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Article
Publication date: 3 October 2016

Sabah Ben Messaoud and Bouzidi Mezghiche

The aim of this paper is to make lightweight high-performance concrete (LWHPC) with high economic performance from existing materials on the Algerian market. Concrete with high…

Abstract

Purpose

The aim of this paper is to make lightweight high-performance concrete (LWHPC) with high economic performance from existing materials on the Algerian market. Concrete with high values with regard to following properties: mechanical, physical, rheological and durability. Because of the implementation of some basic scientific principles on the technology of LWHPC, this study is part of the valuation of local materials to manufacture LWHPC with several enhanced features such as mechanical, physical chemical, rheological and durability in the first place and with regard to the economic aspect in the second place.

Design/methodology/approach

The experimental study focused on the compatibility of cement/superplasticizer, the effect of water/cement ratio (W/C 0.22, 0.25, 0.30), the effect of replacing a part of cement by silica fume (8 per cent), the effect of combined replacement of a part of cement by silica fume (8 per cent) and natural pozzolan (10 per cent, 15 per cent, 25 per cent) and the effect of fraction of aggregate on properties of fresh and hardened concrete using the mix design method of the University of Sherbrooke, which is easy to realize and gives good results.

Findings

The results obtained allow to conclude that it is possible to manufacture LWHPC with good mechanical and physical properties in the authors’ town with available materials on the Algerian market. The mix design and manufacture of concrete with a compressive strength at 28 days reaching 56 MPa or more than 72 MPa is now possible in Biskra (Algeria), and it must no longer be used only in the experimental field. The addition of silica fume in concrete showed good strength development between the ages of 7 and 28 days depending on the mix design; concrete containing 8 per cent silica fume with a W/B (water/binder) of 0.25 has a compressive strength higher than other concretes, and concrete with silica fume is stronger than concrete without silica fume, so we can have concrete with a compressive strength of 62 MPa for W/C of 0.25 without silica fume. Then, one can avoid the use of silica fume to a resistance of concrete to the compressive strength of 62 MPa and a slump of 21 cm, as silica fume is the most expensive ingredient in the composition of the concrete and is very important economically. A main factor in producing high-strength concrete above 72 MPa is to use less reactive natural pozzolan (such as silica fume) in combination with silica fume and a W/B low of 0.25 and 0.30. The combination of silica fume and natural pozzolan in mixtures resulted in a very dense microstructure and low porosity and produced an enhanced permeability of concrete of high strength, as with resistance to the penetration of aggressive agents; thus, an economical concrete was obtained using this combination.

Research limitations/implications

The study of the influence of cementitious materials on concrete strength gain was carried out. Other features of LWHPC such as creep, cracking, shrinkage, resistance to sulphate attack, corrosion resistance, fire resistance and durability should be also studied, because there are cases where another feature is most important for the designer or owner than the compressive strength at 28 days. Further studies should include a range of variables to change mixtures significantly and determine defined applications of LWHPC to produce more efficient and economical concretes. It is important to gather information on LWHPC to push forward the formulation of characteristics for pozzolan concrete for the building industry.

Practical implications

The LWHPC can be used to obtain high modules of elasticity and high durability in special structures such as marine structures, superstructures, parking, areas for aircraft/airplane runways, bridges, tunnels and industrial buildings (nuclear power stations).

Originality/value

The novel finding of the paper is the use of crystallized slag aggregates and natural pozzolan aggregates to obtain LWHPC.

Details

World Journal of Engineering, vol. 13 no. 5
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 1 August 2019

Eric Asa, Ahmed Shaker Anna and Edmund Baffoe-Twum

This paper aims to discuss the evaluation of the compressive and splitting tensile strength of concrete mixes containing different proportions of up to 20 per cent glass aggregate

Abstract

Purpose

This paper aims to discuss the evaluation of the compressive and splitting tensile strength of concrete mixes containing different proportions of up to 20 per cent glass aggregate. Portions of sand in concretes with and without admixtures were replaced with measurements of glass aggregates.

Design/methodology/approach

“Glascrete” is a term used for concrete in which crushed glass is used as a substitute for all or part of the aggregates. Glass can be recycled many times without changing its properties, making it an ideal material in concrete. Overall, 144 cubes and 144 cylinders of glascretes were prepared with different admixtures and subjected to compressive and splitting tensile strength test.

