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Article
Publication date: 9 February 2015

Gao Gengyuan, Yin Zhongwei, Jiang Dan and Zhang Xiuli

The purpose of this paper is to improve hydrodynamic load-carrying capacity of a water-lubricated journal bearing by a new bush structure. Water-lubricated bearing is becoming…

Abstract

Purpose

The purpose of this paper is to improve hydrodynamic load-carrying capacity of a water-lubricated journal bearing by a new bush structure. Water-lubricated bearing is becoming more and more popular since it is environmentally friendly and saves energy. However, contrary to oil and grease-lubricated bearings, water-lubricated bearing is limited in many situations due to its low hydrodynamic load-carrying capacity.

Design/methodology/approach

The present article proposes a new bearing bush, with a transition-arc structure, which is favorable for increasing hydrodynamic load-carrying capacity. Hydrodynamic load-carrying capacity was calculated by means of three-dimensional computational fluid dynamics (3-D CFD) analysis. Several variants of a journal bearing with a transition-arc structure of different dimensions are analyzed, while the radial clearance of the bearing, eccentricity ratio and the velocity of the journal remain unchanged.

Findings

The results show that obvious changes are found in hydrodynamic load-carrying capacity of a water-lubricated journal bearing. For different width over diameter (L/D) bearing ratios, the relationship between hydrodynamic load-carrying capacity and the magnitude of the transition-arc structure dimension is researched.

Originality/value

The research presented here leads to a design reference guideline that could be used by the designer engineer to design smart journal bearings for improving the hydrodynamic load-carrying capacity.

Details

Industrial Lubrication and Tribology, vol. 67 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 January 2018

Xiao-dong Yu, Lei Geng, Xiao-jun Zheng, Zi-xuan Wang and Xiao-gang Wu

Rotational speed and load-carrying capacity are two mutual coupling factors which affect high precision and stable operation of a hydrostatic thrust bearing. The purpose of this…

Abstract

Purpose

Rotational speed and load-carrying capacity are two mutual coupling factors which affect high precision and stable operation of a hydrostatic thrust bearing. The purpose of this paper is to study reasonable matching relationship between the rotational speed and the load-carrying capacity.

Design/methodology/approach

A mathematical model of relationship between the rotational speed and the load-carrying capacity of the hydrostatic bearing with double-rectangle recess is set up on the basis of the tribology theory and the lubrication theory, and the load and rotational speed characteristics of an oil film temperature field and a pressure field in the hydrostatic bearing are analyzed, reasonable matching relationship between the rotational speed and the load-carrying capacity is deduced and a verification experiment is conducted.

Findings

By increasing the rotational speed, the oil film temperature increases, the average pressure decreases and the load-carrying capacity decreases. By increasing the load-carrying capacity, the oil film temperature and the average pressure increases and the rotational speed decreases; corresponding certain reasonable matching values are available.

Originality/value

The load-carrying capacity can be increased and the rotational speed improved by means of reducing the friction area of the oil recess by using low-viscosity lubricating oil and adding more oil film clearance; but, the stiffness of the hydrostatic bearing decreases.

Article
Publication date: 14 July 2021

Sachin B.P. and N. Suresh

The purpose of the paper is to study the effect of elevated temperature on load carrying capacity of reinforced self compacting concrete beams and the performance of deteriorated…

Abstract

Purpose

The purpose of the paper is to study the effect of elevated temperature on load carrying capacity of reinforced self compacting concrete beams and the performance of deteriorated beams after retrofitting by GFRP sheets. The reinforced beams which were exposed to sustained elevated temperature and tested for flexural load-carrying capacity. Further deteriorated beams (exposed from 500°C to 800°C) were re-strengthened by adopting retrofitting with GFRP sheets.

Design/methodology/approach

The investigation includes the concrete specimens, i.e. cubes of 150 mm, cylinders of size 150 mm dia with 300 mm height and beams of 150 × 150 × 1,100 mm, reinforced with minimum tension reinforcement according to IS 456–2000. The specimens were subjected to elevated temperature from 300°C to 800°C with an interval of 100°C for 2 h. The residual compressive strength, modulus of elasticity, load at first crack of beams and load-carrying capacity of beams for 5-mm deflection were measured before and after retrofitting.

Findings

The result shows that there is a gain in residual compressive strength at 300°C and beyond which it decreases. The modulus of elasticity, load at first crack and load-carrying capacity of beams reduces continuously with an increase in temperature. The decrease in load-carrying capacity of beams is observed from 27.55% and up to 38.77% between the temperature range of 500°C–800°C and after the retrofitting of distressed beams, the load carrying capacity increases up to 24.48%.

