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Recent years have seen a rapid development of ink‐jet printing technology. This paper reviews the state‐of‐the‐art in ink‐jet printing technology and gives an overview of ink‐jet printing into the immediate future. The focus is placed on various applications of jet printing technology. The potential of applying jetting technology in the conventionally surface coating dominated applications will also be explored.

UV curing technology has a number of unique advantages over the conventional curing technologies. However, until very recently, there had been few successful examples of the application of UV curing technology in ink‐jet printing. Several reasons, including the requirement of low viscosity for ink‐jet printing inks, were responsible for the lack of development of UV curable ink‐jet printing inks. This paper describes, in some details, the challenges that a formulator had to face in developing UV curable ink‐jet printing inks, together with information on the status quo of UV curable ink‐jet printing technology.

Multi-jet deposition of the materials is a matured technology used for graphic printing and 3 D printing for a wide range of materials. The multi-jet technology is fine-tuned for liquids with a specific range of viscosity and surface tension. However, the use of multi-jet for low viscosity fluids like water is not very popular. This paper aims to demonstrate the technique, particularly for the water-ice 3 D printing. 3 D printed ice parts can be used as patterns for investment casting, templates for microfluidic channel fabrication, support material for polymer 3 D printing, etc.

Multi-jet ice 3 D printing is a novel technique for producing ice parts by selective deposition and freezing water layers. The paper confers the design, embodiment and integration of various subsystems of multi-jet ice 3 D printer. The outcomes of the machine trials are reported as case studies with elaborate details.

The prismatic geometries are realized by ice 3 D printing. The accuracy of 0.1 mm is found in the build direction. The part height tends to increase due to volumetric expansion during the phase change.

The present paper gives a novel architecture of the ice 3 D printer that produces the ice parts with good accuracy. The potential applications of the process are deliberated in this paper.

The purpose of this paper is to deal with an identification of a novel ink-jet printing sensor fabrication technology for fabricating flexible carbon heaters of macro and micro sizes, carbon interdigitated (IDT) electrodes and silver IDT electrodes. The technology involved in the proposed ink-jet printing method and materials used for the formulation of homemade nano-conductive inks (digital inks) are discussed in detail. The ink-jet printed flexible carbon heaters of different sizes (macro and micro) and carbon IDT electrodes and flexible silver IDT electrodes can be used as the flexible sensing layers in electrochemical gas sensors for sensitive and selective gas sensing applications. The characterization of ink-jet printed carbon heaters on Kapton substrate and its results are discussed. Similarly, the results of formulation of silver nano-conductive ink and printing of silver IDT electrodes on Kapton and its characterization are reported here for the first time.

Flexible carbon heaters of different sizes (macro and micro), carbon micro-IDT electrodes and silver IDT electrodes patterns were developed using AutoCAD 2D and printed on the Kapton (polyimide sheet) flexible substrate using the home-made nano-conductive inks with the help of EpsonT60 commercial piezo-head-based drop-on demand technology printer with standard printing options.

The proposed novel method is able to print heater patterns and IDT electrode patterns of approximately 12 µm and approximately 1 µm thickness, respectively, on flexible substrate using the home-made nano-conductive inks of carbon and silver by using a commercial low-cost printer. The home-made nano-conductive inks can be re-used for multiple prints up to six months shelf life. The resistance of the carbon heater was measured as 88 O under normal atmospheric condition. The novel flexible carbon heater was tested for its functionality and found to be satisfactory. The resistance of the silver IDT flexible electrodes was measured as 9.5 O which is better than the earlier works carried out in this paper.

The main challenge is associated with cleaning of printing ink ejection system in the existing commercial printers. The customization of the existing printer in the near future can minimize the printing challenges.

The novel ink-jet printing technology proposed in this work is cost-effective, capable of achieving bulk production of flexible sensor elements, and consumes the least device fabrication time and high material yielding. The printing can be done with commercial piezo-head-based ink-jet printers with custom-prepared nano-conductive inks. There is a huge market potential for this paper.

