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Article
Publication date: 5 November 2021

Benedikt Schauerte, Martin Marco Nell, Tim Brimmers, Nora Leuning and Kay Hameyer

The magnetic characterization of electrical steel is typically examined by measurements under the condition of unidirectional sinusoidal flux density at different magnetization…

Abstract

Purpose

The magnetic characterization of electrical steel is typically examined by measurements under the condition of unidirectional sinusoidal flux density at different magnetization frequencies. A variety of iron loss models were developed and parametrized for these standardized unidirectional iron loss measurements. In the magnetic cross section of rotating electrical machines, the spatial magnetic flux density loci and with them the resulting iron losses vary significantly from these unidirectional cases. For a better recreation of the measured behavior extended iron loss models that consider the effects of rotational magnetization have to be developed and compared to the measured material behavior. The aim of this study is the adaptation, parametrization and validation of an iron loss model considering the spatial flux density loci is presented and validated with measurements of circular and elliptical magnetizations.

Design/methodology/approach

The proposed iron loss model allows the calculation and separation of the different iron loss components based on the measured iron loss for different spatial magnetization loci. The separation is performed in analogy to the conventional iron loss calculation approach designed for the recreation of the iron losses measured under unidirectional, one-dimensional measurements. The phenomenological behavior for rotating magnetization loci is considered by the formulation of the different iron loss components as a function of the maximum magnetic flux density Bm, axis ratio fAx, angle to the rolling direction (RD) θ and magnetization frequency f.

Findings

The proposed formulation for the calculation of rotating iron loss is able to recreate the complicated interdependencies between the different iron loss components and the respective spatial magnetic flux loci. The model can be easily implemented in the finite element analysis of rotating electrical machines, leading to good agreement between the theoretically expected behavior and the actual output of the iron loss calculation at different geometric locations in the magnetic cross section of rotating electrical machines.

Originality/value

Based on conventional one-dimensional iron loss separation approaches and previously performed extensions for rotational magnetization, the terms for the consideration of vectorial unidirectional, elliptical and circular flux density loci are adjusted and compared to the performed rotational measurement. The presented approach for the mathematical formulation of the iron loss model also allows the parametrization of the different iron loss components by unidirectional measurements performed in different directions to the RD on conventional one-dimensional measurement topologies such as the Epstein frames and single sheet testers.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 41 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 6 November 2017

Longfei Zhu, Wenming Tong, Xueyan Han and Jianguo Zhu

The specific iron losses of amorphous alloy material are extremely low compared with silicon steel material. The iron losses of motors may reduce by replacing the silicon steel…

Abstract

Purpose

The specific iron losses of amorphous alloy material are extremely low compared with silicon steel material. The iron losses of motors may reduce by replacing the silicon steel core with an amorphous alloy core. However, one drawback of amorphous alloy material is that the specific iron losses will increase a lot after the motor manufacturing process. This paper aims to study the influences of interlaminar insulator solidifying and annealing on amorphous alloy material. The iron losses of motors made of amorphous alloy and baseline silicon steel sheets are compared and discussed.

Design/methodology/approach

This paper opted for an exploratory study using the experimental analysis and loss separation methods. Two amorphous alloy cores are produced and tested. The iron losses of motors made of amorphous alloy and silicon steel sheets are calculated and compared based on the measured specific iron losses. Three wound amorphous alloy core samples are made and measured. The iron losses are separated and compared by considering the manufacturing influences.

Findings

This paper provides empirical insights about what change is brought in amorphous alloy material after manufacturing. The results have shown that, for amorphous alloy cores without the annealing process, the loss increase caused by solidifying is mainly the eddy current loss, while it is mainly the hysteresis loss component for annealed amorphous alloy cores.

Originality/value

This paper presents for the first time the measured results of manufactured amorphous alloy cores. This paper fulfils the need to manufacture amorphous alloy motors properly for the producers.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 36 no. 6
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 13 July 2010

S. Jelassi, R. Romary and J.F. Brudny

The aim of this paper is to estimate the iron losses for an induction machine in the healthy case taking the slotting effect into account and to study the effect of an inter‐turn…

Abstract

Purpose

The aim of this paper is to estimate the iron losses for an induction machine in the healthy case taking the slotting effect into account and to study the effect of an inter‐turn short‐circuit on these losses. Theoretical results are then compared with experimental ones.

Design/methodology/approach

A simple analytical model of iron losses allows one to calculate and to appreciate the contribution of the slotting effect on induction machine iron losses without and with an inter‐turn stator short‐circuit. This semi‐analytical approach is based on the iron stator and rotor flux density repartition which is deduced from the air‐gap flux density.

Findings

The iron losses are not only due to the fundamental air‐gap flux density, but also to the slotting harmonics. In fact, the slotting effect generates harmonic flux density waves with very low magnitudes but with high‐angular velocities, leading to non‐negligible harmonic iron dynamic losses which have similar values on both the stator and the rotor. The inter‐turn short‐circuit generates an iron losses and a slotting harmonic contribution increase.

