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The purpose of this paper is to provide a new approach for detecting the small sustained process shifts in multistage systems with correlated multiple quality characteristics.

The authors propose a new multivariate linear regression model for a multistage manufacturing system with multivariate quality characteristics in which both the auto-correlated process outputs and the correlations occurring between neighboring stages are considered. Then, the multistage multivariate residual control charts are constructed to monitor the overall process quality of multistage systems with multiple quality characteristics. Moreover, an overall run length concept is adopted to evaluate the performances of the authors’ proposed control charts.

In the numerical example with cascade data, the authors show that the detecting abilities of the proposed multistage residual MEWMA and MCUSUM control charts outperform those of Phase II MEWMA and MCUSUM control charts. It further demonstrates the usefulness of the authors’ proposed control charts in the Phase II monitoring.

The research results of this paper can be applied to any multistage manufacturing or service system with multivariate quality characteristics. This new approach provides quality practitioners a better decision making tool for detecting the small sustained process shifts in multistage systems.

Once the multistage multivariate residual control charts are constructed, one can employ them in monitoring and controlling the process quality of multistage systems with multiple characteristics. This approach can lead to the direction of continuous improvement for any product or service within a company.

The purpose of this paper is to make economic comparison of the proposed X¯ chart with the economic and economic‐statistical design of a multivariate exponentially weighted moving average (MEWMA) control chart proposed by Linderman and Love, using Lorenzen‐Vance cost model.

The economic design of proposed X¯ chart, using Lorenzen‐Vance cost model, is discussed in the paper. It is observed that sampling interval (h) and expected cost/hour (C) depend on various parameters of the chart, used in this model. When there is any change in any parameter of the chart, obviously both sampling interval and expected cost will be different. So it is suggested that one should use Lorenzen and Vance cost model (equation 1) to compute sampling interval and expected cost/hour for the proposed X¯ chart.

The economic design of the proposed X¯ chart has been compared with the economic and economic‐statistical design of the multivariate exponentially weighted moving average (MEWMA) control chart proposed by Linderman and Love. It is found that the proposed X¯ chart performs better than MEWMA chart proposed by Linderman and Love for sample sizes of 7, 9 and 10 for first set of parameters. The proposed X¯ chart also shows lower expected cost/hour than the MEWMA chart for sample size of 2 and 3 and for shifts of 2 and 3 for the second set of parameters.

A lot of effort has been made to develop the proposed X¯ chart for monitoring the process mean. Although optimal sampling intervals are calculated only for two sets of parameters for shifts in the process average of 1, 2 and 3, it can be computed for any set of parameters using the Lorenzen‐Vance cost model.

The research findings could be applied to various manufacturing and service industries, as it is more effective than the Shewhart and EWMA charts.

Three functions are identified and integrated into one unique control scheme for multivariate quality control. The control scheme will identify any out‐of‐control samples, select the subset of variables that are out of control, and diagnose the out‐of‐control variables. New control variable selection algorithm and diagnosis methods are proposed and a framework for the control scheme is developed based on simulation results.

Multivariate Exponentially Weighted Moving Average (MEWMA) chart is a control chart under multivariate process based on the idea of EWMA that rapidly detects small dispersion with a trend. the MEWMA chart was first time discussed by Woodall. However, in his study the correlativity among the multivariate was not considered for the selection of the constant of the diagonal matrix (the smooth parameter λ). In this paper, the EWMA chart with a generalized smooth parameter matrix has been discussed which is believed to have a better fitness for practical production processes than Woodall’s approach.

The purpose of this paper is to propose two control charts to monitor multi-attribute processes and then a maximum likelihood estimator for the change point of the parameter vector (process fraction non-conforming) of multivariate binomial processes.

The performance of the proposed estimator is evaluated for both control charts using some simulation experiments. At the end, the applicability of the proposed method is illustrated using a real case.

The proposed estimator provides accurate and useful estimation of the change point for almost all of the shift magnitudes, regardless of the process dimension. Moreover, based on the results obtained the estimator is robust with regard to different correlation values.

To the best of authors’ knowledge, there are no work available in the literature to estimate the change-point of multivariate binomial processes.

Different real cases indicate that the quality of a process is better monitored by a functional relationship rather than the traditional statistical process control (SPC) methods. This approach is referred to as profile monitoring. A serious objective in profile monitoring is the sensitivity of a model to very small changes of the process. The rapid progress of the precision manufacturing also indicates the importance of identifying very small shift types of a process/product profile curve. This sensitivity allows one to identify the fault of a process sooner compared to the case of lack of the capability.

This paper proposed a new method to monitor very small shift types of a polynomial profile for phase II of the SPC. The proposed method was named as MGWMA-PF. The performance capability of the proposed approach was evaluated through several numerical examples. A real case study was also used to investigate the capability of the proposed model.

The results addressed that the proposed method was capable of detecting very small shift types effectively. The numerical report based on the average run length (ARL) term revealed the more sensitivity of the proposed model compared to other existing methods of the literature.

