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The purpose of this paper is to study the effect of laser fluence on the post‐transfer cell viability of human colon cancer cells (HT‐29) during a typical biofabrication process, matrix‐assisted pulsed‐laser evaporation direct‐write (MAPLE DW).

The post‐transfer cell viability in MAPLE DW depends on various operation conditions such as the applied laser fluence. HT‐29 cell was selected as a model mammalian cell to investigate the effect of laser fluence on the post‐transfer cell viability. MAPLE DW‐based HT‐29 cell direct writing was implemented using an ArF excimer laser under a wide range of laser fluence. Trypan blue dye‐exclusion was used to test the post‐transfer cell viability.

It has been observed that: the HT‐29 cell viability decreases from 95 to 78 percent as the laser fluence increases from 258 to 1,482 mJ/cm²; and cell injury in this study is mainly due to the process‐induced mechanical stress during the cell droplet formation and landing processes while the effects of thermal influence and ultraviolet radiation are below the level of detection.

This paper reveals some interesting relationships between the laser fluence and the post‐transfer mammalian cell viability and injury, and the resulting knowledge of these process‐related relationships helps the wide implementation of MAPLE DW‐based biofabrication. Post‐transfer cell injury reversibility and cell proliferation capacity need to be further elucidated.

This paper will help the wide implementation of cell direct‐write technologies including MAPLE DW to fabricate biological constructs as artificial tissues/organs and bio‐sensing devices.

The shortage of donor organs and the need of various bio‐sensing devices have significantly prompted the development of various biological material‐based direct‐write technologies. Process‐induced cell injury happens during fabricating of biological constructs using different direct‐write technologies including MAPLE DW. The post‐transfer cell viability is a key index to evaluate the feasibility and efficiency of any biofabrication technique. This paper has investigated the effect of laser fluence on the post‐transfer HT‐29 cell viability and injury. The knowledge from this study will help effectively and efficiently fabricate various biological constructs for organ printing and biosensor fabrication applications.

For many applications, including space applications, the usability and performance of a component is dependent on the surface topology of the additively manufactured part. The purpose of this paper is to present an investigation into minimizing the residual surface roughness of direct metal laser sintering (DMLS) samples by manipulating the input process parameters.

First, the ability to manipulate surface roughness by modifying processing parameters was explored. Next, the surface topography was characterized to quantify roughness. Finally, microthruster nozzles were created both additively and conventionally for flow testing and comparison.

Surface roughness of DMLS samples was found to be highly dependent on the laser power and scan speed. Because of unintended partially sintered particles adhering to the surface, a localized laser fluence mechanism was explored. Experimental results show that surface roughness is influenced by the varied parameters but is not a completely fluence driven process; therefore, a relationship between laser fluence and surface roughness can be incorporated but not completely assumed.

This paper serves as an aid in understanding the importance of surface roughness and the mechanisms associated with DMLS. Rather than exploring a more common global energy density, a localized laser fluence was initiated. Moreover, the methodology and conclusions can be used when optimizing parts via metal additive manufacturing.

The effects of low-fluence laser on polyethylene terephthalate (PET) fibres are reported in this work. Laser Induced Periodic Surface Structures (LIPSSs) are formed on the fibres by using a 248 nm uv excimer laser with a fluence below the ablation threshold of the material so that no removals are involved in the treatment. The optimum conditions for forming a successful periodic ripple structure on PET fibres are 6 mJcm^-2 of laser fluence and 2000 shots of laser pulses. Other than the fluence and pulse number of the laser, its degree of polarization, the direction of polarization and the curvature of the fibre surface also play important roles in forming the structures. All of these effects are reported in this work, which highlights the distinctive features of the surface profile and its production in comparison with those of LIPSSs on PET fibres due to high-fluence lasers, and of LIPSSs on PET films due to low-fluence lasers.

The purpose of this study is to fabricate high-aspect-ratio grooves with high surface quality by femtosecond laser (FS) to improve the machinability of silicon carbide (SiC) and optimize the process parameters in micromechanical applications.

Four contrast experiments are reported to characterize the FS laser grooving process for SiC with polarization direction, crystal orientation, multi-pass scanning and z layer feed, respectively. The effects of different experimental conditions on the groove characteristics, material removal rate (MRR), aspect ratio, heat affected zone (HAZ) and surface roughness Ra are analyzed.