Research limitations/implications

Experimental measurements give the total iron losses. They do not allow separating the fundamental and the slotting harmonics contribution.

Practical implications

The knowledge of the iron losses behaviour in the healthy machine taking into account the slotting effect is important to optimize the design. The fault contribution on these losses allows one to estimate the damage which can be engendered by the fault.

Originality/value

Generally, iron losses studies and calculations are performed numerically using finite element software. The analytical approach can be interesting because it allows one to make faster calculations and to analyze the influence of the machine geometric parameters.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 29 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 7 November 2016

Sajid Hussain and David Lowther

The losses incurred in ferromagnetic materials under PWM excitations must be predicted accurately to optimize the design of modern electrical machines. The purpose of this paper…

Abstract

Purpose

The losses incurred in ferromagnetic materials under PWM excitations must be predicted accurately to optimize the design of modern electrical machines. The purpose of this paper is to employ mathematical hysteresis models (i.e. classical Preisach model) to predict iron losses in electrical steels under PWM excitation without compromising the computational complexity of the model.

Design/methodology/approach

In this paper, a novel approach based on the dynamic inverse Preisach model is proposed to model the iron losses. The PWM magnetic flux density waveform is decomposed into its harmonic component using Fourier series and a weighted Everett function is computed based on these harmonic components. The Preisach model is applied for the given flux waveform and results are validated against the measurements.

Findings

The paper predicts the total iron loss by computing a weighted Everett function based on the harmonics present in PWM waveform. Moreover, it formulates the possibility of utilizing the classical Preisach model to predict iron losses under PWM excitation.

Research limitations/implications

The approach is still limited in terms of its application at high frequencies. This work may eventually lead toward the accurate prediction of iron loss under PWM excitation in electromagnetic machine design.

Practical implications

The paper provides a simple approach applying the Preisach model for the prediction of iron losses under PWM excitation. The proposed approach does not require additional experimental data beyond B-H loops measured under sinusoidal excitation.

Originality/value

A novel approach is presented to incorporate the frequency dependence into a static inverse Preisach model. The approach extends the ability of the static Preisach model to compute total iron loss under PWM excitation using a weighted Everett function.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 35 no. 6
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 1 June 2000

K. Wiak

Discusses the 27 papers in ISEF 1999 Proceedings on the subject of electromagnetisms. States the groups of papers cover such subjects within the discipline as: induction machines;…

Abstract

Discusses the 27 papers in ISEF 1999 Proceedings on the subject of electromagnetisms. States the groups of papers cover such subjects within the discipline as: induction machines; reluctance motors; PM motors; transformers and reactors; and special problems and applications. Debates all of these in great detail and itemizes each with greater in‐depth discussion of the various technical applications and areas. Concludes that the recommendations made should be adhered to.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 19 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 9 September 2013

Rindra Ramarotafika, Abdelkader Benabou and Stéphane Clénet

Classically the magnetic material models are considered with a deterministic approach. Nevertheless, when submitted to the fabrication process, the magnetic core properties are…

Abstract

Purpose

Classically the magnetic material models are considered with a deterministic approach. Nevertheless, when submitted to the fabrication process, the magnetic core properties are negatively impacted and may be subject to variability during the process. This variability can be of such importance that the performances of the final device (electrical machine) will also present a noticeable variability. The aim of this research is to develop a stochastic model of the magnetic behaviour law of slinky stators used in claw pole generators. The proposed methodology is general and can be applied to other physical properties of electrical devices.

Design/methodology/approach

The approach is based on a methodology that uses experimental data and a statistical description of the magnetic properties. To that end, a set of samples issued from the same chain of assembly is considered. The hysteresis model is then developed by accounting for the parameter correlation structure.

Findings

It is found that the magnetic hysteresis properties of the studied samples can be modelled by means of statistical tools applied to the parameters of the hysteresis model. The dependency of the parameters can also be accounted for a more accurate modelling.

Originality/value

The paper proposes a statistical approach and a methodology that are applied to the hysteresis modelling accounting for the variability of the magnetic properties. The developed model can be further used in a numerical tool to represent the impact on the performances of electrical devices that are subject to the fabrication process variability.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 32 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 24 June 2019

Jan Karthaus, Silas Elfgen and Kay Hameyer

Magnetic properties of electrical steel are affected by mechanical stress. In electrical machines, influences because of manufacturing and assembling and because of operation…

Abstract

Purpose

Magnetic properties of electrical steel are affected by mechanical stress. In electrical machines, influences because of manufacturing and assembling and because of operation cause a mechanical stress distribution inside the steel lamination. The purpose of this study is to analyse the local mechanical stress distribution and its consequences for the magnetic properties which must be considered when designing electrical machines.

