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Article
Publication date: 16 September 2020

Kamil Janeczek, Aneta Araźna, Wojciech Stęplewski, Marek Kościelski, Krzysztof Lipiec, Ireneusz Rafalik, Sebastian Karolewski, Dorota Liszewska and Anna Sitek

The purpose of this study is to design and fabricate a simple passive sensor circuitry embedded into a printed circuit board (PCB) and then to examine its properties.

Abstract

Purpose

The purpose of this study is to design and fabricate a simple passive sensor circuitry embedded into a printed circuit board (PCB) and then to examine its properties.

Design/methodology/approach

A passive sensor transponder integrated circuit (IC) working in the high frequency (HF) 13.56 MHz frequency band was selected for this study. A loop antenna was designed to make the reported sensor circuitry readable. Next, the sensor circuitry was fabricated and embedded into a PCB with the proposed technologies. Finally, properties of the embedded structures were examined as well-functional parameters of the sensor circuitries.

Findings

The described investigation results confirmed that the proposed technologies using an epoxy resin or standard materials used for PCB’s production allowed to successfully produce sensors embedded into PCBs. This technology did not have a negative significant impact either on quality of solder joints of the assembled transponder IC or on functional properties of the embedded sensor. Apart from the identification data, the reported sensor can provide information about a selected property of its environment, e.g. temperature when its internal temperature sensitive element is used or other factors with the use of external sensitive elements, such as humidity.

Research limitations/implications

It is planned to carry on the reported investigations to examine other types of sensor circuitries capable of indicating e.g. humidity level and to evaluate influence of the proposed technology on their functional properties.

Practical implications

The reported sensor circuitries can be successfully used in electronic industry in internet of things systems not only to identify monitored electronic devices, but also to control selected parameters of external environment. This creates opportunity to detect device malfunction by detecting local temperature growth or to analyze its environment, which might allow to predict failure of controlled products using radio waves. This advantage seems to be extremely beneficial for applications, such as space, aviation or military, in which embedded sensor systems may lead to enhancing reliability of electronic devices by reacting on occurred failures in a more efficient way.

Originality/value

This study demonstrates valuable information for engineers conducting research on sensor components embedded into PCBs. The reported technologies are quite simple and cost-effective because of the use of standard materials known for PCB’s production or an epoxy resin which could be treated as an additional encapsulant material enhancing mechanical properties of the embedded sensor transponder IC.

Details

Microelectronics International, vol. 37 no. 4
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 2 February 2018

Wojciech Stęplewski, Andrzej Dziedzic, Kamil Janeczek, Aneta Araźna, Krzysztof Lipiec, Janusz Borecki and Tomasz Serzysko

The purpose of this paper is to investigate the behavior of embedded passives under changing temperature conditions. Influence of different temperature changes on the basic…

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Abstract

Purpose

The purpose of this paper is to investigate the behavior of embedded passives under changing temperature conditions. Influence of different temperature changes on the basic properties of embedded passives was analyzed. The main reason for these investigations was to determine functionality of passives for space application.

Design/methodology/approach

The investigations were based on the thin-film resistors made of Ni-P alloy, thick-film resistors made of carbon or carbon-silver inks, embedded capacitors made of FaradFlex materials and embedded inductor made in various configurations. Prepared samples were examined under the influence of a constant elevated temperature (100, 130 or 160°C) in a long period of time (minimum of 30 h), thermal cycles (from −40 to +85°C) or thermal shocks (from −40 to +105°C or from −40 to +125°C).

Findings

The achieved results revealed that resistance drift became bigger when the samples were treated at a higher constant temperature. At the same time, no significant difference in change in electrical properties for 50 and 100 Ω resistors was noticed. For all the tests, resistance change was below 2 per cent regardless of a value of the tested resistors. Conducted thermal shock studies indicate that thin-film resistors, coils and some thick-film resistors are characterized by minor variations in basic parameters. Some of the inks may show considerable resistance variations with temperature changes. Significant changes were also exhibited by embedded capacitors.