Originality/value

Better performance was observed with retrofitting by GFRP sheets when the specimens were distressed due to elevated temperatures.

Details

Journal of Structural Fire Engineering, vol. 12 no. 3
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 8 April 2014

Mukesh E. Shimpi and Gunamani Deheri

The purpose of this paper is to study and analyse the behaviour of a magnetic fluid-based squeeze film between rotating transversely rough porous annular plates, taking the…

Abstract

Purpose

The purpose of this paper is to study and analyse the behaviour of a magnetic fluid-based squeeze film between rotating transversely rough porous annular plates, taking the elastic deformation into consideration.

Design/methodology/approach

The stochastic film thickness characterizing the roughness is considered to be asymmetric with non-zero mean and variance and skewness while a magnetic fluid is taken as the lubricant. The associated stochastically averaged Reynolds-type equation is solved with appropriate boundary conditions to obtain the pressure distribution, which in turn is used to derive the expression for the load-carrying capacity.

Findings

It is observed that the roughness of the bearing surfaces affects the performance adversely, although the bearing registers an improved performance owing to the magnetic fluid lubricant. Also, it is seen that the deformation causes reduced load-carrying capacity. The bearing can support a load even in the absence of flow, unlike the case of conventional lubricants.

Originality/value

The originality of the paper lies in the fact that the negative effect of porosity, deformation and standard deviation can be minimized to some extent by the positive effect of the magnetic fluid lubricant in the case of negatively skewed roughness by suitably choosing the rotational inertia and aspect ratio. This effect becomes sharper when negative variance occurs.

Details

Industrial Lubrication and Tribology, vol. 66 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 7 November 2019

Saranya Ilango and Sunil Mahato

Concrete in-filled stainless steel square tubular column combines both the benefits of concrete and steel material, providing enhanced ductility and high compressive strength to…

Abstract

Purpose

Concrete in-filled stainless steel square tubular column combines both the benefits of concrete and steel material, providing enhanced ductility and high compressive strength to the vertical structural members. Other advantages include high stiffness, better resistance to corrosion, increased pace of construction, enhanced bearing capacity, etc. The purpose of this paper is to understand the various behavioural aspects of concrete in-filled cold-formed duplex stainless steel (CI-CFDSS) square tubular column under axial compressive loads and to assess its structural performance.

Design/methodology/approach

In the current paper, the performance of CI-CFDSS square tubular column is numerically investigated under uniform static loading using finite element technique. The numerical study was based on an experimental investigation, which was carried out earlier, in order to study the effects of concrete strength and shape of stainless steel tube on the strength and behaviour of CI-CFDSS square tubular column. The experimental CI-CFDSS square tubular column has a length equal to 450 mm, breadth of 150 mm, width of 150 mm, thickness of 6 mm and a constant ratio of length to overall depth equal to 3. Numerical modelling of the experimental specimen was carried out using ABAQUS software by providing appropriate material properties. Non-linear finite element analysis was performed and the load vs axial deflection curve of the numerical CI-CFDSS square tubular column obtained was validated with the results of the experiment. In order to understand the behaviour of CI-CFDSS square tubular column under axial compressive loads, a parametric study was performed by varying the grade of concrete, type of stainless steel, thickness of stainless steel tube and shape of cross section. From the results, the performance of CI-CFDSS square tubular column was comparatively studied.

Findings

When the grade of concrete was increased the deformation capacity of the CI-CFDSS square tubular column reduced but showed better load carrying capacity. The steel tube made of duplex stainless steel exhibited enhanced performance in terms of load carrying capacity and axial deformation than the other forms, i.e. austenitic and ferritic stainless steel. The most suitable cross section for the CI-CFDSS square tubular column with respect to its performance is rectangular cross section and variation of the steel tube thickness led to the change of overall dimensions of the N-CI-CFDSS-SHS1C40 square tubular column showing marginal difference in performance.

Originality/value

The research work presented in this manuscript is authentic and could contribute to the understanding of the behavioural aspects of CI-CFDSS square tubular column under axial compressive loads.

Details

International Journal of Structural Integrity, vol. 11 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 7 October 2013

Ludwik Kania and Marek Krynke

The purpose of this paper is to discuss the calculation problem of the real carrying capacity of slewing bearings. The selection of slewing bearing to heavy-duty machine according…

Abstract

Purpose

The purpose of this paper is to discuss the calculation problem of the real carrying capacity of slewing bearings. The selection of slewing bearing to heavy-duty machine according to catalogue carrying capacity and also according to locally determined real carrying capacity is insufficient and it can be the cause of the damage of machine during exploitation.