Both the carbon heaters and silver IDT electrodes were printed on Kapton flexible substrate by using the commercial printer for the first time. The paper is promising the revolution in flexible low-cost sensor fabrication for mass production, and it is an alternate for thin film and thick sensor fabrication methods. The future of sensor fabrication technology will be the ink-jet printing method. In this paper, the research developments of flexible carbon heaters and flexible silver IDT electrodes for the time are reported. The characterization of carbon heaters and silver IDT electrodes were carried out and confirmed that the results are favourable for gas sensor applications.

To review opportunities for use of digital printing in the printed circuit board (PCB) industry and to introduce background to ink jet printing, process development and applications in order to reduce costs, enhance efficiency and to enable PCB producers to operate in a more sustainable and flexible manner.

This paper has been written to provide a review of ink jet printing applications in the PCB industry. Ink jet print technology background, ink development and the processes made possible by ink and print head improvements have been described together with a description of the benefits available through digital printing.

It was found that there have been significant developments over recent years in both hardware technology (print heads and accurate print platforms) as well as improvements in the design of inks both for ink jet print performance and functional characteristics. These improvements have been integrated to provide an exciting new technology which can be applied in the manufacture of PCBs to reduce manufacturing costs and increase flexibility of manufacture.

The value of the paper lies in its ability to provide information on the scope of opportunities for ink jet printing in the PCB manufacturing process through the use of a range of new inks having specific properties. The design and development of highly accurate machinery provides the opportunity to attain the desired print resolution.

The PCB industry is quickly gearing up for the digital printing age. While photo imaging and screen‐printing have been commonly used as recognized and established techniques in the PCB industry, their high tooling costs and time‐consuming procedures are willingly exchanged by digital printing, following the establishment of this technology both in everyday office uses and in a variety of industrial applications. In the PCB industry, a number of companies have recently begun to offer various digital printing system configurations. This paper discusses the basic requirements of PCB ink‐jet printing systems. Possible solutions and basic system engineering considerations are presented, to show the optimal system configuration.

The material-jetting-type (MJ) 3-D printing technology has advantages in resolution and color printing. During the printing process, a leveling technique is needed to precisely control the thickness and flatness of each layer. Roller-type leveling mechanism has been adopted in commercial MJ 3-D printers, but it is lack of research on roller leveling process parameters and establishing experimental procedures. Therefore, in this study, a roller-type leveling mechanism for a MJ color 3 D printer was developed, and experimental approaches were utilized to determine process parameters.

The roller-type leveling mechanism was chosen to provide functions of flattening and removal of excess material. The parameters studied were roller speed and rotational direction. Surface roughness, Ra, of printed single-layered specimens was measured at 15 locations for plane roughness and along five lines for line roughness to evaluate the leveling results. Adopting suitable parameters, color samples with and without leveling were printed for comparison and verification.

According to plane roughness results, forward rotation achieved better leveling. Plane roughness was the major criteria to determine roller speed with the assistance of standard deviation of line roughness. The best parameters of the self-developed MJ color 3-D printer were found to be rolling forward at 1,100 rpm. In addition, printed color samples showed great improvement in surface roughness with leveling and no obvious color mixing after leveling.

Leveling is important to achieve desired layer thickness, smooth surface and good color quality in color 3-D printing. For MJ 3-D printing, only patents were revealed regarding roller design, but paper publications have not been presented. This research practically proposed to use experimental approach to understand the effects of roller operating parameters and to find the suitable ones based on surface roughness results.

This research established the experimental procedures and also suggested guidelines of experimentally obtaining suitable roller leveling process parameters. Developers can refer to this study results to design and adjust leveling mechanism in a new MJ 3-D printer.

The experimental approach can be applied to similar MJ 3-D printing systems if different materials are introduced or the platform speed is changed. The observed trends suggested several guidelines to plan limited experiments only to obtain suitable roller process parameters.

