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1 – 10 of over 3000Asliah Seharing, Abdul Hadi Azman and Shahrum Abdullah
The objective of this paper is to identify suitable lattice structure patterns for the design of porous bone implants manufactured using additive manufacturing.
Abstract
Purpose
The objective of this paper is to identify suitable lattice structure patterns for the design of porous bone implants manufactured using additive manufacturing.
Design/methodology/approach
The study serves to compare and analyse the mechanical behaviours between cubic and octet-truss gradient lattice structures. The method used was uniaxial compression simulations using finite element analysis to identify the translational displacements.
Findings
From the simulation results, in comparison to the cubic lattice structure, the octet-truss lattice structure showed a significant difference in mechanical behaviour. In the same design space, the translational displacement for both lattice structures increased as the relative density decreased. Apart from the relative density, the microarchitecture of the lattice structure also influenced the mechanical behaviour of the gradient lattice structure.
Research limitations/implications
Gradient lattice structures are suitable for bone implant applications because of the variation of pore sizes that mimic the natural bone structures. The complex geometry that gradient lattice structures possess can be manufactured using additive manufacturing technology.
Originality/value
The results demonstrated that the cubic gradient lattice structure has the best mechanical behaviour for bone implants with appropriate relative density and pore size.
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Hubannur Seremet and Nazim Babacan
This paper aims to examine the static compression characteristics of cell topologies in body-centered cubic with vertical struts (BCCZ) and face-centered cubic with vertical…
Abstract
Purpose
This paper aims to examine the static compression characteristics of cell topologies in body-centered cubic with vertical struts (BCCZ) and face-centered cubic with vertical struts (FCCZ) along with novel BCCZZ and FCCZZ lattice structures.
Design/methodology/approach
The newly developed structures were obtained by adding extra interior vertical struts into the BCCZ and FCCZ configurations. The samples, composed of the AlSi10Mg alloy, were fabricated using the selective laser melting (SLM) additive manufacturing technique. The specific compressive strength and failure behavior of the manufactured lattice structures were investigated, and comparative analysis among them was done.
Findings
The results revealed that the specific strength of BCCZZ and FCCZZ samples with 0.5 mm strut diameter exhibited approximately a 23% and 18% increase, respectively, compared with the BCCZ and FCCZ samples with identical strut diameters. Moreover, finite element analysis was carried out to simulate the compressive response of the lattice structures, which could be used to predict their strength and collapse mode. The findings showed that while the local buckling of lattice cells is the major failure mode, the samples subsequently collapsed along a diagonal shear band.
Originality/value
An original and systematic investigation was conducted to explore the compression properties of newly fabricated lattice structures using SLM. The results revealed that the novel FCCZZ and BCCZZ structures were found to possess significant potential for load-bearing applications.
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Sergio de la Rosa, Pedro F. Mayuet, Cátia S. Silva, Álvaro M. Sampaio and Lucía Rodríguez-Parada
This papers aims to study lattice structures in terms of geometric variables, manufacturing variables and material-based variants and their correlation with compressive behaviour…
Abstract
Purpose
This papers aims to study lattice structures in terms of geometric variables, manufacturing variables and material-based variants and their correlation with compressive behaviour for their application in a methodology for the design and development of personalized elastic therapeutic products.
Design/methodology/approach
Lattice samples were designed and manufactured using extrusion-based additive manufacturing technologies. Mechanical tests were carried out on lattice samples for elasticity characterization purposes. The relationships between sample stiffness and key geometric and manufacturing variables were subsequently used in the case study on the design of a pressure cushion model for validation purposes. Differentiated areas were established according to patient’s pressure map to subsequently make a correlation between the patient’s pressure needs and lattice samples stiffness.
Findings
A substantial and wide variation in lattice compressive behaviour was found depending on the key study variables. The proposed methodology made it possible to efficiently identify and adjust the pressure of the different areas of the product to adapt them to the elastic needs of the patient. In this sense, the characterization lattice samples turned out to provide an effective and flexible response to the pressure requirements.
Originality/value
This study provides a generalized foundation of lattice structural design and adjustable stiffness in application of pressure cushions, which can be equally applied to other designs with similar purposes. The relevance and contribution of this work lie in the proposed methodology for the design of personalized therapeutic products based on the use of individual lattice structures that function as independent customizable cells.
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Mohan Kumar K and Arumaikkannu G
The purpose of this paper is to compare the influence of relative density (RD) and strain rates on failure mechanism and specific energy absorption (SEA) of polyamide lattices…
Abstract
Purpose
The purpose of this paper is to compare the influence of relative density (RD) and strain rates on failure mechanism and specific energy absorption (SEA) of polyamide lattices ranging from bending to stretch-dominated structures using selective laser sintering (SLS).