Findings

A comparison with a 21-day control mix indicated that glass aggregates are replacing sand in concrete ranging from 5 to 20 per cent by volume, resulting in 3.8-10.6 per cent and 3.9-16.4 per cent fall in compressive and tensile strength, respectively. However, the use of mineral admixture improved the properties of the mixes at 3, 7, 14 and 21 days.

Social implications

Cities worldwide are congested, and even those with the best waste-management system would have issues with waste disposal after the year 2030. Consequently, waste management is a current issue for cities all over the world.

Originality/value

This study aims to evaluate the physical properties of mortar mixes that contain different volumes of waste glass as substitutes for fine aggregate with or without additives. Mineral additives are used to improve the mechanical properties of glascrete mixes in addition to its chemical resistance by absorbing the OH ions responsible for the possible alkali-silica reaction (ASR). It also reduces the adverse effects of mix-dimensional stability. Water-reducing admixtures are used to reduce the impact of the ASR by minimizing the amount of moisture in concrete, in effect decreasing the possible expansion of any produced gel. In this research, compressive and splitting tensile strength of concrete mortar containing waste glass of limited substitutions is evaluated.

Details

Journal of Engineering, Design and Technology , vol. 17 no. 6
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 14 July 2023

Sweety Poornima Rau Merugu and Manjunath Y.M.

This study aims at designing consistent and durable concrete by making use of waste materials. An investigation has been carried out to evaluate the performance of conventional…

Abstract

Purpose

This study aims at designing consistent and durable concrete by making use of waste materials. An investigation has been carried out to evaluate the performance of conventional and optimal concrete (including 5% GP) at high temperatures for different exposure times.

Design/methodology/approach

An experimental work is carried out to compare the conventional and optimal concrete with respect to weight loss, mechanical strength characteristics (compressive, tensile and flexural) after exposed to 100, 200 and 300 °C with 1, 2 and 3 h duration of exposure followed by cooling in furnace for 24 h and then air cooling.

Findings

The workability of granite powder modified concrete decreases as percentage of replacement increases. Compressive, tensile and flexural strengths all increased at 100 °C when compared to strength characteristics at normal temperature, regardless of the exposure conditions, and there was no weight loss noticed. For 200 and 300 °C, the strengths were decreased compared to normal temperature and an elevated temperature of 100 °C, as weight loss of concrete specimens are observed to be decreased at these temperatures. So, the optimum elevated temperature can be concluded as 100 °C.

Originality/value

Incorporating pozzolanic binder (granite powder) as cement replacement subjecting to elevated temperatures in an electric furnace is the research gap in this area. Many of the works were carried out replacing GP for fine aggregate at normal temperatures and not at elevated temperatures.

Details

Journal of Structural Fire Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 1 October 2002

R.V. Balendran, T.M. Rana, T. Maqsood and W.C. Tang

The inclusion of pozzolans like pulverised fuel ash (PFA), silica fume (SF) and metakaolin (MK) enhances the properties of concrete both in fresh and hardened states. In the case…

807

Abstract

The inclusion of pozzolans like pulverised fuel ash (PFA), silica fume (SF) and metakaolin (MK) enhances the properties of concrete both in fresh and hardened states. In the case of high performance concrete (HPC), their role in enhancing the workability, strength and durability is extremely significant. However HPC has been observed to be more vulnerable than normal strength concrete when exposed to elevated temperatures. This paper presents an overview and discusses the strength and durability performance of high‐performance pozzolanic concretes incorporating PFA, SF, and MK subjected to elevated temperatures. Various researchers have demonstrated that addition of silica fume causes HPC to perform poorly when subjected to elevated temperatures. Higher loss of strength and spalling risks are also associated with it. Addition of PFA and MK has been found to improve the fire performance of HPC both in terms of residual strength and durability.

Details

Structural Survey, vol. 20 no. 4
Type: Research Article
ISSN: 0263-080X

Keywords

Article
Publication date: 9 May 2022

Erfan Najaf, Hassan Abbasi and Seyed Mehdi Zahrai

Today, using lightweight structural concrete plays a major role in reducing the damage to concrete structures. On the other hand, lightweight concretes have lower compressive and…

161

Abstract

Purpose

Today, using lightweight structural concrete plays a major role in reducing the damage to concrete structures. On the other hand, lightweight concretes have lower compressive and flexural strengths with lower impact resistance compared to ordinary concretes. The aim of this study is to investigate the effect of simultaneous use of waste glass powder, microsilica and polypropylene fibers to make sustainable lightweight concrete that has high compressive and flexural strengths, ductility and impact resistance.

