evaluations.
Findings
Results showed that corrosion resistance decreases with increasing zirconium content. The lowest corrosion rate was obtained for the samples containing 0.3% and 0.45% of Zr from annealed and aging heat-treated samples, respectively. Yield stress enhances with increasing the zirconium content and degrades by the aging heat treatment.
Originality/value
These alloys were studied for the first time. Effect of casting without using protective flux and vacuum furnaces. Effect of annealing at 440°C for 2 h and artificial aging at 200°C for 16 h. Alloy’s electrochemical behavior on the body’s simulation environment has been investigated. Improvement of mechanical properties after annealing heat treatment by high zirconium percentage.
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Suhail Ahmed Manroo, Noor Zaman Khan, Babar Ahmad and Vinayak Malik
Altering the microstructure and developing the surface metal matrix composites (MMCs) in a solid-state by friction stir processing (FSP) has been on trend for the past decade. The…
Abstract
Purpose
Altering the microstructure and developing the surface metal matrix composites (MMCs) in a solid-state by friction stir processing (FSP) has been on trend for the past decade. The microstructural modification increases the material properties, which are structure sensitive. The microstructural evolution is highly influenced by the selection of process parameters in FSP. In this study, the effect of process parameters on the microstructure evolution and microhardness of the fabrication of surface MMCs of newly commercialized Mg-ZE41 alloy by the incorporation of different reinforcement particles such as ZrO2, CeO2 and Al2O3 is investigated.
Design/methodology/approach
By making use of Taguchi’s design of experimentation, which recognizes the crucial factors and ascertain their effect on the properties of the material, the optimization of process parameters for this study was done using MATLAB-14 software. The parameters were adopted along with the levels throughout the FSP for the fabrication of different surface MMCs. For each reinforcement particle, two factors at three levels each had L9 factorial design were used to analyse the effect of these factors on the processing result (microstructure, grain refinement and hardness). The two different factors used in this study are tool rotational speed (TRS) and tool traverse speed (TTS) as a part of the full factorial design matrix for different surface MMCs.
Findings
Among all combinations, TRS of 1500 rpm and TTS of 20 mm/min. for ZE41-ZrO2 MMCs and ZE41-CeO2 MMCs were observed as optimum to produce defect-free processed zone along with the high level of grain refinement and hardness, whereas for ZE41-Al2O3 the same was obtained at 1500 rpm TRS and 10 mm/min TTS.
Originality/value
In this paper, the role of process parameters in the development of surface MMCs on newly commercialized Mg-ZE41 alloy by FSP is investigated. The effect of TRS and TTS on microstructure evolution, grain refinement and microhardness is analysed. Hence, in this study, the optimum parameters for the fabrication of surface MMCs of Mg-ZE41 alloy have thus been established.
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Seyed Mohammad Hossein Mousavian and Seyed Hadi Tabaian
The purpose of this study was to investigate the effect of electrolyte compounds on the anodizing process. Magnesium and its alloys have low corrosion resistance. Anodizing…
Abstract
Purpose
The purpose of this study was to investigate the effect of electrolyte compounds on the anodizing process. Magnesium and its alloys have low corrosion resistance. Anodizing operation is performed to increase the corrosion resistance of magnesium. Anodizing solution compounds have a great effect on the oxide coating formed on the substrate. The effect of anodizing electrolyte composition on the corrosion behavior of magnesium was investigated in the simulated body fluid.
Design/methodology/approach
Three pure magnesium samples were anodized separately at 15 min, a constant voltage of 9 volts and room temperature. Three different solutions were used, which are the anodizing solution by the Harry A. Evangelides (HAE) method, the sodium hydroxide solution and the anodizing solution of the HAE method without potassium permanganate. Field emission scanning electron microscope (FE-SEM) was used to examine the surface of the anodized oxide layer and electrochemical impedance spectroscopy (EIS) was used for electrochemical corrosion evaluations.
Findings
The results of corrosion tests showed that the sample anodized in the solution without potassium permanganate has had the highest corrosion resistance. Also, microscopic images showed that the surface of the oxide layer of this sample had a uniform structure and is somewhat smooth. It seems that in the anodizing process by HAE method at 9 volts and for 15 min, the absence of potassium permanganate improves the corrosion resistance of magnesium. Also, anodizing in HAE solution gives more positive results than anodizing in sodium hydroxide solution.
Originality/value
The solution without potassium permanganate was studied for the first time and also the effect of these three anodizing electrolytes was compared together for the first time. Effect of anodizing at 15 min and constant voltage of 9 volts. Sample’s electrochemical behavior in the body's simulation environment has been investigated. Improvement of electrochemical properties in the solution of the HAE method without potassium permanganate.
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Yuanjie Zhi, Dongmei Fu, Tao Yang, Dawei Zhang, Xiaogang Li and Zibo Pei
This study aims to achieve long-term prediction on a specific monotonic data series of atmospheric corrosion rate vs time.
Abstract
Purpose
This study aims to achieve long-term prediction on a specific monotonic data series of atmospheric corrosion rate vs time.
Design/methodology/approach
This paper presents a new method, used to the collected corrosion data of carbon steel provided by the China Gateway to Corrosion and Protection, that combines non-linear gray Bernoulli model (NGBM(1,1) with genetic algorithm to attain the purpose of this study.
Findings
Results of the experiments showed that the present study’s method is more accurate than other algorithms. In particular, the mean absolute percentage error (MAPE) and the root mean square error (RMSE) of the proposed method in data sets are 9.15 per cent and 1.23 µm/a, respectively. Furthermore, this study illustrates that model parameter can be used to evaluate the similarity of curve tendency between two carbon steel data sets.
Originality/value
Corrosion data are part of a typical small-sample data set, and these also belong to a gray system because corrosion has a clear outcome and an uncertainly occurrence mechanism. In this work, a new gray forecast model was proposed to achieve the goal of long-term prediction of carbon steel in China.
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