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As an optimal microstructure of pipeline steels, acicular ferrite is widely found in steels used in oil and gas pipeline transportation because it possesses both high strength and good toughness. In this paper, the microstructure of acicular ferrite and its continuous cooling transformation (CCT) diagrams of six steels with different carbon and alloy additions have been studied by using dilatometry, optical metallography. And the effects of different hot deformation processes on the CCT diagrams and microstructures have also been studied. Furthermore, the effects of microalloyed elements and hot deformation on continuous cooling transformation have been discussed. The results show that lower carbon content and alloy additions such as Mn, Nb, Ti, Mo, Ni and/or Cu in steels will promote the formation of acicular ferrite. The hot deformation promotes the acicular ferrite transformation and refines the microstructures of final products.

The present research work aims to study the effect of average beam power (laser process parameters) on the overlapping factor, depth of penetration (DOP), weld bead width, fusion zone and heat affected zone (HAZ) in laser welding of 304L and st37 steel. Back side and top surface morphology of the welded joints have also been studied for varying average beam power.

Laser welding of austenitic stainless steel (304L) and carbon steel (st37) was carried out using Nd:YAG laser integrated with ABB IRB 1410 robot in pulse mode. The selection of laser process parameters was based on the specification of available laser welding machine. Dissimilar laser welding of 304L and st37 carbon steel for full depth of penetration have been performed, with varying average beam power (225-510W) and constant welding speed (5mm/s) and pulse width (5ms).

Recrystallized coarse grains were observed adjacent to the fusion zone and nucleated grains were seen away from the fusion zone towards carbon steel. Overlapping factor and HAZ width st37 side increases with increase in average beam power whereas top weld bead width increases first, attains maximum value and then subsequently decreases. Bottom weld bead width increases with increase in average beam power. The mechanical properties namely microhardness and tensile strength of the welded joints have been investigated with varying average beam power.

In the recent development of the automobile, power generation and petrochemical industries the application of dissimilar laser welding of austenitic stainless steel (304L) and carbon steel (st37) are gaining importance. Very limited work have been reported in pulsed Nd:YAG dissimilar laser welding of austenitic stainless steel (304L) and carbon steel (st37) for investigating the effect of laser process parameters on weld bead geometry, microstructural characterization and mechanical properties of the welded joint.

The purpose of this paper is to study the susceptibility to corrosion processes of X60, X65 and X70 steels immersed in sand-clay soil with pH 3.0, using electrochemical techniques, scanning electron microscopy (SEM), energy dispersive spectroscopy and X-ray diffraction (XRD).

Natural acidic soil sample was collected as close as possible to buried pipes (1.2 m in depth) in a Right of Way from south of Mexico. Both steels and soil were characterized through SEM and XRD. Then, open circuit potential was recorded for all steels exposed to soil at different exposure times. Thus, the electrochemical impedance spectroscopy (EIS) was traced, and anodic polarization curves were obtained.

The steel corrosion processes started when the active sites were exposed to natural acidic soil. However, corrosion rates decreased for three steels as immersion time increased, obtaining the highest corrosion rate for X60 steel (0.46 mm/year for 5 h). This behavior could be attributed to corrosion products obtained at different exposure times. While, 5 h after removing corrosion products, X65 steel was more susceptible to corrosion (1.29 mm/year), which was corroborated with EIS analysis. Thus, corrosion products for the three steels exposed to natural acidic soil depended on different microstructures, percentage of pearlite and ferrite phases, in which different corrosion processes could occur. Therefore, the active sites for carbon steel surfaces could be passivated with corrosion products.

The paper identifies the any implication for the research.

Some anodic peaks could be caused by metallic dissolution and was recorded using high positive polarization (high field of perturbation). In addition, the inductive effects and diffusion process were interpreted at low frequency ranges using EIS. According to X-ray diffraction (XRD), acidic soil had Muscovite containing aluminum and iron phases that were able to generate hydrogen proton at the presence of water; it might be promoted at the beginning of deterioration on low carbon steels. Steel surface cleaning after removing corrosion products was considered to study the possible diffusion phenomena on damaged steel surfaces using EIS.