To review the concept of digital imaging for PCB manufacturing, with a specific focus on ink‐jet printing technologies.

This paper has been written to provide a review of digital imaging in the PCB industry. The application of ink‐jet printing in PCB manufacturing and the basic technology behind ink‐jet printing is described.

Ink‐jet printing in PCB manufacturing is a new technology, whose benefits and liabilities are still being determined. Although the concept of digital imaging fits a need in the industry for better control over registration, there are still many issues to be addressed for the technology to become widely adopted.

The value of the paper lies in educating the industry in the concepts of ink‐jet printing and the potential benefits it can deliver towards yield improvement and reduced costs in an ever‐more demanding and price sensitive market.

This paper aims to highlight the importance of braille for visually impaired people and the possibility of printing it by using the ultra-violet (UV) inkjet printing technique.

The vision impairment, definitions and statistics, as well as braille letter and standards, are first reviewed. Then, the methods of printing braille have been discussed, with a focus on UV ink-jet printing. Finally, this study indicates a significant role of UV ink-jet printed Braille, its possibilities and its advantages.

Research studies in the field of UV ink-jet printed braille are showing that it is possible to print good legible braille of the adequate height of dots. This paper highlights some advantages of printing braille with UV ink-jet, like the possibility of achieving greater dot height than embossing and no need for printing form. Printing of additional elements on top of braille dot has also been tested, and possible use for differentiation of the written notation is shown. This paper also indicates the importance of technological and operating conditions in UV inkjet braille printing. It predicts a significant role of UV inkjet in braille printing.

This paper provides a detailed review of UV ink-jet printed braille: possibilities, advantages and application.

The purpose of this paper is to prepare anionically surface‐modified organic pigment/binder ink jet inks for printing on chitosan‐pre‐treated silk fabrics.

Anionically surface‐modified organic pigment/binder ink jet inks were prepared in four colours (cyan, magenta, yellow and black). The pigment‐to‐binder ratio was controlled at 1:6.4 for the cyan, magenta and yellow inks, and 1:3.4 for the black ink. Ink formulations (by weight) were assembled and mixed as follows: 8 per cent pigment dispersion, 10 per cent diethylene glycol, 12 per cent glycerol, 5 per cent urea, 10 per cent polyacrylate emulsion binder and 55 per cent deionised water. They were characterised in terms of their particle size, zeta‐potential, particle morphology, viscosity, surface tension and pH. The inks were printed onto silk or the chitosan pre‐treated silk fabrics using a piezo‐type ink jet printer. The fabrics were then heat cured and analysed for the effect of chitosan pre‐treatment on colour gamut, wash fastness and crock fastness.

The formulated ink jet inks yielded an acceptably good ink jetting reliability, one‐year stability and printability. The chitosan pre‐treated silk fabrics gave a wider colour gamut and colour saturation than the non‐treated one. Crock fastness and wash fastness of the chitosan pre‐treated fabrics were relatively better than those of non‐treated fabrics.

The surface‐modified pigments are transparent and thus their inks printed on the chitosan pre‐treated fabrics produced slightly low K/S values of cyan, magenta, yellow, and black colours because the limited chitosan concentration in the pre‐treatment is controlled by its solubility in acidic solution. The higher loading of chitosan pre‐treatment gave higher K/S values and a stiffer touch of the fabrics.

The water‐based pigmented inks having the sulphonate group on the pigment surface can be printed on the fabric surface pre‐treated with chitosan molecules which have the protonated amino groups to give good colour appearance. It is anticipated that this type of ink can be applied to any textile surface which has been pre‐treated with the protonated chitosan.

The modified organic pigments having the sulphonate group on their surface can be used to produce novel water‐based ink jet inks which can print on the chitosan pre‐treated silk fabric. Ionic interactions between the sulphonate group of the pigment and protonated amino groups of chitosan in conjunction with polyacrylate binder enhance colour strength, widen colour gamut and chroma, and produce good adhesion for fabric operational properties such as wash fastness and crock fastness.