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Article
Publication date: 23 November 2021

Md Helal Miah, Jianhua Zhang and Dharmahinder Singh Chand

This paper aims to illustrate the tolerance optimization method based on the assembly accuracy constrain, precession constrain and the cost of production of the assembly product.

Abstract

Purpose

This paper aims to illustrate the tolerance optimization method based on the assembly accuracy constrain, precession constrain and the cost of production of the assembly product.

Design/methodology/approach

A tolerance optimization method is an excellent way to perform product assembly performance. The tolerance optimization method is adapted to the process analysis of the hatch and skin of an aircraft. In this paper, the tolerance optimization techniques are applied to the tolerance allocation for step difference analysis (example: step difference between aircraft cabin door and fuselage outer skin). First, a mathematical model is described to understand the relationship between manufacturing cost and tolerance cost. Second, the penalty function method is applied to form a new equation for tolerance optimization. Finally, MATLAB software is used to calculate 170 loops iteration to understand the efficiency of the new equation for tolerance optimization.

Findings

The tolerance optimization method is based on the assembly accuracy constrain, machinery constrain and the cost of production of the assembly product. The main finding of this paper is the lowest assembly and lowest production costs that met the product tolerance specification.

Research limitations/implications

This paper illustrated an efficient method of tolerance allocation for products assembly. After 170 loops iterations, it founds that the results very close to the original required tolerance. But it can easily say that the different number of loops iterations may have a different result. But optimization result must be approximate to the original tolerance requirements.

Practical implications

It is evident from Table 4 that the tolerance of the closed loop is 1.3999 after the tolerance distribution is completed, which is less than and very close to the original tolerance of 1.40; the machining precision constraint of the outer skin of the cabin door and the fuselage is satisfied, and the assembly precision constraint of the closed loop is satisfied.

Originality/value

The research may support further research studies to minimize cost tolerance allocation using tolerance cost optimization techniques, which must meet the given constrain accuracy for assembly products.

Details

Aircraft Engineering and Aerospace Technology, vol. 94 no. 3
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 7 March 2023

Preeti Godabole and Girish Bhole

The main purpose of the paper is timing analysis of mixed critical applications on the multicore system to identify an efficient task scheduling mechanism to achieve three main…

Abstract

Purpose

The main purpose of the paper is timing analysis of mixed critical applications on the multicore system to identify an efficient task scheduling mechanism to achieve three main objectives improving schedulability, achieving reliability and minimizing the number of cores used. The rise in transient faults in embedded systems due to the use of low-cost processors has led to the use of fault-tolerant scheduling and mapping techniques.

Design/methodology/approach

The paper opted for a simulation-based study. The simulation of mixed critical applications, like air traffic control systems and synthetic workloads, is carried out using a litmus-real time testbed on an Ubuntu machine. The heuristic algorithms for task allocation based on utilization factors and task criticalities are proposed for partitioned approaches with multiple objectives.

Findings

Both partitioned earliest deadline first (EDF) with the utilization-based heuristic and EDF-virtual deadline (VD) with a criticality-based heuristic for allocation works well, as it schedules the air traffic system with a 98% success ratio (SR) using only three processor cores with transient faults being handled by the active backup of the tasks. With synthetic task loads, the proposed criticality-based heuristic works well with EDF-VD, as the SR is 94%. The validation of the proposed heuristic is done with a global and partitioned approach of scheduling, considering active backups to make the system reliable. There is an improvement in SR by 11% as compared to the global approach and a 17% improvement in comparison with the partitioned fixed-priority approach with only three processor cores being used.

Research limitations/implications

The simulations of mixed critical tasks are carried out on a real-time kernel based on Linux and are generalizable in Linux-based environments.

Practical implications

The rise in transient faults in embedded systems due to the use of low-cost processors has led to the use of fault-tolerant scheduling and mapping techniques.

Originality/value

This paper fulfills an identified need to have multi-objective task scheduling in a mixed critical system. The timing analysis helps to identify performance risks and assess alternative architectures used to achieve reliability in terms of transient faults.

Details

International Journal of Pervasive Computing and Communications, vol. 20 no. 1
Type: Research Article
ISSN: 1742-7371

Keywords

Article
Publication date: 8 May 2019

Syed Mohd Muneeb, Mohammad Asim Nomani, Malek Masmoudi and Ahmad Yusuf Adhami

Supplier selection problem is the key process in decision making of supply chain management. An effective selection of vendors is heavily responsible for the success of any…

Abstract

Purpose

Supplier selection problem is the key process in decision making of supply chain management. An effective selection of vendors is heavily responsible for the success of any organization. Vendor selection problem (VSP) reflects a more practical view when the decision makers involved in the problem are present on different levels. Moreover, vendor selection consists of various random parameters to be dealt with in real life. The purpose of this paper is to present a decentralized bi-level VSP where demand and supply are normal random variables and objectives are fuzzy in nature. Decision makers are present at two levels and are called as leader and follower. As the next purpose, this paper extends and presents a solution approach for fuzzy bi-level multi-objective decision-making model with stochastic constraints. Different scenarios have been developed within a real-life case study based on different sets of controlling factors under the control of leader.

