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In the industrial silylation process, the cost of production can be greatly reduced by reducing the frequency of the replacement of the silane solution. The purpose of this paper is to describe how a method of discontinuous addition of concentrated solution into the KH560 treatment bath was developed, to improve further the effective availability of the silane solution and reduce cost of production.

The preparation and addition of each incremental amount of concentrated KH560 was studied in detail.

The results indicate that adding concentrated silane solution is an effective method of maintaining the target bath concentration.

The paper describes how a method of adding concentrated KH560 was developed to prolong the working time of KH560 solution for silane coating production, and to improve the availability of the KH560 in solution. The results indicated that adding concentrated solution was an effective method of prolonging the working time of the silane solution. The mixture ratio of the concentrated solution, and the volume of each incremental amount, both affected the performance of the KH560 solution.

The purpose of this paper is to improve binding force between the coating and the steel substrate by using chemical modification on the steel surface; at the same time, it can also increase the corrosion resistance of the coating.

The main components of the conversion film include tannic acid, sodium molybdate and silane coupling agent KH560. After the preparation was completed, the samples were tested and analyzed, including surface morphology, conversion film components, bonding force with organic resins and corrosion resistance. Finally, it drew a conclusion that the conversion film can greatly improve the bonding strength of the steel substrate and epoxy resin.

When the content of tannic acid is 4 g/L meanwhile the content of KH560 is 20 g/L, the conversion film has the strongest binding force with epoxy resin, from 2.15 Mpa of untreated steel to 4.60 Mpa, growth of 140 per cent. At the same time, the resulting conversion film also improves the corrosion resistance of the steel surface by a small margin.

A method of enhancing the bond between an epoxy coating and steel is provided. Verify the mechanism of this method.

The purpose of this paper is to investigate the effects of coupling agents on the structure and properties of the nanocomposite films and clarify their mechanism. Polyimide (PI)/Al₂O₃ nanocomposite films were prepared using different coupling agents.

Poly(amic acid) (PAA) was firstly synthesised from appropriate pyromellitic diannanocomposite and oxydianiline in N‐dimethylacetamide. Calculated amount of nano‐Al₂O₃ particles modified by different coupling agents (KH550, KH560, KH570 and AE3012) were added to PAA solution by an ultrasonic‐mechanical method and PI/nano‐Al₂O₃ film was fabricated by heat curing. The microstructure, thermal stability, mechanical properties and electric breakdown strength of the films were characterised.

The addition of coupling agents could greatly improve the dispersion homogeneity of Al₂O₃ nano‐particles in PI matrix. Results of corresponding characterisations indicated that both the thermal stability and mechanical properties of PI/Al₂O₃ nanocomposite film with KH550 were greater/better than others, while AE3012 could improve the electric breakdown strength.

In the present discussion, the effects of different coupling agents, KH550, KH560, KH570 and AE3012, were investigated. Results of this research work would be beneficial to an in‐depth understanding on the relationship between microstructure and properties of PI composites, and further promote the development of the high‐performance PI insulating materials.

The four coupling agents, KH550, KH560, KH570 and AE3012, were firstly used to disperse the nano‐Al₂O₃ particles in PI matrix. The effects of coupling agents on microstructure and properties of composites were discussed by the authors in detail.

The purpose of this paper is to improve the corrosion resistance of anodized 6063 Al alloy inertial air–water separator by means of silane technology and to investigate the effect of corrosion-generated surface roughness changes on aerodynamic performance.

The BTSE-KH560 double-layer silane film treatment technique is used to close micropores on the anodic oxide film surface. The microstructure of the coating is observed by scanning electron microscopy, the coating structure of the specimens is determined by X-ray diffraction (XPS) and the corrosion resistance is determined by electrochemical and salt-spray tests. Computational fluid dynamics is also used to calculate the effect of roughness and analyse the change in separator performance.