Design/methodology/approach

In this article, the lightweight structural concrete is studied to compensate for the lower strength of lightweight concrete. Also, considering the environmental aspects, microsilica as a partial replacement for cement, waste glass powder instead of some aggregates and polypropylene fibers are used. Microsilica was used at 8, 10 and 12 wt% of cement. Waste glass powder was added to 20, 25 and 30 wt% of aggregates, while fibers were used at 0.5, 1 and 1.5 wt% of cement.

Findings

After making the experimental specimens, compressive strength, flexural strength and impact resistance tests were performed. Ultimately, it was concluded that the best percentage of used microsilica and glass powder was equal to 10 and 25%, respectively. Furthermore, using 1.5 wt% of fibers could significantly improve the compressive and flexural strengths of lightweight concrete and increase its impact resistance at the same time. For constructing a five-story building, by replacing cement with microsilica by 10 wt%, the amount of used cement is reduced by 5 tons, consequently producing 4,752 kg less CO2 that is a significant value for the environment.

Originality/value

The study provides a basis for making sustainable lightweight concrete with high strength against compressive, flexural and impact loads.

Details

International Journal of Structural Integrity, vol. 13 no. 3
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 3 October 2016

Salvador Noriega Morales, Adán Valles Ch., Vianey Torres-Argüelles, Erwin Martínez G. and Andrés Hernández G.

This paper aims to describe the application of several Six Sigma tools to explain the improvement changes needed in a company that manufactures concrete blocks. The paper explains…

Abstract

Purpose

This paper aims to describe the application of several Six Sigma tools to explain the improvement changes needed in a company that manufactures concrete blocks. The paper explains the methodology and the tools of the Six Sigma system, their use in the project, the application of the DMAIC (Define, Measure, Analyse, Improve and Control) process for the identification and definition of the problems, the related performance variables and the results obtained.

Design/methodology/approach

The paper reports the research made to improve the production of concrete blocks, specifically, the application of the DMAIC process, which is part of the Six Sigma methodologies; DMAIC stands for Definition of the problem, Measurement of the performance, Analysis using specific statistical methods and tools, Improvement the factors that cause the problem and Control the processes to ensure that the problem will not occur again. Each of those steps is explained in detail in the paper, which also presents the application of other improvement techniques.

Findings

The results show the adaptability and relevance of Six Sigma for the improvement of production operations. It is clearly demonstrated that it leads to benefits such as the elimination of machine downtime, reduction of scrap from 18 to 2 per cent and the improvements made in plant layout and production facilities to increase the productivity.

Research limitations/implications

In improvement projects, the differential between the initial and final conditions varies, depending on the magnitude of the problems or potential opportunities. Although this paper describes only the application of Six Sigma, the methodology has a wide potential application in most manufacturing industries.

Practical implications

With the Six Sigma and DMAIC tools’ application and the improvement process, the agility obtained is driving a more mechanized perspective of production operations. The customer service level was increased, through fast deliveries of complete orders. This project shows that the application of the Six Sigma methodology is feasible and produces attractive financial and operational results in this segment of the construction industry.

Originality/value

The companies dedicated to the production of concrete blocks commonly reproduce the systems and standards of the industry, which are commonly designed around civil engineering and technical issues. Thus, the application of improvement tools is exceptional in manufacturing environments. Although this paper is just one application of the methodology, it explains in detail the DMAIC use for companies that are committed to the development of new competencies to increase their competitiveness.

Article
Publication date: 21 June 2023

Mohamed El Boukhari, Ossama Merroun, Chadi Maalouf, Fabien Bogard and Benaissa Kissi

The purpose of this study is to experimentally determine whether mechanical properties of concrete can be improved by using olive pomace aggregates (OPA) as a substitute for…

Abstract

Purpose

The purpose of this study is to experimentally determine whether mechanical properties of concrete can be improved by using olive pomace aggregates (OPA) as a substitute for natural sand. Two types of OPA were tested by replacing an equivalent amount of natural sand. The first type was OPA mixed with olive mill wastewater (OMW), and the second type was OPA not mixed with OMW. For each type, two series of concrete were produced using OPA in both dry and saturated states. The percentage of partial substitution of natural sand by OPA varied from 0% to 15%.