Design/methodology/approach
Three bending and two stretch-dominated unit cells were selected based on the Maxwell stability criterion. Lattices were designed with three RD and fabricated by SLS technique using PA12 material. Quasi-static compression tests with three strain rates were carried out using Taguchi's L9 experiments. The lattice compressive behaviour was verified with the Gibson–Ashby analytical model.
Findings
It has been observed that RD and strain rates played a vital role in lattice compressive properties by controlling failure mechanisms, resulting in distinct post-yielding responses as fluctuating and stable hardening in the plateau region. Analysis of variance (ANOVA) displayed the significant impact of RD and emphasised dissimilar influences of strain rate that vary to cell topology. Bending-dominated lattices showed better compressive properties than stretch-dominated lattices. The interesting observation is that stretch-dominated lattices with over-stiff topology exhibited less compressive properties contrary to the Maxwell stability criterion, whereas strain rate has less influence on the SEA of face-centered and body-centered cubic unit cells with vertical and horizontal struts (FBCCXYZ).
Practical implications
This comparative study is expected to provide new prospects for designing end-user parts that undergo various impact conditions like automotive bumpers and evolving techniques like hybrid and functionally graded lattices.
Originality/value
To the best of the authors' knowledge, this is the first work that relates the strain rate with compressive properties and also highlights the lattice behaviour transformation from ductile to brittle while the increase of RD and strain rate analytically using the Gibson–Ashby analytical model.
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Diana L. Ramírez-Gutiérrez, Enrique Cuan-Urquizo and Rita Q. Fuentes-Aguilar
Demanding applications could benefit from the mathematical parametrization of lattice structures as this could lead not only to the characterization of structure–property relation…
Abstract
Purpose
Demanding applications could benefit from the mathematical parametrization of lattice structures as this could lead not only to the characterization of structure–property relation but also facilitates the tailoring of the effective mechanical properties. This paper aims to characterize the mechanical performance of sine-based lattices. The characterization includes the results of in-plane Poisson’s ratio plates models, and the stiffness of additively manufactured lattice plates when loaded in the out-of-plane direction, with the objective of obtaining a relation with their geometrical parameters.
Design/methodology/approach
The geometrical parameter–Poisson’s ratio relationship was characterized via finite element (FE) simulations. The stiffness was also measured on additively manufactured polylactic acid lattice plates and contrasted with FE computations.
Findings
The characterization of auxetic lattice plates performed using in-plane and out-of-plane loading leads to key properties when deciding the geometry specific for applications: relative density, auxetic behavior and stiffness. Approximately 26% reduction of stiffness was observed between the square lattice and sine-based lattices of the same volume fraction.
Originality/value
Auxetic metamaterials are potential candidates for applications in biomedical engineering, smart sensors, sports and soft robotics. This paper aims to contribute to the existing gap in the study of auxetic metamaterials subjected to complex loading conditions, other than simple tension and compression, required for the mentioned applications.
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Sudipta Pramanik, Kay-Peter Hoyer and Mirko Schaper
The purpose of this study is to investigate the manufacturability of Fe-3Si lattice structures and the resulting mechanical properties. This study could lead to the successful…
Abstract
Purpose
The purpose of this study is to investigate the manufacturability of Fe-3Si lattice structures and the resulting mechanical properties. This study could lead to the successful processing of squirrel cage conductors (a lattice structure by design) of an induction motor by additive manufacturing in the future.
Design/methodology/approach
The compression behaviour of two lattice structures where struts are arranged in a face-centred cubic position and vertical edges (FCCZ), and struts are placed at body-centred cubic (BCC) positions, prepared by laser powder bed fusion (LPBF), is explored. The experimental investigations are supported by finite element method (FEM) simulations.
Findings
The FCCZ lattice structure presents a peak in the stress-strain curve, whereas the BCC lattice structure manifests a plateau. The vertical struts aligned along the compression direction lead to a significant increase in the load-carrying ability of FCCZ lattice structures compared to BCC lattice structures. This results in a peak in the stress-strain curve. However, the BCC lattice structure presents the bending of struts with diagonal struts carrying the major loads with struts near the faceplate receiving the least load. A high concentration of geometrically necessary dislocations (GNDs) near the grain boundaries along cell formation is observed in the microstructure.
Originality/value
To the best of the authors’ knowledge, this is the first study on additive manufacturing of Fe-3Si lattice structures. Currently, there are no investigations in the literature on the manufacturability and mechanical properties of Fe-3Si lattice structures.