The silane film deposited on the surface of the anodic oxide film acts as a good seal against microporous defects on the surface of the anodic oxide film and reduces the surface roughness. Electrochemical and salt-spray tests show that the silane film improved the corrosion resistance of the anodized film. The roughness produced by the corrosion deteriorates the performance of the separator.

The porous structure of the anodized coating makes it easier for corrosive ions to enter the substrate and cause pitting corrosion. Therefore, in this study, the corrosion behaviour of the coating in the marine environment and its effect on aerodynamic performance are investigated using a BTSE-KH560 double-layer silane coating with a sealing effect.

The purpose of this paper is to investigate the effect of SiO₂ on the tribological properties of polytetrafluoroethylene (PTFE) composites from an atomic level.

Effect of SiO₂ on the tribological properties of PTFE sliding against Cu was studied by molecular dynamics (MD) simulations to explore the inherent mechanisms from an atomic level.

SiO₂ had a higher interaction energy with PTFE than copper, which contributed to an increase of interfacial temperature and velocity with severe adhesive wear on the PTFE molecules.

This study reveals the mechanism of SiO₂ on the friction and wear behavior of PTFE by MD simulation.

To prepare a new type of composite for selective laser sintering 3D printing, the surface of Al₂O₃ nanoparticles was modified by the coupling agent (3-methacryloxypropyl)-trimethoxy silane (KH570) before coated with thermoplastic epoxy resin (TER).

Laser diffraction confirmed that the size distribution of prepared powder materials in this study ranged between 20 to 80 µm. Thermogravimetric analysis (TGA) showed that the loading of organic matter was below 5 per cent. Fourier transform infrared spectroscopy indicated that the silane coupling agent molecule bound strongly with the alumina. X-ray diffraction confirmed the prepared powder materials to be α-alumina. Through the angle of repose (AOR) test, the AOR = 18.435º was obtained, suggesting the high flowability of prepared powder materials. Scanning electron microscopy (SEM) observation demonstrated that the shape of the prepared powder materials was sphere-like grains.

Molding properties of prepared powder materials were studied on the basis of particle size distribution, particle size, sphericity, crystal structure and the reaction mode of the TER. This prepared powder materials can be well applied to the production of epoxy resin-coated Al₂O₃ composite parts with high precision and good mechanical performance.

This composite can be well applied to the production of epoxy resin-coated Al₂O₃ composite parts with high precision and good mechanical performance.

The purpose of this paper is to colour aluminium pigment to the highest chroma using SiO₂ and organic silane with dichlorotriazine reactive dye and investigate its reaction mechanism, chemical stability and thermal properties to improve its applicability in surface coatings.

Aluminium pigment was encapsulated by the catalysed sol-gel method using SiO₂, followed by modification with γ-glycidoxypropyltrimethoxysilane (GPTMS). Purified reactive dye (1-Amino-4-[3-(4,6-dichlorotriazin-2-ylamino)-4-sulfophenylamino]anthraquinone-2-sulfonic acid (X-BR)) was covalently immobilized onto modified SiO₂ to obtain coloured aluminium pigment. The reaction mechanism, chemical stability and thermophysical properties were investigated by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy, X-ray diffraction, scanning electron microscope, transmission electron microscope and thermogravimetric analyses (TGA).

The results showed that X-BR was covalently attached to modified Al/SiO₂ with maximum colour grafting of 95 per cent when the dosage of GPTMS and X-BR per weight of modified Al/SiO₂ was 25 and 15 per cent, respectively, at pH 8.5 and a temperature of 40°C. The coloured aluminium pigment had good chemical stability with excellent anti-migration properties in many solvents.

The organic silane used required a careful control of pH to ensure maximum colour grafting efficiency meanwhile other silanes with amine groups could also be used effectively with different kinds of colorants besides reactive dyes.

The method used is less cumbersome and provides a simple route to preparing coloured aluminium pigment.

The use of organic-inorganic SiO₂/γ- GPTMS with purified reactive dye to covalently colour aluminium pigment to the highest chroma is novel and will help advance the frontiers of knowledge on coloration of aluminium pigments.