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1 – 10 of over 1000Qian Hu, Jing Liu and Feng Huang
The purpose of this paper was to clarify the influence of H2PO4-, HCO3-, pH increase and phosphate coating on corrosion rate and localized corrosion tendency of AZ31 magnesium…
Abstract
Purpose
The purpose of this paper was to clarify the influence of H2PO4-, HCO3-, pH increase and phosphate coating on corrosion rate and localized corrosion tendency of AZ31 magnesium alloy.
Design/methodology/approach
The corrosion behavior of AZ31 magnesium alloy in physiological environments was investigated by hydrogen evolution collection measurements, electrochemical techniques and by use of a three-dimensional digital microscope.
Findings
H2PO4- and HCO3- have corrosion inhibition effects on AZ31 magnesium alloy in normal saline solutions. After immersing for 54 h, the surface undulations decrease from 100 to about 60 μm and 45 μm. The average corrosion rate decreased with increasing pH value. The localized corrosion tendency, however, increased significantly. CaHPO4·2H2O [dicalcium phosphate dehydrate (DCPD)] coating could decrease the initial icorr of AZ31 substrate in Hank’s solution. With partial dissolution of the coating, localized corrosion was readily evident on the AZ31 substrate surface, and a large corrosion pit with depth of over 350 μm appeared. The combined effect of the presence of inhibited ions, the increase in pH during corrosion process and the DCPD coating caused the decrease in the average corrosion rate while enhancing the localized corrosion tendency, resulting in the observed localized attack.
Originality/value
The paper provides an essential insight into the localized corrosion mechanism of AZ31 magnesium alloy in physiological environments.
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Wanbin Chen, Mingyu Wang, Mingyu Li, Kaiqiang Li, Yi Huang and Yunze Xu
The purpose of this paper is to study the interaction of main marine organisms on localized corrosion of 316L stainless steel in the Dalian Sea area.
Abstract
Purpose
The purpose of this paper is to study the interaction of main marine organisms on localized corrosion of 316L stainless steel in the Dalian Sea area.
Design/methodology/approach
The steel plate was immersed in the Dalian Sea area for nine months to observe the biofouling and localized corrosion. The local potential distribution on the steel plate covered by marine organisms was measured. The local electrochemical measurements were performed to facilitate understanding the interfacial status under different biofouling conditions. The local surface morphologies and corrosion products were characterized.
Findings
The localized corrosion of stainless steel is mainly induced by the attachment of barnacles on the steel. The mussels have no influence on the localized corrosion. The cover of sea squirts could mitigate the localized corrosion induced by barnacles. Both crevice corrosion and pitting corrosion were found beneath the barnacle without the covering of sea squirts. The pitting damage was more serious than the crevice corrosion in the Dalian Sea area. The probing of sulfur element indicates that the potential growth of sulfate-reducing bacteria at barnacle center.
Originality/value
The above findings revealed that the interaction of marine organisms has significant influences on the localized corrosion of stainless steel. The influences of macro-fouling and micro-fouling on localized corrosion are discussed.
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Li-Xiang Wang, Da-Hai Xia, Shi-Zhe Song, Yashar Behnamian and Likun Xu
This paper aims to quantify atmospheric corrosion by image analyses. The corrosion extent, form and distribution of corrosion product on Q235B and T91 steels exposed to a Zhoushan…
Abstract
Purpose
This paper aims to quantify atmospheric corrosion by image analyses. The corrosion extent, form and distribution of corrosion product on Q235B and T91 steels exposed to a Zhoushan marine atmosphere over one year are characterized by image analysis.
Design/methodology/approach
Image analysis of corrosion images were achieved using the gray value, wavelet analysis and fuzzy Kolmogorov–Sinai (K–S) entropy.
Findings
As corrosion becomes extensive, the gray value of corrosion images decreases, and the energy value of nine subimages after wavelength decomposition decreases. Fuzzy K–S entropy increases as localized corrosion propagates but decreases as uniform corrosion spreads.
Originality/value
The methods proposed in this work open a new way for fast corrosion evaluation of metallic materials exposed to atmospheric conditions.
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Animesh Paral, Amiya Kumar Samanta and Amarendra Nath Shandilya
Catastrophe of steel-structured bridges due to progressive localized corrosion may lead to a major loss in terms of life and cost if not monitored continuously or periodically…
Abstract
Purpose
Catastrophe of steel-structured bridges due to progressive localized corrosion may lead to a major loss in terms of life and cost if not monitored continuously or periodically. The purpose of this paper is to present a vibration-based strategy to assess the severity and monitor the deterioration caused by corrosion-induced localized damage in a simply-supported steel beam.
Design/methodology/approach
The threshold damage level is defined up to the yield limit of a simply supported steel beam of size ISMB 150 × 8 × 5 under three-point bending test and the progressive damage is induced through a continuous accelerated corrosion test. Change in the fundamental natural frequency due to localized damage in the experimental beam and the modulus of elasticity (E) in the corroded zone of an updated finite element (FE) model is evaluated.
Findings
The updated FE model of the damaged beam shows a clear trend with the progressive damage of the beam and, hence, can be used to monitor the severity of damage and remaining capacity assessment of the monitored beam.
Originality/value
Steel-structured bridges are prone to localized corrosion attack, and there are no standardized process or predictive model available by international steel design codes on how to consider corrosion damage in the condition assessment analysis. The vibration-based methods have gained popularity for condition assessment, and are mostly confined to damage assessment of corroded reinforced concrete (RC) beams. In this work, a vibration-based approach is presented for degradation assessment of steel beam due to progressive localized corrosion using modal hammer test.
