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Force output is extremely important for electromagnetic linear machines. The purpose of this study is to explore new permanent magnet (PM) array and winding patterns to increase the magnetic flux density and thus to improve the force output of electromagnetic tubular linear machines.

Based on investigations on various PM patterns, a novel dual Halbach PM array is proposed in this paper to increase the radial component of flux density in three-dimensional machine space, which in turn can increase the force output of tubular linear machine significantly. The force outputs and force ripples for different winding patterns are formulated and analyzed, to select optimized structure parameters.

The proposed dual Halbach array can increase the radial component of flux density and force output of tubular linear machines effectively. It also helps to decrease the axial component of flux density and thus to reduce the deformation and vibration of machines. By using analytical force models, the influence of winding patterns and structure parameters on the machine force output and force ripples can be analyzed. As a result, one set of optimized structure parameters are selected for the design of electromagnetic tubular linear machines.

The proposed dual Halbach array and winding patterns are effective ways to improve the linear machine performance. It can also be implemented into rotary machines. The analyzing and design methods could be extended into the development of other electromagnetic machines.

The aim of this paper is to introduce an accurate asymmetric fault index for the diagnosis of the faulty linear permanent magnet Vernier machine (LPMVM).

Three-dimensional finite element method is applied to model the LPMVM. The geometrical and physical properties of the machine, the effect of stator and translator teeth, magnetic saturation of core and nonuniform air gap due to asymmetric fault are taken into account in the simulation. The air gap asymmetric fault is proposed. This analytical method estimates the air gap flux density of an LPMVM.

This paper presents an analytical method to predict the performance of a healthy and faulty LPMVM. The introduced index is based on the frequency patterns of the stator current. Besides, the robustness of the index in different loads and fault severity is addressed.

Introducing index for air gap asymmetry fault diagnosis of LPMVM.

Robots have been used on plastic injection moulding machines for many years. Linear robots account for the vast majority of applications but there is a small increase in use of six‐axis articulated arm types for certain applications. This paper discusses the pros and cons for the various types being used and describes the downstream processes that can be incorporated within the automated cell.

This study aims to unveil the generation mechanism of the thrust force in a tubular flux-switching permanent magnet (PM) linear (TFSPML) machine; the operation principle of the TFSPML machine is analyzed.

First, the air-gap flux density harmonic characteristics excited by PMs and armature windings are investigated and summarized based on a simple magnetomotive force (MMF)-permeance model. Then, the air-gap field modulation theory is applied in analyzing the air-gap flux density harmonics that contribute to the electromagnetic force. In addition, a simple method for separating the end force of the TFSPML machine is proposed, which is a significant foundation for the comprehensive analysis of this type of machine. As a result, the operation principle of the TFSPML machine is thoroughly revealed.

The analysis shows that the average electromagnetic force is mainly contributed by the air-gap dominant harmonics, and the thrust force ripple is mainly caused by the end force.

In this paper, the operation principle of the TFSPML machine is analyzed from the perspective of air-gap field modulation.

Due to linear structure, linear switched flux permanent magnet machines (LSFPMMs) also may have odd pole primary, such as 9, 15, 21, etc., without unbalanced magnetic force in equivalent rotary machines. The paper aims to discuss these issues.

In order to increase the thrust force density, the influence of some major design parameters, including split ratio, PM thickness, primary slot width and secondary pole width, are investigated by finite element analysis. For reducing the thrust force ripple under on-load condition, the end auxiliary teeth are adopted and their positions are also optimized.

This novel 9/10 primary/secondary poles LSFPMM has high average thrust force and low thrust force ripple by optimization. The results demonstrate that the odd pole primary may be a good candidate for long-stroke linear direct drive application.

A novel 9/10 primary/secondary poles linear switched flux permanent magnet machine is developed in this paper. The similar conclusions could be obtained for other LSFPMMs with odd pole primary.

This paper aims to develop an analytical approach to validate the finite element analysis (FEA) results. FEA itself is a powerful tool to evaluate the performance of electrical machines but takes more time and requires more drive storage. To overcome this issue, subdomain modeling (SDM) is used for the proposed machine.

SDM is developed to validate the electromagnetic performance of a new linear hybrid excited flux switching machine (LHEFSM) with ferrite magnets. In SDM, the problem is divided into different physical regions called subdomains. Maxwell's governing equation is solved analytically for each region, where the magnetic flux density (MFD) is generated. From the generated MFD, x and y components are calculated, which are then used to find the useful force along the x-axis.

FEA validates the developed SDM via JMAG v. 20.1. The results obtained show excellent agreement with an accuracy of 95.13%.

The proposed LHEFSM is developed for long stroke applications like electric trains.

The proposed LHEFSM uses low-cost ferrite magnets with DC excitation, which offers better flux regulation capability with improved electromagnetic performance. Moreover, the developed SDM reduces drive storage and computational time by modeling different parts of the machine.

Semi-active suspension systems with electromagnetic dampers allow energy regeneration and the required control strategies are easier to implement than the active suspensions are. This paper aims to address the application of a tubular linear permanent magnet synchronous machine for a semi-active suspension system.