Design/methodology/approach

The concepts of the local, total and general capacities is defined. The general capacity is a logical product of the local capacities. It is particularly useful in an analysis of slewing bearings incorporated into machines with complex structures. The FEM is applied in computations. The formation method of the mathematical model of a bearing is presented.

Findings

The computations of the local capacities and general capacity of a bearing for the limiting load of the bearing traces and the limiting tension of the bolts fastening the bearing were carried out. Considerations were illustrated by an example of the bearing of a mobile crane.

Practical implications

The paper presented in the methodology of the calculation of general bearing carrying capacity and the obtained results of calculations can be used already by designers of bearings and machine engines to elimination of the potential damages of machine on the stage of projecting.

Originality/value

The general capacity of a bearing into machines with complex and irregulars structure is considerably lower than the bearing catalogue capacity and then the local teal capacity. The reasons for the differences between the catalogue capacity and the general capacity of slewing bearings were given.

Details

Engineering Computations, vol. 30 no. 7
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 14 March 2016

Rufei Yu, Pei Li and Wei Chen

– This paper aims to study the impact of surface texture on grease-lubricated journal bearing, load-carrying capacity, friction and friction coefficient.

1388

Abstract

Purpose

This paper aims to study the impact of surface texture on grease-lubricated journal bearing, load-carrying capacity, friction and friction coefficient.

Design/methodology/approach

The paper opted for a basic application research using the commercial CFD software FLUENT 14.0.

Findings

The load-carrying capacity can be enhanced if the surface texture is introduced from a suitable position. The textural shape has a more significant effect on the friction and load-carrying capacity than the friction coefficient. The rheological parameters of grease affect the load-carrying capacity in the same way, i.e. the load increases with the increase in the rheological parameters. With the decrease in the value of cavitation pressure, the cavitation area reduces but the dynamic pressure area gets enlarged.

Research limitations/implications

Because of the chosen research method, the research results may lack the analysis of experiments.

Practical implications

The research results can be applied to the domain in the high-speed spindle and lubricated multibody system.

Originality/value

The investigation on the performances of grease-lubricated journal bearing with surface texture would be significant.

Details

Industrial Lubrication and Tribology, vol. 68 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 July 2017

Anil B. Shinde and Prashant M. Pawar

This study aims to improve the performance of hydrodynamic journal bearings through partial grooving on the bearing surface.

333

Abstract

Purpose

This study aims to improve the performance of hydrodynamic journal bearings through partial grooving on the bearing surface.

Design/methodology/approach

Bearing performance analysis is numerically carried out using the thin film flow physics of COMSOL Multiphysics 5.0 software. Initially, the static performance analysis is carried out for hydrodynamic journal bearing system with smooth surface, and the results of the same are validated with results from the literature. In the later part of the paper, the partial rectangular shape micro-textures are modeled on bearing surface. The effects of partial groove pattern on the bearing performance parameters, namely, fluid film pressure, load carrying capacity, frictional power loss and frictional torque, are studied in detail.

Findings

The numerical results show that the values of maximum fluid film pressure, load carrying capacity, frictional power loss and frictional torque are considerably improved due to deterministic micro-textures. Bearing surface with partial groove along 90°-180° region results in 81.9 per cent improvement in maximum fluid film pressure and 75.9 per cent improvement in load carrying capacity as compared with smooth surface of journal bearing, with no increase in frictional power loss and frictional torque. Maximum decrease in frictional power loss and frictional torque is observed for partially grooving along 90°-360° region. The simulations are supported by proof-of-concept experimentation.

Originality/value

This study is useful in the appropriate selection of groove parameters on bearing surface to the bearing performance characteristics.

Details

Industrial Lubrication and Tribology, vol. 69 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 December 2005

Y. Zhang

To make a derivation of the loadcarrying capacity of elastohydrodynamic lubrication for special operating conditions, i.e. extremely heavy loads or extremely low rolling speeds…

Abstract

Purpose

To make a derivation of the loadcarrying capacity of elastohydrodynamic lubrication for special operating conditions, i.e. extremely heavy loads or extremely low rolling speeds based on the Newtonian fluid model by taking the Grubin‐type EHL inlet zone analysis, justify the loadcarrying capacity of elastohydrodynamic lubrication film in these operating conditions, and propose future trends of the research in EHL and mixed EHL based on the obtained results in the present paper.