Design/methodology/approach

This study uses chance-constrained programming and fuzzy set theory to generate the results. Stochastic constraints are converted into deterministic constraints using chance-constrained programming. Decision variables in the bi-level VSP are partitioned between the two levels and considered as controlling factors. Membership functions based on fuzzy set theory are created for the goals and controlling factors and are used to obtain the overall satisfactory solutions. The model is tested on a real-life case study of a textile industry and different scenarios are constructed based on the choice of leader’s controlling factors.

Findings

Results showed that the approach is quite helpful as it generates efficient results producing a good level of satisfaction for the decision makers of both the levels. Results showed that on choosing the vendors that are associated with worst values in terms of associated costs, vendor ratings and quota flexibilities as controlling factors by the leaders, the level of satisfaction achieved is highest. The level of satisfaction of solution is lowest for the scenario when the leader chooses to control the decision variables associated with vendors that are profiled with minimum vendor ratings. Results also showed that higher availability of materials and budget with vendors proved helpful in obtaining quota allocations. Different scenarios generate different results along with different values of satisfaction degrees and objective values which shows the flexible feature of the approach based on leader’s choice of controlling factors. Numerical results showed that the leader’s control can be effectively incorporated maintaining satisfaction levels of the followers under various scenarios or conditions.

Research limitations/implications

The paper makes a certain contribution toward the study of vendor selection existing in a hierarchical manner under uncertain environment. A wide set of data of different factors is needed which can be seen as a limitation when the available time is short for the supplier selection process.

Practical implications

VSP which is generally adopted by most of the large organizations is characterized with hierarchical decision making. Moreover, dealing with the real-life concern, the data available for some of the parameters are not complete, representing an uncertainty of parameters. This study is quite helpful for decentralized VSP under uncertain environment to reduce the costs, improve profit margins and to create long-term relationships with selected vendors. The proposed model also provides an avenue to explore the decision making when the leader has control over some of the decision variables.

Originality/value

Reviewing the literature available, this is the first attempt to present a multi-objective VSP where the decision makers are at hierarchical levels considering uncertain parameters such as demand and supply as per the best knowledge of authors. This research further provides an approach to construct scenarios or different cases based on the choice of leader’s choice of controlling factors.

Article
Publication date: 19 October 2022

Maroua Ghali, Sami Elghali and Nizar Aifaoui

The purpose of this paper is to establish a tolerance optimization method based on manufacturing difficulty computation using the genetic algorithm (GA) method. This proposal is…

137

Abstract

Purpose

The purpose of this paper is to establish a tolerance optimization method based on manufacturing difficulty computation using the genetic algorithm (GA) method. This proposal is among the authors’ perspectives of accomplished previous research work to cooperative optimal tolerance allocation approach for concurrent engineering area.

Design/methodology/approach

This study introduces the proposed GA modeling. The objective function of the proposed GA is to minimize total cost constrained by the equation of functional requirements tolerances considering difficulty coefficients. The manufacturing difficulty computation is based on tools for the study and analysis of reliability of the design or the process, as the failure mode, effects and criticality analysis (FMECA) and Ishikawa diagram.

Findings

The proposed approach, based on difficulty coefficient computation and GA optimization method [genetic algorithm optimization using difficulty coefficient computation (GADCC)], has been applied to mechanical assembly taken from the literature and compared to previous methods regarding tolerance values and computed total cost. The total cost is the summation of manufacturing cost and quality loss. The proposed approach is economic and efficient that leads to facilitate the manufacturing of difficult dimensions by increasing their tolerances and reducing the rate of defect parts of the assembly.

Originality/value

The originality of this new optimal tolerance allocation method is to make a marriage between GA and manufacturing difficulty. The computation of part dimensions difficulty is based on incorporating FMECA tool and Ishikawa diagram This comparative study highlights the benefits of the proposed GADCC optimization method. The results lead to obtain optimal tolerances that minimize the total cost and respect the functional, quality and manufacturing requirements.

Details

Assembly Automation, vol. 42 no. 6
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 12 March 2018

Wei Sun, Xiaokai Mu, Qingchao Sun, Zhiyong Sun and Xiaobang Wang

This paper aims to comprehensively achieve the requirements of high assembly precision and low cost, a precision-cost model of assembly based on three-dimensional (3D) tolerance

Abstract

Purpose

This paper aims to comprehensively achieve the requirements of high assembly precision and low cost, a precision-cost model of assembly based on three-dimensional (3D) tolerance is established in this paper.

Design/methodology/approach

The assembly precision is related to the tolerance of parts and the deformation of matching surfaces under load. In this paper, the small displacement torsor (SDT) theory is first utilized to analyze the manufacturing tolerances of parts and the assembly deformation deviation of matching surface. In the meanwhile, the extracting method of SDT parameters is proposed and the assembly precision calculation model based on the 3D tolerance is established. Second, an integrated optimization model based on the machining cost, assembly cost (mapping the deviation domain to the SDT domain) and quality loss cost is built. Finally, the practicability of the precision-cost model is verified by optimizing the horizontal machining center.