Classical rules of mechanics and electromagnetics were applied to describe a dynamic model combining vibration and electrical machines theories. A multifaceted MATLAB®/Simulink model was implemented to incorporate equations and simulate global performance. Experimental tests on an actual prototype were carried out to investigate displacement transmissibility of the passive case. In addition, simulation results were shown for the dissipative semi-active case.

The application of the developed model suggests convergent results. For the passive case, numerical and experimental outcomes validate the parameters and confirm system function and proposed methodology. MATLAB®/Simulink results for the semi-active case are consistent, showing an improvement on the displacement transmissibility. These agree with the initial conceptual thoughts.

The use of linear electromagnetic devices in suspension systems is not a novel idea. However, most published papers on this subject outline active solutions, neglect semi-active ones and focus on experimental studies. However, here a dynamic mechanical-electromagnetic coupled model for a semi-active suspension system is reported. This is in conjunction with a linear electromagnetic damper.

The purpose of this paper is to study a woodworking machine, in which a linear induction motor (LIM) is applied to feed the wood to be processed into the cutting saw. The LIM is optimally designed and the whole drive system is controlled by a programmable logic controller (PLC) to meet the industrial demands.

Since the operation range is short, the LIM mainly works at the transient state of quick start and quick brake. Hence, the thrust force with a large slip ratio (hereafter called the starting thrust) is one of the most important issues in the LIM design. Finite element method is used to optimize the starting thrust while taking a specific variable voltage variable frequency (VVVF) drive into account.

The LIM system directly drives the machine workbench where the wood is placed, eliminating the requirement of manpower to push the wood through the cutting saw, hence, greatly reduces the operation hazard. It has a higher reliability and longer service life than the conventional drive system employing a rotary motor with a ball screw mechanism.

The LIM is an attractive candidate for the woodworking machine application, which can replace the complicated and relatively low-efficiency mechanism of rotary motor and ball screw. High starting thrust can be achieved by optimizing the LIM design, whilst the specific VVVF control is essential to ensure a good drive performance. The PLC is competent for both human-machine interface (HMI) and control of the inverter-fed LIM system, and is of high reliability in industrial environment.

Due to the merits of direct driven, high thrust density and high efficiency, PM linear synchronous motor (PMLSM) is pretty suitable for the long-stroke ropeless lifter. However, the vibration caused by detent force and difficulty of maintenance become the barriers that restrict its application. The paper aims to discuss these issues.

In order to simplify structure and improve driving performance, a novel PMLSM with segmented armature core and end non-overlapping windings is proposed. The analytical formula of detent force is derived based on energy method and harmonic analysis, which is validated by two-dimensional finite element analysis (FEA). Moreover, with erected parametric FEA calculation, the selection principles of slot-pole number combination and interval distance to this novel structure are obtained. Finally, the heat dissipation ability of conventional PMLSM and novel PMLSM are compared through thermal analysis.

In novel PMLSM, it is found that the (3m+1) and (3m+2) order harmonic components of thrust force are eliminated, which leads to a better driving performance in comparison with the conventional structure. Furthermore, the good heat dissipation ability of novel structure makes it possible for higher thrust density, which is crucial for ropeless lifter.

The novel PMLSM has excellent driving performance, simple structure for maintenance, possibility of modular production and high thrust density. It is a strong candidate for long-stroke ropeless lifter.

This paper aims to reviewed analytical methodologies, i.e. lumped parameter magnetic equivalent circuit (LPMEC), magnetic co-energy (MCE), Laplace equations (LE), Maxwell stress tensor (MST) method and sub-domain modelling for design of segmented PM(SPM) consequent pole flux switching machine (SPMCPFSM). Electric machines, especially flux switching machines (FSMs), are accurately modeled using numerical-based finite element analysis (FEA) tools; however, despite of expensive hardware setup, repeated iterative process, complex stator design and permanent magnet (PM) non-linear behavior increases computational time and complexity.

This paper reviews various alternate analytical methodologies for electromagnetic performance calculation. In above-mentioned analytical methodologies, no-load phase flux linkage is performed using LPMEC, magnetic co-energy for cogging torque, LE for magnetic flux density (MFD) components, i.e. radial and tangential and MST for instantaneous torque. Sub-domain model solves electromagnetic performance, i.e. MFD and torque behaviour.

The reviewed analytical methodologies are validated with globally accepted FEA using JMAG Commercial FEA Package v. 18.1 which shows good agreement with accuracy. In comparison of analytical methodologies, analysis reveals that sub-domain model not only get rid of multiples techniques for validation purpose but also provide better results by accounting influence of all machine parts which helps to reduce computational complexity, computational time and drive storage with overall accuracy of ∼99%. Furthermore, authors are confident to recommend sub-domain model for initial design stage of SPMCPFSM when higher accuracy and low computational cost are primal requirements.

The model is developed for high-speed brushless AC applications.

The SPMCPFSM enhances electromagnetic performance owing to segmented PMs configuration which makes it different than conventional designs. Moreover, developed analytical methodologies for SPMCPFSM reduce computational time compared with that of FEA.