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Corrosion which take place in steam boilers is usually localised, leading to pitting or corrosion cracking rather than attack of a general nature, although this may be encountered…
Abstract
Corrosion which take place in steam boilers is usually localised, leading to pitting or corrosion cracking rather than attack of a general nature, although this may be encountered in boilers due to the presence of acid conditions. For this reason Dr. Parkins confines his remarks to localised corrosion and in the following extensive article, specially written for Corrosion Technology, he discusses in Part I types of pitting corrosion. Next month corrosion associated with high concentrations of caustic soda viz. caustic cracking, corrosion fatigue and deterioration due to local overheating will be discussed.
Yong‐Jun Tan, Ting Wang, Tie Liu and Naing‐Naing Aung
To provide a summary of research work carried out mainly in the authors' group for evaluating various protective coatings including rustproofing oils, and also for studying…
Abstract
Purpose
To provide a summary of research work carried out mainly in the authors' group for evaluating various protective coatings including rustproofing oils, and also for studying corrosion inhibitors using the wire beam electrode (WBE) method.
Design/methodology/approach
A range of published papers published during the past 15 years was summarised and reviewed. Recent research work in the authors' group was also included, which involved the combined use of the WBE with electrochemical noise analysis and the scanning reference electrode technique.
Findings
The WBE method has been developed into a very useful tool of evaluating the performance of coatings and inhibitors. In particular, The WBE is uniquely applicable for determining the performance of coatings and inhibitors to control localised corrosion.
Research limitations/implications
Focusing mainly on recent research.
Practical implications
A useful source of information for researchers and graduate students working in the areas of organic coating and inhibitor research.
Originality/value
The first summary or review on this research topic.
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Anna Arutunow, Artur Zieliński and Mateusz T. Tobiszewski
The purpose of this paper is to present the results of an atomic force microscopy (AFM) based approach to local impedance spectroscopy (LIS) measurement performed on AA2024 and…
Abstract
Purpose
The purpose of this paper is to present the results of an atomic force microscopy (AFM) based approach to local impedance spectroscopy (LIS) measurement performed on AA2024 and AA2024‐T3 aluminium alloys.
Design/methodology/approach
AFM‐LIS measurements were performed ex‐situ without the electrolyte environment, so in fact the electrical not electrochemical impedance was obtained.
Findings
Relative local impedance values recorded for AA2024 alloy during the researches carried out were maximally approximately three orders of magnitude higher than the ones obtained for age‐hardened AA2024‐T3 alloy. Moreover, in the case of AA2024‐T3 alloy, a region located in the interior of α crystals exhibited localized impedance one order of magnitude higher than that measured at its grain boundary when affected by intergranular corrosion.
Originality/value
The paper presents differences in localized impedance between grain and grain boundaries activity.
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Electrochemical techniques are described of direct use to chemical processors for optimum material selection in designing and maintaining new plants as well as corrosion…
Abstract
Electrochemical techniques are described of direct use to chemical processors for optimum material selection in designing and maintaining new plants as well as corrosion monitoring and control in operating existing plants. Reference is made to the three corrosion forms most responsible for failures in chemical equipment, i.e.: general corrosion, localised corrosion, and stress‐corrosion cracking. Practical examples are given of successful industrial application of electrochemical methods: 1) for controlling active corrosion of a stainless alloy in pressure reactors operated with hot sulphuric acid solution and 2) for preventing stress corrosion cracking of a low‐alloy steel in a pressure absorption tower operated with hot alkali carbonate solution.
Xue Jiang, Yu Yan and Yanjing Su
Cobalt-based alloys exhibit a unique combination of wear resistance, strength and corrosion resistance. Localized corrosion of such alloys in seawater system can be several orders…
Abstract
Purpose
Cobalt-based alloys exhibit a unique combination of wear resistance, strength and corrosion resistance. Localized corrosion of such alloys in seawater system can be several orders of magnitude faster than general corrosion, and direct experimental evidence of the local activation process is still lacking, which makes the accurate prediction for properties difficult, especially for long-term corrosion. The purpose of this study is revealing the relationship between multiple environments and corrosion properties to predict the corrosion of cobalt-based alloys.
Design/methodology/approach
A data-driven method for the prediction of the corrosion behavior of cast and hot isostatic-pressed CoCrMo/W alloys in seawater is proposed. The gradient boosting regression models calculate mean relative errors (MREs) of 0.160 and 0.435 by evaluating a hold-out set for breakdown potential (Eb) and maximum current density (imax), respectively, considering various compositions, synthesis methods and corrosion environments.
Findings
The models can be used to estimate the “unseen” cobalt-based alloy after immersion in 3.5 Wt.% NaCl solution for one, two, four and eight months to obtain high precision with MREs of 7.8% and 9.8% for Eb and imax, respectively.
Originality/value
Machine learning method provides novel and promising insights for the prediction of localized corrosion properties.
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Keywords
The first major nickel alloy introduced to the industry, about 100 years ago, was a Ni‐Cu alloy 400. This alloy is still widely used in a variety of industries and will continue…
Abstract
The first major nickel alloy introduced to the industry, about 100 years ago, was a Ni‐Cu alloy 400. This alloy is still widely used in a variety of industries and will continue to be used in this current century. Over the past 100 years, especially in the last 50 years, improvements in alloy metallurgy, melting technology, and thermo‐mechanical processing, along with a better fundamental understanding of the role of various alloying elements has led to new nickel alloys. These have not only extended the range of usefulness of existing alloys by overcoming their limitations, but are reliable and cost‐effective and have opened new areas of applications. This paper briefly describes the various nickel alloy systems developed during the last 100 years and comments on what the future holds for the newer alloys developed in the last 20 years and on the competition faced by these alloys in the new millennium. High‐temperature alloys are not discussed in this paper.
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