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Ali Ayyed Abdul-Kadhim, Fue-Sang Lien and Eugene Yee
This study aims to modify the standard probabilistic lattice Boltzmann methodology (LBM) cellular automata (CA) algorithm to enable a more realistic and accurate computation of…
Abstract
Purpose
This study aims to modify the standard probabilistic lattice Boltzmann methodology (LBM) cellular automata (CA) algorithm to enable a more realistic and accurate computation of the ensemble rather than individual particle trajectories that need to be updated from one time step to the next (allowing, as such, a fraction of the collection of particles in any lattice grid cell to be updated in a time step, rather than the entire collection of particles as in the standard LBM-CA algorithm leading to a better representation of the dynamic interaction between the particles and the background flow). Exploitation of the inherent parallelism of the modified LBM-CA algorithm to provide a computationally efficient scheme for computation of particle-laden flows on readily available commodity general-purpose graphics processing units (GPGPUs).
Design/methodology/approach
This paper presents a framework for the implementation of a LBM for the simulation of particle transport and deposition in complex flows on a GPGPU. Towards this objective, the authors have shown how to map the data structure of the LBM with a multiple-relaxation-time (MRT) collision operator and the Smagorinsky subgrid-scale turbulence model (for turbulent fluid flow simulations) coupled with a CA probabilistic method (for particle transport and deposition simulations) to a GPGPU to give a high-performance computing tool for the calculation of particle-laden flows.
Findings
A fluid-particle simulation using our LBM-MRT-CA algorithm run on a single GPGPU was 160 times as computationally efficient as the same algorithm run on a single CPU.
Research limitations/implications
The method is limited by the available computational resources (e.g. GPU memory size).
Originality/value
A new 3D LBM-MRT-CA model was developed to simulate the particle transport and deposition in complex laminar and turbulent flows with different hydrodynamic characteristics (e.g. vortex shedding, impingement, free shear layer, turbulent boundary layer). The solid particle information is encapsulated locally at the lattice grid nodes, allowing for straightforward mapping of the datastructure onto a GPGPU enabling a massive parallel execution of the LBM-MRT-CA algorithm. The new particle transport algorithm was based on the local (bulk) particle density and velocity and provides more realistic results for the particle transport and deposition than the standard LBM-CA algorithm.
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Yue‐Shi Lee, Show‐Jane Yen and Min‐Chi Hsieh
Web mining is one of the mining technologies, which applies data mining techniques in large amount of web data to improve the web services. Web traversal pattern mining discovers…
Abstract
Web mining is one of the mining technologies, which applies data mining techniques in large amount of web data to improve the web services. Web traversal pattern mining discovers most of the users’ access patterns from web logs. This information can provide the navigation suggestions for web users such that appropriate actions can be adopted. However, the web data will grow rapidly in the short time, and some of the web data may be antiquated. The user behaviors may be changed when the new web data is inserted into and the old web data is deleted from web logs. Besides, it is considerably difficult to select a perfect minimum support threshold during the mining process to find the interesting rules. Even though the experienced experts, they also cannot determine the appropriate minimum support. Thus, we must constantly adjust the minimum support until the satisfactory mining results can be found. The essences of incremental or interactive data mining are that we can use the previous mining results to reduce the unnecessary processes when the minimum support is changed or web logs are updated. In this paper, we propose efficient incremental and interactive data mining algorithms to discover web traversal patterns and make the mining results to satisfy the users’ requirements. The experimental results show that our algorithms are more efficient than the other approaches.
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David Downing, Martin Leary, Matthew McMillan, Ahmad Alghamdi and Milan Brandt
Metal additive manufacturing is an inherently thermal process, with intense localised heating and for sparse lattice structures, often rapid uneven cooling. Thermal effects…
Abstract
Purpose
Metal additive manufacturing is an inherently thermal process, with intense localised heating and for sparse lattice structures, often rapid uneven cooling. Thermal effects influence manufactured geometry through residual stresses and may also result in non-isotropic material properties. This paper aims to increase understanding of the evolution of the temperature field during fabrication of lattice structures through numerical simulation.
Design/methodology/approach
This paper uses a reduced order numerical analysis based on “best-practice” compromise found in literature to explore design permutations for lattice structures and provide first-order insight into the effect of these design variables on the temperature field.
Findings
Instantaneous and peak temperatures are examined to discover trends at select lattice locations. Insights include the presence of vertical struts reduces overall lattice temperatures by providing additional heat transfer paths; at a given layer, the lower surface of an inclined strut experiences higher temperatures than the upper surface throughout the fabrication of the lattice; during fabrication of the lower layers of the lattice, isolated regions of material can experience significantly higher temperatures than adjacent regions.
Research limitations/implications
Due to the simplifying assumptions and multi-layer material additions, the findings are qualitative in nature. Future research should incorporate additional heat transfer mechanisms.
Practical implications
These findings point towards thermal differences within the lattice which may manifest as dimensional differences and microstructural changes in the built part.
Originality/value
The paper provides qualitative insights into the effect of local geometry and topology upon the evolution of temperature within lattice structures fabricated in metal additive manufacturing.
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