The influence of increasing laser fluence and multi-scanning pass on the groove depth is greater than on the groove width. The MRR, aspect ratio, HAZ and Ra increased with the increase of laser fluence and multi-scanning pass. The direction of laser polarization affects the direction of hot electron injection but has little effect on the material characteristics. FS laser ablation is an isotropic process and there is no obvious change in different crystal orientations. The z-layer feed can significantly increase the groove width and depth and reduce HAZ and Ra. The maximum aspect ratio of 82.67% was fabricated.

The results contribute to the understanding of the removal mechanism and reduce the friction of the microfluidic device and improve the flowability in the FS laser ablation of SiC. This paper provides suggestions for the selection of suitable process parameters and provides a wider possibility for the application of micro-texture on SiC.

The purpose of this paper is to analyse nanosecond pulsed laser ablation on both metallic materials and non-metallic materials; a comparison between metallic materials and non-metallic materials has also been included.

In this paper, FEM method has been used to calculate the result by means of the finite element method. Furthermore, all the analyses are based on thermal theories.

The paper presents a comparison of metallic and non-metallic materials. Besides, the effect of how laser parameter changes would influence the ablation depth has also been assessed.

All studies in this paper are based on classical thermal theories. Thermal theories are not applicable some times.

With the results of this paper, suggestions are made so that experiments and manufactures could be optimised and improved.

Material formulation, structuring and modification are key to increasing the unit volume complexity and density of next generation electronic packaging products. Laser processing is finding an increasing number of applications in the fabrication of these advanced microelectronic devices. The purpose of this paper is to discuss the development of new laser‐processing capabilities involving the synthesis and optimization of materials for tunable device applications.

The paper focuses on the application of laser processing to two specific material areas, namely thin films and nanocomposite films. The examples include BaTiO₃‐based thin films and BaTiO₃ polymer‐based nanocomposites.

A variety of new regular and random 3D surface patterns are highlighted. A frequency‐tripled Nd:YAG laser operating at a wavelength of 355 nm is used for the micromachining study. The micromachining is used to make various patterned surface morphologies. Depending on the laser fluence used, one can form a “wavy,” random 3D structure, or an array of regular 3D patterns. Furthermore, the laser was used to generate free‐standing nano and micro particles from thin film surfaces. In the case of BaTiO₃ polymer‐based nanocomposites, micromachining is used to generate arrays of variable‐thickness capacitors. The resultant thickness of the capacitors depends on the number of laser pulses applied. Micromachining is also used to make long, deep, multiple channels in capacitance layers. When these channels are filled with metal, the spacings between two metallized channels acted as individual vertical capacitors, and parallel connection eventually produce vertical multilayer capacitors. For a given volume of capacitor material, theoretical capacitance calculations are made for variable channel widths and spacings. For comparison, calculations are also made for a “normal” capacitor, that is, a horizontal capacitor having a single pair of electrodes.

This technique can be used to prepare capacitors of various thicknesses from the same capacitance layer, and ultimately can produce variable capacitance density, or a library of capacitors. The process is also capable of making vertical 3D multilayer embedded capacitors from a single capacitance layer. The capacitance benefit of the vertical multilayer capacitors is more pronounced for thicker capacitance layers. The application of a laser processing approach can greatly enhance the utility and optimization of new materials and the devices formed from them.

Laser micromaching technology is developed to fabricate several new structures. It is possible to synthesize nano and micro particles from thin film surfaces. Laser micromachining can produce a variety of random, as well as regular, 3D patterns. As the demand grows for complex multifunctional embedded components for advanced organic packaging, laser micromachining will continue to provide unique opportunities.

This paper aims to carry out tribological experiments to explore the applications of femtosecond laser surface texturing technology on rock bit sliding bearing to enhance the lifetime and working performance of rock bit sliding bearing under high temperature and heavy load conditions.

Surface textures on beryllium bronze specimen were fabricated by femtosecond laser ablation (800 nm wavelength, 40 fs pulse duration, 1 kHz pulse repetition frequency), and then the tribological behaviors of pin-on-disc configuration of rock bit bearing were performed with 20CrNiMo/beryllium bronze tribo-pairs under non-Newtonian lubrication of rock bit grease.