Design/methodology/approach

In this paper, an approach for modelling stress-dependent magnetic material properties such as magnetic flux density using a continuous local material model is presented.

Findings

The presented model shows a good approximation to measurement results for mechanical tensile stress up to 100 MPa for the studied material.

Originality/value

The presented model allows a simple determination of model parameters by using stress-dependent magnetic material measurements. The model can also be used to determine a scalar mechanical stress distribution by using a known magnetic flux density distribution.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 38 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 10 August 2018

Valentin Ionita, Lucian Petrescu and Emil Cazacu

The electrical machines connected to modern electric power grids are non-sinusoidal excited, and their augmented losses, including iron losses, limit their working…

Abstract

Purpose

The electrical machines connected to modern electric power grids are non-sinusoidal excited, and their augmented losses, including iron losses, limit their working characteristics. This paper aims to propose a prediction method for iron losses in non-oriented grains (NO) FeSi sheets under non-sinusoidal voltage, involving an inverse classical Preisach hysteresis model and the time-integration of each loss component.

Design/methodology/approach

The magnetic history management in inverse Preisach model is optimized and a numerical Everett function is identified from measured symmetrical hysteresis cycles. The experimental data for sinusoidal waveforms obtained by a single sheet tester were also used to identify the parameters involved in Bertotti’ losses separation method. The non-sinusoidal magnetic induction waveform, corresponding to a measured voltage in an industrial electrical grid, was the input for Preisach model, the output magnetic field being accurately computed. The hysteresis, classical and excess losses are calculated by time-integration and the total losses are compared with those obtained for sinusoidal excitation.

Findings

The proposed method allows to estimate the iron losses for non-sinusoidal magnetic induction, using carefully identified parameters of FeSi NO sheets, using experimental data from sinusoidal regimes.

Originality/value

The method accuracy is assured by using a numerical Everett function, a variable Preisach grid step (adapted for the high non-linearity of FeSi sheets) and high-order fitting polynomials for the microscopic parameters involved in the excess loss estimation. The procedure allows a better design of magnetic cores and an improved estimation of the electric machine derating for non-sinusoidal voltages.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 37 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 5 May 2015

Andreas Ruf, Simon Steentjes, David Franck and Kay Hameyer

The purpose of this paper is to focus on the frequency-dependent non-linear magnetization behaviour of the soft magnetic material, which influences both the energy loss and the…

Abstract

Purpose

The purpose of this paper is to focus on the frequency-dependent non-linear magnetization behaviour of the soft magnetic material, which influences both the energy loss and the performance of the electrical machine. The applied approach is based on measured material characteristics for various frequencies and magnetic flux densities. These are varied during the simulation according to the operational conditions of the rotating electrical machine. Therewith, the fault being committed neglecting the frequency-dependent magnetization behaviour of the magnetic material is examined in detail.

Design/methodology/approach

The influence of non-linear frequency-dependent material properties is studied by variation of the frequency-dependent magnetization characteristics. Two different non-oriented electrical steel grades having the same nominal losses at 1.5 T and 50 Hz, but different thickness, classified as M330-35A and M330-50A are studied in detail. Both have slightly different magnetization and loss behaviour.

Findings

This analysis corroborates that it is important to consider the frequency-dependency and saturation behaviour of the ferromagnetic material as well as its magnetic utilization when simulating electrical machines, i.e., its performance. The necessity to change the magnetization curve according to the applied frequency for the calculation of operating points depends on the applied material and the frequency range. Using materials, whose magnetization behaviour is marginally affected by frequency, causes a deviation in the flux-linkage and the electromagnetic torque in a small frequency range. However, analysing larger frequency ranges, the frequency behaviour of the material cannot be neglected. For instance, a poorer magnetizability requires a higher quadrature current to keep the same torque leading to increased copper losses. In addition, the applied iron-loss model plays a central role, since changes in magnetization behaviour with frequency lead to changes in the iron losses. In order to study the impact, the iron-loss model has to be capable to incorporate the harmonic content, because particularly the field harmonics are influenced by the shape of the magnetization curve.

Originality/value

This paper gives a close insight on the way the frequency-dependent non-linear magnetization behaviour affects the energy loss and the performance of electrical machines. Therewith measures to tackle this could be derived.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 34 no. 3
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 1 December 2003

L. Dupré, M. De Wulf, D. Makaveev, V. Permiakov, A. Pulnikov and J. Melkebeek

This paper deals with the numerical modelling of electromagnetic losses in electrical machines, using electromagnetic field computations, combined with advanced material…

Abstract

This paper deals with the numerical modelling of electromagnetic losses in electrical machines, using electromagnetic field computations, combined with advanced material characterisations. The paper gradually proceeds to the actual reasons why the building factor, defined as the ratio of the measured iron losses in the machine and the losses obtained under standard conditions, exceeds the value of 1.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 22 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

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