Design/methodology/approach

The addition of OPA leads to a reduction in the dry density of hardened concrete, causing a 5.69% decrease in density when compared to the reference concrete. After 28 days, ultrasonic pulse velocity tests indicated that the resulting material is of good quality, with a velocity of 4.45 km/s. To understand the mechanism of resistance development, microstructural analysis was conducted to observe the arrangement of OPA and calcium silicate hydrates within the cementitious matrix. The analysis revealed that there is a low level of adhesion between the cement matrix and OPA at interfacial transition zone level, which was subsequently validated by further microstructural analysis.

Findings

The laboratory mechanical tests indicated that the OPCD_OPW (5) sample, containing 5% of OPA, in a dry state and mixed with OMW, demonstrated the best mechanical performance compared to the reference concrete. After 28 days of curing, this sample exhibited a compressive strength (Rc) of 25 MPa. Furthermore, it demonstrated a tensile strength of 4.61 MPa and a dynamic modulus of elasticity of 44.39 GPa, with rebound values of 27 MPa. The slump of the specimens ranged from 5 cm to 9 cm, falling within the acceptable range of consistency (Class S2). Based on these findings, the OPCD_OPW (5) formulation is considered optimal for use in concrete production.

Originality/value

This research paper provides a valuable contribution to the management of OPA and OMW (OPA_OMW) generated from the olive processing industry, which is known to have significant negative environmental impacts. The paper presents an intriguing approach to recycling these materials for use in civil engineering applications.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 1 January 1983

D.M. Tucker and R.E.H. Read

Buildings, or portions of buildings, look a sorry sight after a fire: some may have collapsed and be only twisted ruins, others may have mainly suffered damage from smoke. Between…

Abstract

Buildings, or portions of buildings, look a sorry sight after a fire: some may have collapsed and be only twisted ruins, others may have mainly suffered damage from smoke. Between these extremes there is a wide range of degree of damage. This paper provides some guidance and references on the effects of fire on building materials and structural components so that decisions as to repairability are not based wholly on superficial appearances.

Details

Structural Survey, vol. 1 no. 1
Type: Research Article
ISSN: 0263-080X

Article
Publication date: 1 August 1994

D A Chamberlain

Examines a research program into the use of automation and robotics inmasonry building. The four main objectives of the project were to establishthe requirements for the…

229

Abstract

Examines a research program into the use of automation and robotics in masonry building. The four main objectives of the project were to establish the requirements for the application of robotics in masonry construction; construct a prototype robot; develop the operation software system; and evaluate suitable blocks for construction using robots. Describes the construction of the prototype robot cell and the research methods used and concludes that combining the research findings with work elsewhere it should be possible to achieve a commercially viable robotic solution for masonry and similar tasks on the construction site.

Details

Industrial Robot: An International Journal, vol. 21 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 7 September 2020

Kiran Mansingrao Mane, D.K. Kulkarni and K.B. Prakash

The use of huge quantity of natural fine aggregate (NFA) and cement in civil construction work which have given rise to various ecological problems. The industrial waste like…

Abstract

Purpose

The use of huge quantity of natural fine aggregate (NFA) and cement in civil construction work which have given rise to various ecological problems. The industrial waste like blast furnace slag (GGBFS), fly ash, metakaolin and silica fume can be partly used as a replacement for cement and manufactured sand obtained from crusher and partly used as fine aggregate. The purpose of this paper is to predict the shear strength of concrete using artificial neural network (ANN) for concrete made by using different pozzolans and partly replacing NFA by manufactured sand (MS) which can reduce the time and experimental cost.

Design/methodology/approach

In this work, MATLAB software model is developed using neural network toolbox to predict the shear strength of concrete made by using pozzolanic materials and partly replacing NFA by manufactured sand (MS). Shear strength was experimentally calculated, and results obtained from experiment were used to develop the ANN model. A total of 131 results values were used to modeling formation, and from that 30% data record was used for testing purpose and 70% data record was used for training purpose. In total, 25 input materials properties were used to find the 28 days shear strength of concrete obtained from partly replacing cement with pozzolans and partly replacing NFA by manufactured sand (MS).

Findings

The results obtained from ANN model provide very strong accuracy to predict shear strength of concrete obtained from partly replacing cement with pozzolans and NFA by manufactured sand.

Originality/value

This research study is on determining shear strength of concrete using ANN. The use of this study is to predict the shear strength of concrete using ANN for concrete made by using different pozzolans and partly replacing NFA by manufactured sand (MS) which can reduce the time and experimental cost.

Details

Journal of Engineering, Design and Technology , vol. 19 no. 2
Type: Research Article
ISSN: 1726-0531

Keywords

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