Originality/value

The knowledge about the behavior of the operating parameters of embedded components considering environmental conditions allow for development of more complex systems with integrated printed circuit boards.

Article
Publication date: 2 January 2018

Kamil Janeczek, Aneta Arazna and Krzysztof Lipiec

The aim of this paper is to present thermal and mechanical durability of conductive tracks screen-printed with silver polymer pastes on flexible magnetic sheets.

Abstract

Purpose

The aim of this paper is to present thermal and mechanical durability of conductive tracks screen-printed with silver polymer pastes on flexible magnetic sheets.

Design/methodology/approach

A test pattern that consisted of three straight lines was printed with two different silver pastes on a flexible magnetic sheet and a polyethylene naphthalate (PEN) foil for comparison. Electrical properties of these lines were examined by resistance measurements and their thickness was measured with a digital microscope on cross sections. Cyclic bending was performed to investigate mechanical properties of prepared samples as well as thermal shocks to analyse their thermal durability. Further, samples after thermal shocks underwent cyclic bending to test influence of thermal exposure on mechanical properties of the prepared samples. Changes in the test lines after the thermal and mechanical tests were assessed by resistance measurements and microscopic analysis of surface and internal structure of the test lines.

Findings

It was found that the most important factor having an impact on electrical, mechanical and thermal properties of the conductive tracks screen-printed on magnetic sheets is a type of paste used. The samples made with the paste PM-406 exhibited lower resistance because of a higher layer thickness compared to the lines printed with the paste PF-050. The PM-406 layers were revealed to be less durable to mechanical and thermal exposures. An analogical relationship was noticed for the samples made with PM-406 and PF-050 on a PEN foil after thermal shocks and cyclic bending. When magnetic sheets were used as a substrate, a bigger degree of damage was observed for the PF-050 samples, which even lost their electrical continuity after 1,000 bending cycles and thermal cycles, irrespective of their number. Some damage was also noticed in the magnetic sheet after the bending and thermal cycles.

Research limitations/implications

Further investigations are required to examine the influence of other types of thermal exposure on electrical properties of lines printed on magnetic sheets. Other types of magnetic sheets are also recommended to be investigated as substrate materials.

Practical implications

The results reported in this study can be useful among others for designers of radio frequency identification (RFID) systems, which are intended to operate in a challenging environment with strong mechanical and thermal exposures.

Originality/value

This paper contains valuable information concerning mechanical and thermal properties of conductive tracks screen-printed on magnetic sheets which can be used, i.e. for designing of reliable near field communication/high frequency (NFC/HF)-RFID tags suitable for metallic surface.

Details

Microelectronics International, vol. 35 no. 1
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 4 August 2014

Aneta Arazna, Grażyna Kozioł, Konrad Futera, Kamil Janeczek and Krzysztof Lipiec

– The purpose of this paper was to determine the influence of thermal aging on the stability of organic light-emitting diode (OLED) glass samples made in ambient condition.

Abstract

Purpose

The purpose of this paper was to determine the influence of thermal aging on the stability of organic light-emitting diode (OLED) glass samples made in ambient condition.

Design/methodology/approach

The samples with yellow emitting layer (named as ADS5) and poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) hole transport layer were examined. Some of the devices were ultraviolet-curable epoxy encapsulation directly after performance. All samples were thermally annealed at 70°C for 1, 2, 3 and 4 hours. The characteristics current–voltage for fresh and aging samples in the range of voltage from 0-15 V were made. The temperature of OLEDs samples in real-time with a thermographic camera was measured too. Additionally, scanning electron microscope image of surface Al cathode immediately after OLED performance and after annealing tests was made.

Findings

The authors stated, that irrespective of the type, the samples were undergoing the degradation. The decrease in value of the current density was registered. That were about 44 per cent and about 24 per cent after thermally annealing the samples with and without encapsulation, respectively (at tension 13 V). Additionally, there were observed massive delamination of the metal cathode.

Originality/value

Influence of thermal annealing and encapsulation on the dynamic characteristics of the OLED devices fabricated in ambient condition was analyzed. There are not many papers in the literature describing examinations of OLED samples which were made in environmental conditions.