This paper proposes a new method to monitor very small shift types of a polynomial profile for phase II of the SPC. The proposed method provides detecting a very small change manifested itself to the process.

The purpose of this paper is to build a monitoring scheme in order to detect and subsequently eliminate abnormal behavior of the concerned casting process so as to produce worm wheels with good quality characteristics.

In this a study, a process monitoring strategy has been devised for a centrifugal casting process using data-based multivariate statistical technique, namely, partial least squares regression (PLSR).

Based on a case study, the PLSR model constructed for this study seems to mimic the actual process quite well which is evident from the various performance criteria (predicted and analysis of variance results).

The practical implication of the study involves development of a software application with a back-end database which would be interfaced with a computer program based on PLSR algorithm for estimation of model parameters and the control limit for the monitoring chart. It would help in easy and real-time detection of faults.

This study concerns the application of a PLSR-based monitoring strategy to a centrifugal casting process engaged in the production of worm wheel.

The purpose of this paper is to suggest better methods for monitoring the diagnostic and treatment services for providers of public health and the management of public health services. In particular, the authors examine the construction and use of industrial quality control methods as applied to the public providers, in both the prevention and cure for infectious diseases and the quality of public health care providers in such applications including water quality standards, sewage many others. The authors suggest implementing modern multivariate applications of quality control techniques and/or better methods for univariate quality control common in industrial applications in the public health sector to both control and continuously improve public health services. These methods entitled total quality management (TQM) form the foundation to improve these public services.

The study is designed to indicate the great need for TQM analysis to utilize methods of statistical quality control. All this is done to improve public health services through implementation of quality control and improvement methods as part of the TQM program. Examples of its use indicate that multivariate methods may be the best but other methods are suggested as well.

Multivariate methods provide the best solutions when quality and reliability tests show indications that the variables observed are inter-correlated and correlated over time. Simpler methods are available when the above factors are not present.

Multivariate methods will provide for better interpretation of results, better decisions and smaller risks of both Type I and Type II errors. Smaller risks lead to better decision making and may reduce costs.

Analysts will improve such things as the control of water quality and all aspects of public health when data are collected through experimentation and/or periodic quality management techniques.

Public health will be better monitored and the quality of life will improve for all especially in places where public development is undertaking rapid changes.

The manuscript is original because it uses well known and scientific methods of analyzing data in area where data collection is utilized to improve public health.

The purpose of this study is to propose an effective unsupervised one-class-classifier (OCC) support vector machine (SVM)-based single multivariate control chart (OCC-SVM) to simultaneously monitor “location” and “scale” shifts of a manufacturing process.

The step-by-step approach to developing, implementing and fine-tuning the intrinsic parameters of the OCC-SVM chart is demonstrated based on simulation and two real-life case examples.

A comparative study, considering varied known and unknown response distributions, indicates that the OCC-SVM is highly effective in detecting process shifts of samples with individual observations. OCC-SVM chart also shows promising results for samples with a rational subgroup of observations. In addition, the results also indicate that the performance of OCC-SVM is unaffected by the small reference sample size.

The sample responses are considered identically distributed with no significant multivariate autocorrelation between sample observations.

The proposed easy-to-implement chart shows satisfactory performance to detect an out-of-control signal with known or unknown response distributions.

Various multivariate (e.g. parametric or nonparametric) control chart(s) are recommended to monitor the mean (e.g. location) and variance (e.g. scale) of multiple correlated responses in a manufacturing process. However, real-life implementation of a parametric control chart may be complex due to its restrictive response distribution assumptions. There is no evidence of work in the open literature that demonstrates the suitability of an unsupervised OCC-SVM chart to simultaneously monitor “location” and “scale” shifts of multivariate responses. Thus, a new efficient OCC-SVM single chart approach is proposed to address this gap to monitor a multivariate manufacturing process with unknown response distributions.

Driven by the development in sensing techniques and information and communications technology, and their applications in the manufacturing system, data-driven quality control methods play an essential role in the quality improvement of assembly products. This paper aims to review the development of data-driven modeling methods for process monitoring and fault diagnosis in multi-station assembly systems. Furthermore, the authors discuss the applications of the methods proposed and present suggestions for future studies in data mining for quality control in product assembly.

This paper provides an outline of data-driven process monitoring and fault diagnosis methods for reduction in variation. The development of statistical process monitoring techniques and diagnosis methods, such as pattern matching, estimation-based analysis and artificial intelligence-based diagnostics, is introduced.

A classification structure for data-driven process control techniques and the limitations of their applications in multi-station assembly processes are discussed. From the perspective of the engineering requirements of real, dynamic, nonlinear and uncertain assembly systems, future trends in sensing system location, data mining and data fusion techniques for variation reduction are suggested.

This paper reveals the development of process monitoring and fault diagnosis techniques, and their applications in variation reduction in multi-station assembly.