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The thermal history during laser exposure determines part properties in selective laser sintering (SLS). The purpose of this study is to introduce a new measurement technique based on a CO₂ laser unit combined with a high-speed DCS. A first comparison of the thermal history during laser exposure measured with Laser-high-speed-(HS)-differential scanning calorimetry-(DSC) and in SLS process is shown.

This Laser-HS-DSC allows an imitation of the SLS-process in a very small scale, as the sample is directly heated by a CO₂ laser. For this study, the laser power and the impact time is varied for determining temperature and achieved heating rates. Consequently, the temperature levels measured by the Laser-HS-DSC are compared with measurements in SLS-process.

The influence of laser power and impact time on resulting maximum temperatures und heating rates during laser exposure are investigated. With increasing laser power and impact time the maximum temperature rises up to approximately 450°C without material degradation. The heating rate increases up to an impact time of 3 ms and stays almost equal for higher durations.

The Laser-HS-DSC experiments are based on few particles limiting a complete comparison with SLS process. In SLS, one volume element is exposed several times. In this study the PA12 material was exposed only once.

For the first time, laser sintering experiments can be transferred to a laboratory scale to analyze the influence of laser exposure on resulting temperature field during laser exposure without superimposing effects.

A model study of laser heating process including phase change and molten flow in the melt pool gives physical insight into the process and provides useful information on the influence of melting parameters. In addition, the predictions reduce the experimental cost and minimize the experimental time. Consequently, investigation into laser control melting of the titanium alloy becomes essential. The purpose of this paper is to do this.

Laser repetitive pulse heating of titanium surface is investigated and temperature field as well as Marangoni flow in the melt pool is predicted using finite volume approach. The influence of laser scanning speed and laser pulse parameter (defining the laser pulse intensity distribution at the workpiece surface) on temperature distribution and melt size is examined. The experiment is carried out to validate temperature predictions for two consecutive laser pulses.

The influence of laser scanning speed is significant on the melt pool geometry, which is more pronounced for the laser pulse parameter β=0. Temperature predictions agree with the thermocouple data obtained from the experiment.

Although temperature dependent properties are used in the simulations, isotropy in properties may limit the simulations. The laser canning speed is limited to 0.3 m/s, which is good for surface treatment process, but it may slow for annealing treatments.

The results are very useful to capture insight into the melting process. In addition, the influence of laser scanning speed and laser pulse intensity distribution on the melt formation in the surface vicinity is well presented, which will be useful for those working on laser surface treatment process.

The work is original and findings are new, which demonstrate the influence of laser parameters on the melt pool formation and resulting Marangoni flow.

The large blood vessels (LBV) would act as a heat sink and hence play a significant role during photo-thermal therapy. Gold nanoshell was considered as a high-heat absorbing agent in photo-thermal heating to reduce the cooling effect of LBV. The heat sink effect of LBV results in insignificant irreversible tissue thermal damage. The paper aims to discuss these issues.

In this paper, the thermal history of tissue embedded with LBV during photo-thermal heating were calculated using finite element-based simulation technique. A volumetric laser source term based on modified Beer-Lambert law was introduced to model laser heating. The numerically predicted temperature drop was validated against that of previously performed experiments by the authors on tissue mimic embedded with simulated blood vessels. In the later part of the study, Arrhenius equation was coupled with the energy equation to investigate and report the irreversible thermal damage to the bio-tissues.

The results obtained conclude that tissue with different orientation of blood vessels results in different thermal response at the tissue surface. Gold nanoshells were introduced into the laser irradiated tissue to overcome the cooling effect of LBV during plasmonic photo-thermal heating. The effect of size and concentration of nanoparticles on tissue heating were analyzed. The predicted damage parameter was much lower in case of tissue embedded with blood vessel than that predicted in case of bare tissue, which results in incomplete tissue necrosis. Finally, the effects of laser specification, blood vessel specification and blood perfusion on the tissue thermal damage were examined.

The conjugate energy equations in conjunction with Arrhenius equation were solved numerically to predict the tissue irreversible damage embedded with LBV.

The purpose of this study is to propose the use of a pre-deposition heating system for fused filament fabrication (FFF) as a means to enhance interlayer bonding by elevating the substrate temperature. The effects of the heating on thermal profile at the bonding interface and the mechanical properties of three-dimensional printed parts are investigated.

A 12-W laser head is integrated to a commercial printer as the pre-deposition heating system. The laser beam heats up substate before the deposition of a fresh filament. Effects of laser powers are investigated and the thermal profile is measured with thermocouple, infrared camera and finite element model. The correlation between the temperature at the bonding interface and the bonding quality is investigated by conducting tensile testing and neck width measurement with microscope.

The pre-deposition heating system is proven to be effective in enhancing the inter-layer strength in FFF parts. Tensile testing of specimens along build direction (Z) shows an increase of around 50% in ultimate strength. A linear relationship is observed between the pre-deposition temperature at bond interface and bonding strength. It is evident that elevating the pre-deposition temperature promotes interlayer polymer diffusion as shown by the increased neck width between layers.

Thermocouples that are sandwiched between layers are used to achieve accurate measurement of the interfacial temperature. The temperature profiles under pre-deposition heating are analyzed and correlated to the interlayer bonding strengths.

The purpose of this paper is to propose and analyze a combined heat treatment of metal materials, consisting in classic induction pre-heating and/or post-heating and full heating by laser beam. This technology is prospective for some kinds of surface hardening and welding because its application leads to lowering of temperature gradients at the heated spots, which substantially reduces local residual mechanical strains and stresses.

