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Laser cladding deposition is limited in industrial application by the micro-defects and residual tensile stress for the thermal forming process, leading to lower fatigue strength compared with that of the forging. The purpose of this paper is to develop an approach to reduce stress and defects.

A hybrid process of laser cladding deposition and shot peening is presented to transform surface strengthening technology to the overall strengthening technology through layer-by-layer forming and achieve enhancement.

The results show that the surface stress of the sample formed by the hybrid process changed from tensile stress to compressive stress, and the surface compressive stress introduced could reach more than four times the surface tensile stress of the laser cladding sample. At the same time, internal micro-defects such as pores were reduced. The porosity of the sample formed by the hybrid process was reduced by 90.12% than that of the laser cladding sample, and the surface roughness was reduced by 43.16%.

The authors believe that the hybrid process proposed in this paper can significantly expand the potential application of laser cladding deposition by solving its limitations, promoting its efficiency and applicability in practical cases.

The purpose of this paper is to provide an optimization method of robot cladding path, which is helpful to solve the problem of path under-optimization in laser cladding forming (LCF) based on robot.

First, the error influence parameters need setting before the cladding path generation, and the model of seeking appropriate error influence parameters is established based on the particle swarm optimization (PSO). Second, to solve the problem of collapse during the LCF process, the reason for collapse is analyzed and a robot cladding path error optimization method based on the layer path interpolation is proposed. Finally, the simulation and experiments are carried out.

Under the premise of giving the expected error of stereo lithography (STL) model, the optimal range of the chord height and the angle control can be quickly found by using PSO algorithm. Aiming at the collapse problem in the laser cladding process, a robot cladding path optimization method based on the layer path interpolation is proposed. A four-layer path interpolation simulation and the contrast experiments before and after the path optimization are completed; the results show that the robot cladding path optimization method can solve the problem of the collapse in laser cladding.

Robot cladding path optimization is one of the key technologies of LCF, and the quality of the robot cladding path is affected by STL model error and the path optimization method. This paper proposed a robot cladding path optimization method for LCF. This method can be used in other additive manufacturing techniques.

The quality of cladding path is important for LCF; this paper first proposed the optimization method of the robot cladding path for LCF to solve the collapse problem.

The original powder commonly used for laser 3D printing is atomized alloy powder. The purpose of this study is to investigate the effect of ball milling (BM) on the structure and performances of the alloy powder and its composite products.

BM powder of Ni-Cr-graphite elements was subjected to laser cladding forming and the effect of BM on the powder structure was studied by X-ray diffraction, metallographic microscopy and scanning electron microscopy. The laser cladding-formed coatings were also tested by reciprocating friction measures and electrochemical corrosion experiment.

The results showed that the grains of laser cladding-formed Cr3C2-NiCr coating of BM powder were more refined compared to the coating of the atomized powder. Moreover, the abrasion resistance and corrosion resistance were slightly improved.

This work offers guidance for new original powder selection for laser 3D printing/powder bed forming/selective laser melting applications.

The purpose of this paper is to test two kinds of rare earth complexes of Lanthanum Dialkyldithiophosphate (LaDDP) and Lanthanum Dialkylphosphate (LaDP) as lubricant additives in liquid paraffin for the untreated 60Si2Mn steel and laser‐cladding Ni35A coating on 60Si2Mn steel sliding pairs which are a potential substitute for Zinc Dialkldithiophosphate (ZnDDP).

Tribological properties were evaluated by an Optimol‐SRV oscillating friction and wear test. The morphologies of the worn surfaces were observed by a scanning electron microscope (SEM), and the chemical states of several typical elements on the worn surfaces were examined by means of X‐ray photoelectron spectroscopy (XPS).

Treated laser cladding coatings of steel can improve its hardness and strength and the coated steel possess higher load‐carrying capacity than that of 60Si2Mn; The rare earth complexes of LaDDP and LaDP possess good oil‐solubility, friction‐reducing and wear resistance properties. Those rare earth complexes as additives in liquid paraffin during the friction process can form a protective film containing rare earth oxide, sulfate and sulfur‐containing compound during the friction process.

The paper presents two kinds of potentially useful, environmentally‐friendly and highly efficient substitutes for the ZnDDP additives in lubricants.

Owing to their good friction‐reducing and wear resistance properties, LaDDP and LaDP are two optimum and promising industry lubrication additives.

This work is a new application of rare earth complex as lubricant additive in liquid paraffin, which provides a new direction for designing friction pairs and lubricant additive. The tribology experiments have been carried out through the variation of experiment conditions.

Additive manufacturing (AM), a method used in the nuclear, space and racing industries, allows the creation of customized titanium alloy scaffolds with highly defined external shape and internal structure using rapid prototyping as supporting external structures within which bone tissue can grow. AM allows porous tantalum parts with mechanical properties close to that of bone tissue to be obtained.

In this paper, porous tantalum structures with different scan distance were fabricated by AM using laser multi-layer micro-cladding.

Porous tantalum samples were tested for resistance to compressive force and used scanning electron microscope to reveal the morphology of before and after compressive tests. Their structure and mechanical properties of these porous Ta structures with porosity in the range of 35.48 to 50 per cent were investigated. The porous tantalum structures have comparable compressive strength 56 ∼ 480 MPa, and elastic modulus 2.8 ∼ 9.0GPa, which is very close to those of human spongy bone and compact bone.

This paper does not demonstrate the implant results.

It can be used as implant material for the repair bone.

It can be used for fabrication of other porous materials.

This paper system researched the scan distance on how to influence the mechanical properties of fabricated porous tantalum structures.