Details

Microelectronics International, vol. 31 no. 3
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 1 June 2015

Janusz Sitek, Wojciech Stęplewski, Kamil Janeczek, Marek Kościelski, Krzysztof Lipiec, Piotr Ciszewski and Tomasz Krzaczek

The purpose of this paper is to evaluate the influence of assembly parameters on lead-free solder joints reliability in Package-on-Package (PoP) Technology and demonstrate factors…

179

Abstract

Purpose

The purpose of this paper is to evaluate the influence of assembly parameters on lead-free solder joints reliability in Package-on-Package (PoP) Technology and demonstrate factors important for this issue.

Design/methodology/approach

Two types of soldering materials and three different assembly procedures were used for assembly of PoP system. The reliability properties of assembled PoP systems were investigated using accelerated aging and periodic resistance measurements of daisy-chain solder joints systems. The purpose of such approach was to determine which soldering material (flux or solder paste) as well as which assembly process parameter (dipping depth of upper component in soldering material), would provide better reliability properties of the solder joints in the PoP system.

Findings

It was stated that both selected flux and solder paste dedicated to assembly of PoP systems can be utilized in soldering of PoP applications. More reliable PoP systems applications require larger attention regarding materials selection and assembly parameters. It is recommended 50 per cent dipping depth of ball’s height into soldering material during upper PoP component assembly for more reliable applications. For less demanding PoP systems, the process window from 30 up to 70 per cent is acceptable. All observed failures after thermal shocks occurred in upper PoP components.

Originality/value

This paper explains how materials and assembly parameters have influence on lead-free solder joints reliability in PoP systems. Especially, influence of process window for dipping procedure of upper components balls into soldering material was presented.

Details

Soldering & Surface Mount Technology, vol. 27 no. 3
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 1 June 2015

Janusz Sitek, Aneta Araźna, Kamil Janeczek, Wojciech Stęplewski, Krzysztof Lipiec, Konrad Futera and Piotr Ciszewski

– The purpose of this paper is to evaluate the reliability of solder joints made on long FR-4 and metal core printed circuit boards using the accelerated thermal cycling.

Abstract

Purpose

The purpose of this paper is to evaluate the reliability of solder joints made on long FR-4 and metal core printed circuit boards using the accelerated thermal cycling.

Design/methodology/approach

Solder joints of diodes and resistors samples made on long FR-4 and aluminum (Al) core printed circuit boards were examined. Two kinds of solder pastes were used for the samples preparation. All samples were subjected to temperature aging cycles (−40°C – 3 hours/+85°C – 3 hours). Solder joints resistance, X-Ray inspection and metallographic cross-sections for samples as received and after 100, 500 and 1,000 hours of thermal cycles were utilized for solder joints assessment.

Findings

It was stated that 1,000 hours of thermal cycles were enough to show reliability problems in solder joints on long and/or AL core printed circuit board assembly (PCBA). The solder joints of R1206 components were the most sensitive reliability elements. The solder joints of LED diodes are more reliable than solder joints of R1206 resistors. Solder joints made on FR-4 substrate were about two times more reliable than ones on AL core substrate. Cracks in solder joints were the visible reason of solder joints failures.

Originality/value

The influence of thermal cycles on the reliability of solder joints on long, FR-4 and metal core printed circuit boards were presented. Findings from this paper can be used for planning of reliability trials during validation of reflow processes of products containing long or long metal core printed circuit boards (PCBs).

Details

Soldering & Surface Mount Technology, vol. 27 no. 3
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 1 February 2016

Kamil Janeczek, Aneta Arazna, Bartłomiej Salski, Krzysztof Lipiec and Małgorzata Jakubowska

The purpose of this paper is to investigate screen-printed high-frequency (HF) antennas for radio frequency identification (RFID) on-metal transponders in which a magnetic sheet…

Abstract

Purpose

The purpose of this paper is to investigate screen-printed high-frequency (HF) antennas for radio frequency identification (RFID) on-metal transponders in which a magnetic sheet was used as a substrate material.