Findings

The assembly deviation has a great influence on cost fluctuation. By setting the optimization objective to maximize the assembly precision, the optimal total cost is CNY 72.77, decreasing by 16.83 per cent from the initial value, which meets economical requirements. Meanwhile, the upper bound of each processing tolerance is close to the maximum value of 0.01 mm, indicating that the load deformation can be offset by appropriately increasing the upper bound of the tolerance, but it is necessary to strictly restrict the manufacturing tolerances of lower parts in a reasonable range.

Originality/value

In this paper, a 3D deviation precision-cost model of assembly is established, which can describe the assembly precision more accurately and achieve a lower cost compared with the assembly precision model based on rigid parts.

Details

Assembly Automation, vol. 38 no. 4
Type: Research Article
ISSN: 0144-5154

Keywords

Abstract

Details

The Savvy Investor's Guide to Building Wealth Through Traditional Investments
Type: Book
ISBN: 978-1-83909-608-2

Article
Publication date: 5 October 2012

G. Jayaprakash, K. Sivakumar and M. Thilak

Due to technological and financial limitations, nominal dimension may not be able achievable during manufacturing process. Therefore, tolerance allocation is of significant…

Abstract

Purpose

Due to technological and financial limitations, nominal dimension may not be able achievable during manufacturing process. Therefore, tolerance allocation is of significant importance for assembly. Conventional tolerance analysis methods are limited by the assumption of the part rigidity. Every mechanical assembly consists of at least one or more flexible parts which undergo significant deformation due to gravity, temperature change, etc. The deformation has to be considered during tolerance design of the mechanical assembly, in order to ensure that the product can function as intended under a wide range of operating conditions for the duration of its life. The purpose of this paper is to determine the deformation of components under inertia effect and temperature effect.

Design/methodology/approach

In this paper, finite element analysis of the assembly is carried out to determine the deformation of the components under inertia effect and temperature effect. Then the deformations are suitably incorporated in the assembly functions generated from vector loop models. Finally, the tolerance design problem is optimized with an evolutionary technique.

Findings

With the presented approach, the component tolerance values found are the most robust to with stand temperature variation during the product's application. Due to this, the tolerance requirements of the given assembly are relaxed to certain extent for critical components, resulting in reduced manufacturing cost and high product reliability. These benefits make it possible to create a high‐quality and cost‐effective tolerance design, commencing at the earliest stages of product development.

Originality/value

With the approach presented in the paper, the component tolerance values found were the most robust to withstand temperature variation during the product's application. Due to this, the tolerance requirements of the given assembly are relaxed to a certain extent for critical components, resulting in reduced manufacturing cost and high product reliability. These benefits make it possible to create a high‐quality and cost‐effective tolerance design, commencing at the earliest stages of product development.

Details

Engineering Computations, vol. 29 no. 7
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 3 July 2017

Saurabh Prabhu, Sez Atamturktur and Scott Cogan

This paper aims to focus on the assessment of the ability of computer models with imperfect functional forms and uncertain input parameters to represent reality.

109

Abstract

Purpose

This paper aims to focus on the assessment of the ability of computer models with imperfect functional forms and uncertain input parameters to represent reality.

Design/methodology/approach

In this assessment, both the agreement between a model’s predictions and available experiments and the robustness of this agreement to uncertainty have been evaluated. The concept of satisfying boundaries to represent input parameter sets that yield model predictions with acceptable fidelity to observed experiments has been introduced.

Findings

Satisfying boundaries provide several useful indicators for model assessment, and when calculated for varying fidelity thresholds and input parameter uncertainties, reveal the trade-off between the robustness to uncertainty in model parameters, the threshold for satisfactory fidelity and the probability of satisfying the given fidelity threshold. Using a controlled case-study example, important modeling decisions such as acceptable level of uncertainty, fidelity requirements and resource allocation for additional experiments are shown.

Originality/value

Traditional methods of model assessment are solely based on fidelity to experiments, leading to a single parameter set that is considered fidelity-optimal, which essentially represents the values which yield the optimal compensation between various sources of errors and uncertainties. Rather than maximizing fidelity, this study advocates for basing model assessment on the model’s ability to satisfy a required fidelity (or error tolerance). Evaluating the trade-off between error tolerance, parameter uncertainty and probability of satisfying this predefined error threshold provides us with a powerful tool for model assessment and resource allocation.

Details

Engineering Computations, vol. 34 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

Abstract

Details

Investment Traps Exposed
Type: Book
ISBN: 978-1-78714-253-4

Abstract

Details

The Savvy Investor's Guide to Avoiding Pitfalls, Frauds, and Scams
Type: Book
ISBN: 978-1-78973-559-8

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