The task was solved like the 3D hard-coupled problem for electromagnetic field, temperature field and field of displacements. It was solved numerically using the techniques based on the FEM. For solution was used commercial software COMSOL Multiphysics, some parts were solved using own scripts in the software Agros.

In the paper are shown results of the numerical solution and experimental measured data. Due the work the authors found that the influence of the pre-heating and post-heating really leads to limit the temperature gradients and from other measurements is clear that also to improving of the welding.

The paper presents fully 3D nonlinear and nonstationary mathematical model of hybrid laser welding, its numerical solution experimental verification.

Laser soldering provides a useful tool for the electronics manufacturer and has found a number of successful industrial applications. The laser provides highly controllable localised heating in a manner similar to hand soldering and has distinct advantages over other soldering methods. However, the heating processes that occur in laser soldering are complex making it difficult to predict whether a particular operation will be successful. Numerical modelling provides a valuable tool in answering such questions but the modelling process and the assumptions upon which it is based must be understood if the results are to be reliable.This paper explains the assumptions made in deriving a suitable model and describes the use of a commercial finite element modelling package to aid the understanding of laser soldering processes, with a particular emphasis on single and multi‐pass scanned beam soldering operations.

The gas assisted Iaser heating of engineering surfaces finds wide application in industry. Numerical simulation of the heating process may considerably reduce the cost spent on experimentation. In the present study, 2‐dimensional axisymmetric flow and energy equations are solved numerically using a control volume approach for the case of a gas assisted laser heating of steel surfaces. Various turbulence models including standard k‐ε, k‐ε YAP, low Reynolds number k‐ε and RSTM models are tested. The low Reynolds number k‐ε model is selected to account for the turbulence. Variable properties of both solid and gas are taken into account during the simulation. Air is considered as an assisting gas impinging the workpiece surface coaxially with the laser beam. In order to validate the presently considered methodology, the study is extended to include comparison of present predictions with analytical solution for the case available in the literature. It is found that the assisting gas jet has some influence on the temperature profiles. This effect is minimum at the irradiated spot center and it amplifies considerably in the gas side. In addition, account for the variable properties results in lower surface temperatures as compared to the constant properties case.

Laser soldering, as a viable technique for surface mounting assemblies, is reviewed. The criteria for selection of a CO2 or a Nd:YAG laser are discussed. New data are given that quantify the beneficial effects of laser soldering on the solder fillet microstructure, and how this relates to in‐service performance.

This paper aims to present a three-dimensional (3D) model of hybrid laser welding of a steel plate. Before welding, the plate is pre- and/or post-heated by induction to avoid mechanical stresses in material due to high gradients of temperature. Welding itself is realized by laser beam without welding rod. The model takes into account existence of both solid and liquid phases in the weld.

Presented is the complete mathematical model of the above heat treatment process, taking into account all relevant nonlinearities (saturation curve of the processed steel material and temperature dependences of its physical parameters). Its numerical solution is realized by the finite element method. Some important results are compared with experimental data.

In comparison with the former model developed by the authors that did not take into account the phase change, the results are more realistic and exhibit a better accordance with measurements. On the other hand, they strongly depend on sufficiently accurate knowledge of material parameters in both solid and liquid levels (that represent the input data).

The quality of calculated results strongly depends on the material properties and their temperature dependencies. In case of alloys (whose chemical composition may vary in some range), such data are often unavailable and must be estimated on the basis of experiments. Another quantity that has to be calibrated is the time dependence of power delivered by the laser beam, which is due to the production of a plasma cloud above the exposed spot.

The presented model and methodology of its solution may represent a basis for design of the complete technology of laser welding with induction pre-heating and/or post-heating.

Fully 3D model of hybrid laser welding (supplemented with pre- and/or post-heating by magnetic induction) taking into account both solid and liquid phases of welded metal and influence of the plasma cloud is presented.

Selective laser melting (SLM) is an advanced rapid prototyping or additive manufacturing technology that uses high power density laser to fabricate metal/alloy components with minimal geometric constraints. The SLM process is multi-physics in nature and its study requires development of complex simulation tools. The purpose of this paper is to study – for the first time, to the best of the authors’ knowledge – the electromagnetic wave interactions and thermal processes in SLM based dense powder beds under the full-wave formalism and identify prospective metal powder bed particle distributions that can substantially improve the absorption rate, SLM volumetric deposition rate and thereby the overall build time.

We present a self-consistent thermo-optical model of the laser-matter interactions pertaining to SLM. The complex electromagnetic interactions and thermal effects in the dense metal powder beds are investigated by means of full-wave finite difference simulations. The model allows for accurate simulations of the excitation of gap, bulk and surface electromagnetic resonance modes, the energy transport across the particles, time dependent local permittivity variations under the incident laser intensity, and the thermal effects (joule heating) due to electromagnetic energy dissipation.

Localized gap and surface plasmon polariton resonance effects are identified as possible mechanisms toward improved absorption in small and medium size titanium powder beds. Furthermore, the observed near homogeneous temperature distributions across the metal powders indicates fast thermalization processes and allows for development of simple analytical models to describe the dynamics of the SLM process.

To the best of the authors’ knowledge, for the first time the electromagnetic interactions and thermal processes with dense powder beds pertaining to SLM processes are investigated under full-wave formalism. Explicit description is provided for important SLM process parameters such as critical laser power density, saturation temperature and time to melt. Specific guidelines are presented for improved energy efficiency and optimization of the SLM process deposition rates.