Design/methodology/approach

A Grubin‐type EHL inlet zone analysis is carried out for the isothermal EHL of line contacts in special operating conditions, i.e. extremely heavy loads or extremely low rolling speeds based on the Newtonian fluid model. Comparison is made between the central EHL film thickness in line contacts, respectively, predicted by conventional EHL theories and accurately predicted from the present analysis for these operating conditions. An interpretation is made for the EHL film thickness in these operating conditions by taking the approach of the transportation and flow of the fluid through elastohydrodynamic contact when the EHL film is, respectively, thick and molecularly thin in the Hertzian zone. Conclusions are drawn on the loadcarrying capacity of EHL, EHL contact regimes and mixed EHL regimes in these operating conditions.

Findings

The present EHL inlet zone analysis shows that the EHL film thickness in the Hertzian zone is on the nanometer scale and the lubricant is non‐continuum across the film thickness in the Hertzian zone at relatively heavy loads in line contact EHL when the dimensionless rolling speed is lower than the dimensionless characteristic rolling speed Uch=0.0372W1.50/G. In this case, the central EHL film thickness in line contact EHL predicted by the conventional EHL theory may be several orders of magnitudes higher than that accurately predicted. This difference may be greater for heavier loads.The present results for line contact EHL based on the Newtonian fluid model show that in line contact EHL, for relatively heavy loads and the dimensionless rolling speed lower than the dimensionless characteristic rolling speed Uch=0.0372W1.50/G, the EHL analysis needs to further incorporate the lubricant non‐continuum effect across the film thickness in part of the lubricated area to investigate the EHL film thickness and the EHL film pressure in the contact in this very low film thickness condition; only the results based on such an analysis are believable for the EHL stage where the lubricant film thickness in the Hertzian zone approaches to zero and then vanishes; the results for EHL based on the Newtonian fluid model is unable to conclude that the EHL film thickness in the Hertzian zone is zero and dry contact occurs between the contact surfaces in EHL in any operating condition for ignoring the lubricant non‐continuum regime governing the EHL stage preceding the occurrence of the zero lubricant film thickness in EHL.

Practical implications

A very useful source of information for academic scientists, engineers and tribologists who are engaged in the study and application of the theory of elastohydrodynamic lubrication.

Originality/value

A derivation is first carried out for the isothermal EHL of line contacts in extremely heavy loads or extremely low rolling speeds by taking the Grubin‐type EHL inlet zone analysis by the present paper. Results and conclusions on the loadcarrying capacity of EHL in these operating conditions are first strict and thus convincing. These results are also original in clarifying the future trends of the researches in EHL and mixed EHL.

Details

Industrial Lubrication and Tribology, vol. 57 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 13 March 2007

Vijay Kumar Jadon and Madhvender Singh

Hybrid bearings have found increasing applications in various machines owing to their large number of favorable characteristics like high load carrying capacity, increased minimum…

Abstract

Purpose

Hybrid bearings have found increasing applications in various machines owing to their large number of favorable characteristics like high load carrying capacity, increased minimum fluid film thickness, long life and increased damping making them attractive for various applications such as turbo machinery, machine tool spindles, precision grinder spindles, etc. A careful design of such bearing for optimum performance has always been among the key issues of the researchers. The present work has been carried out to study the effect of bearing geometric parameters on performance of hybrid journal bearing and supply cut‐off behavior has also been studied for the improved performance.

Design/methodology/approach

The generalized Reynold's equation governing the fluid flow in the clearance space between bearing and journal has been solved using finite element method to determine the pressure distribution, subsequently performance of hole‐entry hybrid journal bearing are computed. The journal centre equilibrium position for the given load is computed and the formulation is explained. The geometric parameters include aspect ratio, land width ratio, number of rows and number of holes per row. Further, performance of the bearing is computed with increasing the load, which induces negative pressure or the backpressure at the supply holes subsequently those are plugged to support the higher load.

Findings

The obtained results are presented in graphical form and logical conclusions are drawn and the modified configurations with reduced number of holes are suggested for higher load. It is observed that the bearing configuration with aspect ratio = 1.0 and land width ratio = 0.2 is best for high load support for low power requirement as less lubricant is required to be pumped in the bearing yet it provides sufficient fluid film thickness and lower values of maximum pressure. The load carrying capacity of the bearing can be further increased by plugging the holes on which backpressure is obtained for same bearing configuration. A feedback control with hybrid bearing system will sustain the sudden increase of load by shutting off the supply of the lubricant through supply hole where negative pressure is encountered.

Originality/value

The paper addresses the performance of non recessed hybrid journal bearings with wide range of geometric parameter. The results are quite useful for the bearing designer. The supply cut‐off is another aspect of originality of the paper as it provides the better load support.

Details

Industrial Lubrication and Tribology, vol. 59 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of over 21000