The purpose of this paper is to improve the salt spray corrosion and electrochemical corrosion performances of H13 hot work mould steel, Cr–Ni coatings with the different Cr and Ni mass ratios are fabricated using a laser cladding (LC), which provides an experimental basis for the surface modification treatment of H13 steel.

Cr–Ni coatings with the different Cr and Ni mass ratios were firstly fabricated on H13 hot work mould steel using a laser cladding (LC). The salt spray corrosion (SSC) and electrochemical corrosion performances of Cr–Ni coatings in 3.5 Wt.% NaCl solution were investigated to analyze the corrosion mechanism, and the effect of mass ratios of Cr and Ni on their corrosion mechanism was discussed.

The laser cladded Cr–Ni coatings with the different Cr and Ni mass ratios are composed of Cr–Ni compounds, which are metallurgically combined with the substrate. The SSC resistance of Cr–Ni coating with the Cr and Ni mass ratios of 24:76 is the highest. The electrochemical corrosion resistance of Cr–Ni coating with the Cr and Ni mass ratio of 24:76 is the best among the three kinds of coatings.

In this study, the corrosion resistance of laser cladded Cr–Ni coatings with the Cr and Ni mass ratios of 17: 83, 20: 80 and 24: 76 was first evaluated using salt spray corrosion (SSC) and electrochemical tests, and the effect of mass ratios of Cr and Ni on their corrosion mechanism was discussed.

This paper aims to analyze the effect of Y₂O₃ mass fraction on the tribological performance of CrNi coating, which solved the problem of wear resistance on AISI H13 steel.

Y₂O₃ reinforced CrNi coatings were fabricated on AISI H13 steel. The microstructure and phases of obtained coatings were analyzed using a super-depth of field microscope and X-ray diffraction, respectively, and the effects of Y₂O₃ mass fraction on the microstructure and wear resistance were methodically investigated using a wear tester.

The average coefficients of friction and wear rates of Y₂O₃ reinforced CrNi coatings decrease with the increase of Y₂O₃ mass fraction, in which the Y₂O₃ plays a role of friction reduction and wear resistance. The wear mechanism of Y₂O₃ reinforced CrNi coating is primary abrasive wear, accompanied by adhesive wear, which is contributed to the grain refinement and dense structure by the Y₂O₃ addition.

The Y₂O₃ was added to the CrNi coating by laser cladding, and the effect mechanism of Y₂O₃ mass fraction on the tribological performance of CrNi coating was established by the wear model.

This study aims to investigate the effects of mass energy and line mass on the geometrical dimensions, microstructures, hardness and mechanical properties of direct laser fabrication parts.

Direct laser fabrication is successfully used to manufacture a series of samples of AISI 316L stainless steel.

The width and height of the deposition layers increase with increasing mass energy and line mass. When the powder feed rate is 0.295 g/s, higher mass energy and line mass create more refined grains. However, mass energy and line mass have adverse effects on grain size at the powder feed rate of 0.241 or 0.187 g/s. Higher ultimate tensile strength (UTS) values and reduced ductility values are obtained in comparison with those obtained by traditional methods. Thus, the increase in the mass energy and line mass improves the mechanical properties of the parts.

This study is helpful for the optimization of the parameters in the direct laser fabrication process.

This paper aims to provide a posture generation method of robot deposition paths based on intersection topology, which is helpful to contribute to improving the flexibility and deposition capability of the deposition system.

Via the geometry information and normal vector information of the stereolithography (STL) model, the intersecting edge information is generated and the topological relationship of the model is established. Through the removal of redundant points for the STL model and the sort of robot path points, the position information of robot path points is obtained. According to the geometric relationship between the normal vector information of the STL model and the robot deposition path points, combining with the robot posture representation method of roll-pitch-yaw angles, the posture information of path points is achieved. Then, the generation from CAD model of parts to robot paths for laser melting is realized, and the experimental verification is carried out.

For simple parts, the laser melting process can be completed without the posture information of deposition paths. However, in the melting process of a turbine blade, there are some accumulated burls on the sidewall. The posture generation method of robot deposition paths based on the intersection topology can solve this problem. The light spot of deposition points irradiates on the surface of the forming part, and the forming process can proceed smoothly.

As a motion platform in laser melting deposition (LMD), the application of the multi-joint robot can improve the flexibility and deposition capability of the deposition system, as well as promote the LMD application for individuation manufacturing, parts repair and green remanufacturing.

The posture is essential for robot deposition paths. This paper first proposes a posture generation method of deposition paths for LMD to improve the flexibility and deposition capability of LMD systems.

Refurbishing may be the most practical approach under the low volume production. This effort aims to achieve robotic laser cladding with the main purpose of achieving maximum processing flexibility, predictably high quality, lower maintenance and operating costs. This study aims to focus on online measurement and cladding path generation toward automatic laser cladding.

Based on the specific requirements of automatic laser cladding, an approach was proposed toward an automatic laser cladding with powder injection for the refurbishment of components with free‐form surfaces. This study assessed the feasibility of integrating a non‐contact free‐form surface measurement system, an industrial robot, and an algorithm for generating cladding tool paths seamlessly.

3D laser scanning and laser cladding systems can be embedded into an existing robot motion control system. Online measurement based 3D surface reconstruction is a practical approach toward cladding tool path generation for on‐site refurbishment.

Robotic laser cladding may be a potential application by integrating other measurement devices, such as temperature sensor based monitoring system.

Refurbishing worn‐out components could have significant economic benefits. This study indicates that robotic laser cladding may potentially facilitate improved refurbishment of oversized components.