The purpose of this paper is to investigate interface characterization of CO₂ laser welded AISI 304 austenitic stainless steel and AISI 1010 low carbon steel couple. Laser welding experiments were carried under argon and helium atmospheres at 2000, 2250 and 2500 W heat inputs and 200‐300 cm/min welding speeds.

The microstructures of the welded joints and the heat affected zones (HAZ) were examined by optical microscopy, SEM, EDS and X‐Ray analysis. The tensile strength of the welded joints was measured.

The result of this study indicated that the width of welding zone and HAZ became much thinner depending on the increased welding speed. On the other hand, this width widened depending on the increased heat input. Tensile strength values also confirmed this result. The best properties were observed at the specimens welded under helium atmosphere, at 2500 W heat input and at 200 cm/min welding speed.

There are many reports which deal with the shape and solidification structure of the fusion zone of laser beam welds in relation to different laser parameters. However, the effect of all influencing factors of laser welding has up to now not been extensively researched. Much work is required for understanding the combined effect of laser parameters on the shape and microstructure of the fusion zone. This paper, therefore, is concerned with laser power, welding speed, defocusing distance and type of shielding gas and their effects on the fusion zone shape and final solidification structure of some stainless steels.

Sulphur dew‐point corrosion occurs in the low temperature parts (<200°C) of heavy oil fired boilers such as economisers, air preheaters, and chimneys. Its mechanis proposed by Kowaka et al suggests that corrosion proceeds in three steps as shown in Figure 1. The first step is corrosion in sulphuric acid at low temperature and concentration, the second step is in sulphuric acid at high temperature and concentration, and the third step is in boiler deposits containing sufficient amounts of unburned carbon and sulphuric acid at high temperature and concentration. The overall corrosion rate was suggested to be mainly determined by the third step due to its much longer time compared with those of first and second steps. Kowaka et al also proposed a test method in the mixture of concentrated sulphuric acid and activated carbon for developing sulphur dew‐point corrosion resistant low alloy steels, and the results were well correlated with the actual field tests. This report extensively covers the corrosion behaviours of austenitic stainless steels which might have practical applications in high temperature environments.

This paper aims to investigate the influence of temperature and lignin concentration on the inhibition of carbon steel corrosion in 1 M HCl.

Weight loss corrosion tests were performed at different temperatures in the range of 30-70°C (303-343 K).

It was found that the corrosion inhibition efficiency (IE) of lignin on the carbon steel decreased when the temperature was increased from 60 to 70°C. However, at lower temperatures ranging from 30 to 50°C, the IE improved, due to occurrence of lignin adsorption on the surface of metal specimens. The IE was higher with increasing lignin concentration, thus reducing the weight loss of the carbon steel. The adsorption phenomenon involved exothermic processes because the value of enthalpy of adsorption (ΔH°_ads) < 0 and Gibbs free energy of adsorption (ΔG°_ads) were less negative with increase in temperature. The entropy of adsorption (ΔS°_ads) had negative values, representing the decrease in disorder of adsorption. The adsorption of lignin on the carbon steel surface in 1 M HCl was comprehensive, as deduced from kinetic and thermodynamic parameters. However, physisorption was the major contributor in the inhibition mechanism. The inhibitive features of carbon steel surfaces showed less damage once the steel was treated in lignin, as evident from macroscopy images.

The use of lignin as an acid corrosion inhibitor at high temperature is practical in metal surface treatment process.

The use of organic compounds gives an advantage to the environment, universal health and save cost, as the compounds can be found in nature.

Lignin can act as a flexible corrosion inhibitor within the temperature range of 30-70°C in 1 M HCl because it exhibits comprehensive adsorption (i.e. a combination of both physisorption and chemisorption) at specific concentrations.

The study aims to find new anticorrosive components from a plant source, namely, Pachysandra terminalis Sieb. et Zucc. (P. terminalis), a traditional medicinal shrub predominantly used by Tujia people.

Because phenolic components from plants are known for its numerous values in several fields, the corrosion inhibitive ability of P. terminalis extract was analyzed by electrochemical studies (polarization, electrochemical impedance spectroscopy) and surface examination (by scanning electron microscopy [SEM], energy-dispersive X-ray spectroscopy [EDX] and atomic force microscopy [AFM]).