The results showed that the surface texture on beryllium bronze specimens with specific geometrical features can be achieved by optimizing femtosecond laser processing via adjusting laser peak power and exposure time; more than 52 per cent of friction reduction was obtained from surface texture with a depth-to-diameter ratio of 0.165 and area ratio of 5 per cent at a shear rate of 1301 s−1 under the heavy load of 20 MPa and high temperature of 120°C, and the lubrication regime of rock bit bearing unit tribo-pairs was improved from boundary to mixed lubrication, which indicated that femtosecond laser ablation technique showed great potential in promoting service life and working performance of rock bit bearing.

Femtosecond laser-irradiated surface texture has the potential possibility for application in rock bit sliding bearing to improve the lubrication performance. Because proper micro dimples showed good lubrication and wear resistance performance for unit tribo-pairs of rock bit sliding bearing under high temperature, heavy load and non-Newtonian lubrication conditions, which is very important to improve the efficiency of breaking rock and accelerate the development of deep-water oil and gas resources.

Low temperature co‐fired ceramics (LTCC) material is introduced as an excellent alternative to silicon, glass, or plastic materials for the fabrication of miniaturised analytical devices, though it is most widely used in the automotive and microwave industries. The paper aims to study the laser ablation of LTCC material.

This kind of green tape material is mechanised by excimer laser (KrF, 248 nm) and UV laser (Nd: YAG, 355 nm), and for the first time by infra‐red laser (1,090 nm). The optical photos and the scanning electronic microscope (SEM) photos of the LTCC ablated by different kinds of laser sources are given in this paper.

When using the UV laser, the tapered structure can be easily seen from the SEM photo. However, a kind of clear and perfect ablation of LTCC can be seen for the first time by the 1,090 nm infra‐red laser ablation.

The laser ablation of LTCC by optical fibre sources is discussed.

The purpose of this paper is to present a novel manufacturing process that aims to pattern metal tracks onto polyimide at atmospheric pressure and ambient environment. The process can be scaled up for industrial applications.

From a thorough literature survey, different approaches were carried out for processing polyimide. Following a design of experiments for the processing and various characterisation techniques, a micro‐coil was manufactured as a test demonstrator.

The characteristics of some main formaldehyde‐based electroless copper baths were compared. The quality of the sidewalls was characterised and the performance of the process was assessed.

This paper demonstrates a high‐value manufacturing technique that is mass manufacturable, low cost and suitable for use on 3D surfaces. Criteria required for the development of a direct‐writing process have been described. The issues surrounding electroless plating on polyimide have been explained.

The purpose of this paper is to demonstrate laser microvia drilling of polyimide thin films from multiple sources before metallic sputtering. This process flow reduces Flexible Printed Circuit Board (FPCB) material, chemical and operational costs by 90 per cent in the construction of flexible circuits.

The UV laser percussion drilling of microvias in 25 μm thick polyimide films with low coefficients of thermal expansion (CTE) and elastic modulii was investigated. Results were obtained using Scanning Electron Microscopy and Surface Profilometry. Polyimide films tested included: Dupont™ Kapton^® EN; Kolon^® GP and LV; Apical^® NPI; and Taimide™ TA‐T.

There was no direct relationship between the top and bottom diameters and ablation depth rates between the polyimide films tested using the same test conditions. There was a direct relationship with exit diameters and etch rates at different laser pulse frequency rates and fluence levels. Laser pulse rates at 30 kHz produced 20 per cent larger exit diameters than at 70 kHz, however at 70 kHz the first pulse etched 16.5 per cent more material. High fluence levels etched more material but with a lower etch efficiency rate. Other microvia quality concerns such as surface swelling, membrane residues on the bottom side and surface debris inside the microvias were observed. Nanoscale powder‐like surface debris was observed on all samples in all test conditions.

This is the first comparison of material specifications and costs for films from multiple polyimide manufactures and laser microvia drilling. The paper also is the first to demonstrate results using a JDSU™ Lightwave Q302^® laser rail. The results provide the first insights into potential microvia membrane issues and debris characteristics.