Design/methodology/approach

A transponder antenna was designed in the form of square coil using a high-frequency electromagnetic software. Then, the antenna was fabricated with screen printing technique on two different magnetic sheets (RFN4 and RFN7) and on polyethylene naphthalate (PEN) foil for comparison. Its printing was carried out with polymer pastes based on silver flakes (PM-406 and SF). Thickness, track width and spacing were examined for the antennas using digital microscope and contact profilometer. Resistance and inductance were also measured, and resonant frequency, quality factor and target values of capacitance to achieve resonant frequency of the tested antenna at 13.56 MHz were calculated. Finally, RFID chips were mounted to the prepared antennas using an isotropic conductive adhesive, and a maximum read distance was measured with a reader installed in a smartphone.

Findings

It was found that an antenna thickness on the magnetic sheets used was higher than on PEN foil. At the same time, surface roughness of the fabricated antennas on these sheets was revealed to be higher as well. Inductance of the measured antennas exhibited good conformity with the antenna design, but higher divergence was noticed in the measured resistance. Its lowest value was achieved when the antenna was printed with the paste PM-406 on PEN foil and the highest one when it was fabricated with the paste SF on the same substrate. This suggests that high attention needs to be paid to a polymer paste selected for antenna printing. The performed tests showed that the magnetic sheet RFN4 seems to be better substrate for on-metal transponders compared to RFN7 due to lower resistance and higher quality factor of the prepared antennas.

Research limitations/implications

Further investigations are required to examine mechanical and thermal durability of the HF antennas printed on the magnetic sheets.

Practical implications

The investigated HF antennas fabricated on magnetic sheets can find application in near field communication (NFC) transponders designed to be placed on metallic surfaces, e.g. on frames of advertising screens.

Originality/value

Influence of used magnetic sheets and polymer pastes on geometry and electrical properties of HF antennas for RFID on-metal transponders was investigated. The presented investigations can be interesting for NFC/RFID designers who are involved in designing systems suitable for metallic surfaces.

Details

Circuit World, vol. 42 no. 1
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 8 February 2021

Maria Niełaczna

This paper aims to explain the phenomenon of low incidence of COVID-19 in Polish prisons. This paper addresses three questions: was the Polish prison system ready to respond to…

Abstract

Purpose

This paper aims to explain the phenomenon of low incidence of COVID-19 in Polish prisons. This paper addresses three questions: was the Polish prison system ready to respond to the threats posed by COVID-19; what action has it taken in this regard; and with what effect?

Design/methodology/approach

An analysis of the current condition of the Polish prison system was undertaken focusing on items that were the focus of prisoners’ complaints, the interventions of the Ombudsman and the bulletins of the Central Board of the Prison Service. This analysis has been juxtaposed with the opinions of experts in epidemiology and medicine and changes introduced in the law relating to prisoners.

Findings

During the COVID-19 epidemic – despite serious chronic problems in the Polish penitentiary system – the statistics indicated that 24 individuals were infected and no deaths occurred. When compared to the statistics of non-prison cases, this result is extremely low.

Research limitations/implications

Given the newness of the problem, the conflicts of different interests, the “double” isolation of prisons (penal and epidemiological) and the reluctance of the prison administration to provide information about what is happening behind prison walls, researchers must rely on statistics and subjective contacts with prisoners, for example, by investigating their complaints.

Practical implications

As a result of the research, the author believes that the transparency of institutions such as prisons should be ensured, primarily expressed in the provision of information to both prisoners and the public relating to methods adopted to prevent epidemics in the context of prison and prisoners.

Originality/value

The value of this paper is to show how prisons have managed in a new, exceptional situation to balance the right to health and personal safety of prisoners and warders, with the right to contact with the outside world and humane living conditions in a closed and doubly isolated space. The findings presented will add value to the knowledge and effectiveness of the prison administration’s reaction and response to an emergency such as an epidemic.

Details

International Journal of Prisoner Health, vol. 17 no. 3
Type: Research Article
ISSN: 1744-9200

Keywords

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