The examination of total phenolic content (TPC), total flavonoids content (TFC) and individual phenols (UHPLC) showed the presence of 85.21 mg/g (TPC), 25.38 mg/g (TFC), protocatechuic acid (62.10 µg/g), gentisic acid (60.21µg/g), rutin (50.12 µg/g), kaempferol (46.58 µg/g) and p-Coumaric acid (42.35µg/g) . The polarization study shows that the maximum shift is (16 mV), imposing a mixed mode of inhibition, dominantly anodic. The surface morphology studies by SEM, EDX and AFM confirmed the adsorption of phytochemical components on the low carbon steel surface blocking the active sites.

The study unveils the inhibitive nature of P. terminalis, preventing aggressive attack by 0.5 M HCl on low carbon steel. This also exhibits few phenols present in methanolic leaf extract which may be the role player of corrosion inhibition.

This paper aims to determine the effect of water on the SCC of low carbon steel in ethanol in the absence of supporting salts.

Slow strain rate test was done to determine SCC susceptibility. Fractured samples were examined using optical microscopy and scanning electron microscopy.

While the results demonstrated that water alone had no effect on the SCC susceptibility of low carbon steel in ethanol, 2.5 volume per cent moisture gave indications of cracking tendencies.

With South Africa and the world over turning to bioethanol and ethanol blended fuels as a means of reducing its carbon foot print, there are concerns over the corrosive nature of ethanol on common engineering metals like low carbon steels.

The application of coatings on metal substrates can provide an increase in corrosion resistance in the environment where the material is employed. The use of silane causes low environmental impact and may represent an alternative to replace chromates and phosphates applied as a pretreatment prior to surface painting. The objective of this study was to evaluate experimental parameters for the investigation of the formation of a vinyltrimethoxysilane (VTMOS) monolayer on 1010 carbon steel applying electrochemical techniques.

A total of 24 types of coated samples were obtained, following three 2³ factorial design of experiments (DOE), and one uncoated. The VTMOS monolayer was formed by hand dip process, followed by curing in a stove, using substrates of sanded, pickled and degreased 1010 carbon steel and hydrolyzed silane.

The results of coated samples were satisfactory as compared to those of uncoated carbon steel, as the former were better protected against corrosion.

This paper shows an evaluation of experimental parameters that influence the formation of a film of silane VTMOS on 1010 carbon steel by means of electrochemical techniques. The results indicated that the silane monolayer VTMOS promotes enhanced properties that prevent corrosion of 1010 carbon steel and the method of film formation directly influences the properties of such protection.

This paper describes new experimental evidence of the electropolymerization of furfural on non‐noble metals such as low‐carbon steel. The organic compound (2‐furancarboxaldehyde) was selected because it is easily obtained from biomass and other sources. These results confirm the possibility of synthesizing a polymeric film, with good adherence and stability that provides a new protective barrier against corrosion to this kind of metal.

Electrochemical methods such as chronoamperometry, chronopotentiometry and cyclic voltammetry (CV) were used to synthesize and characterize the polymer formed on the electrode surface. Some electrochemical impedance experiments were conducted in order to confirm the electrochemical behavior modification of the electrode, due to the presence of the organic film on the surface.

The polymer film could be grown galvanostatically, potentiostatically or, during CV. The corrosion protection afforded by polyfurfural (PFy) that had been formed on a low‐carbon steel surface was confirmed by the CV, EIS and polarization curves.

The possible synthesis of a new polymeric structure on a non‐noble metal is interesting from a practical point of view. However, more experiments are necessary in order to test other organic solvents and other non‐noble metals such as zinc, aluminium, copper, etc.

The corrosion protection afforded by PFy that had been formed on a low‐carbon steel surface was confirmed by the CV, EIS and polarization curves. Anodic current values associated with metal oxidation decreased when the metal surface was covered with the organic film.

This is the first paper that deals with the electropolymerization of furfural on this type of metal. It was not found in the literature evidences that this polymer was synthesized before.