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1 – 10 of over 9000Wei Wang, Yongyong He, Yang Li, Bin Wei, Yutong Hu and Jianbin Luo
The purpose of this study is to investigate the inner flow field characteristics of groove textures in thrust bearings. Cavitation and vortex are studied simultaneously to enrich…
Abstract
Purpose
The purpose of this study is to investigate the inner flow field characteristics of groove textures in thrust bearings. Cavitation and vortex are studied simultaneously to enrich the theories of surface texture.
Design/methodology/approach
Navier–Stokes equations are solved using computational fluid dynamics. The MIXTURE model is adopted to study the gas–liquid mixture flow under the cavitation condition.
Findings
Re number, the depth ratio as well as the area ratio of the groove texture and the bottom shape are all influencing factors of the inner flow field characteristics. When cavitation region and vortex region occupy the bottom of the groove texture, these do not overlap because of the pressure gradient. The positive pressure gradient in the non-cavitation region introduces nonlinearity into the velocity profiles, which affects the load-carrying capacity and friction.
Originality/value
Cavitation and vortex are studied simultaneously only in this study. The characteristics of the textured thrust bearing can be analyzed and explained with the combined effect of cavitation and vortex.
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Sujun Dong, Fanchao Meng, Dechun Guo and Hongling Kang
The time of tightly coupled transient calculation and the accuracy of conventional loosely coupled algorithm make it difficult to meet the engineering design requirements for…
Abstract
Purpose
The time of tightly coupled transient calculation and the accuracy of conventional loosely coupled algorithm make it difficult to meet the engineering design requirements for long-term conjugate heat transfer (CHT) problems. The purpose of this paper is to propose a new loosely coupled algorithm with sufficient accuracy and less calculation time on the basis of the quasi-steady flow field. Through this algorithm, it will be possible to reduce the update frequency of the flow field and devise a strategy by which to reasonably determine the update steps.
Design/methodology/approach
In this paper, the new algorithm updates the flow field by solving the steady governing equations in the fluid region and by calculating the transient temperature distribution until the next update of the fluid flow, by means of solving the transient energy equations in the entire computational domain. The authors propose a strategy by which to determine the update step, by using the engineering empirical formula of the Nusselt number, on the basis of the changes of the inlet and outlet boundary conditions.
Findings
Taking a duct heated by an inner forced air flow heating process as an example, the comparison results for the tightly coupled transient calculation by Fluent software shows that the new algorithm is able to significantly reduce the calculation time of the transient temperature distribution with reasonable accuracy. For example, the respective computing times are reduced to 22.8 and 40 per cent, while the duct wall temperature deviations are 7 and 5 per cent, using the two flow update time steps of 100 and 50 s on the variable inlet-flow rate conditions.
Originality/value
The new algorithm outlined in this paper further improves the calculated performance and meets the engineering design requirements for long-term CHT problems.
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Jian Sun, Xin Fang, Jinmei Yao, Zhe Zhang, Renyun Guan and Guangxiang Zhang
The study aims to the distribution rule of lubricating oil film of full ceramic ball bearing and improve its performance and life.
Abstract
Purpose
The study aims to the distribution rule of lubricating oil film of full ceramic ball bearing and improve its performance and life.
Design/methodology/approach
The paper established an analysis model based on the fluid–solid conjugate heat transfer theory for full ceramic ball bearings. The distribution of flow, temperature and pressure field of bearings under variable working conditions is analyzed. Meanwhile, the mathematical model of elastohydrodynamic lubrication (EHL) of full ceramic ball bearings is established. The numerical analysis is used to study the influence of variable working conditions on the lubricant film thickness and pressure distribution of bearings. The temperature rise test of full ceramic ball bearing under oil lubrication was carried out to verify the correctness of simulation results.
Findings
As the speed increased, the oil volume fraction in full ceramic ball bearing decreased and the surface pressure of rolling element increased. The temperature rise of full ceramic ball bearings increases with increasing speed and load. The lubricant film thickness of full ceramic ball bearing is positively correlated with speed and negatively correlated with load. The pressure of lubricating film is positively correlated with speed and load. The test shows that the higher inner ring speed and radial load, the higher the steady-state temperature rise of full ceramic ball bearing. The test results are in high agreement with simulation results.
Originality/value
Based on the fluid–solid conjugate heat transfer theory and combined with Reynolds equation, lubricating oil film thickness formula, viscosity temperature and viscosity pressure formula. The thermal analysis model and EHL mathematical model of ceramic ball bearings are established. The flow field, temperature field and pressure field distribution of the full ceramic ball bearing are determined. And the thickness and pressure distribution of lubricating oil film in the contact area of full ceramic ball bearing were determined.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2023-0126/
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Ling Zhou, Ling Bai, Wei Li, Weidong Shi and Chuan Wang
The purpose of this study is to validate the different turbulence models using in the numerical simulation of centrifugal pump diffuser. Computational fluid dynamics (CFD) has…
Abstract
Purpose
The purpose of this study is to validate the different turbulence models using in the numerical simulation of centrifugal pump diffuser. Computational fluid dynamics (CFD) has become the main method to study the pump inner flow patterns. It is important to understand the differences and features of the different turbulence models used in turbomachinery.
Design/methodology/approach
The velocity flow fields in a compact return diffuser under different flow conditions are studied and compared between CFD and particle image velocimetry (PIV) measurements. Three turbulence models are used to solve the steady flow field using high-quality fine structured grids, including shear stress transport (SST) k-w model, detached-eddy simulation (DES) model and SST k-w model with low-Re corrections.
Findings
SST k-w model with low-Re correction gives better results compared to DES and SST k-w model, and gives a good predication about the vortex core position under strong part-loading conditions.
Originality/value
A special test rig is designed to carry out the 2D PIV measurements under high rotating speed of 2850 r/min, and the PIV results are used to validate the CFD results.
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Chunyu Zhao, Shijun You, Hao Gao and Wei Yu
The purpose of this paper is to use numerical simulations to investigate the energy conversion performance and the flow and temperature structures inside horizontal tubes…
Abstract
Purpose
The purpose of this paper is to use numerical simulations to investigate the energy conversion performance and the flow and temperature structures inside horizontal tubes connected to a vertical manifold channel.
Design/methodology/approach
The simulations are performed for different flow rates and inlet temperatures using CFD.
Findings
In both the “flowing wind mode” and “upwind mode,” the inlet velocity is not infinitely small under the influence of natural convection; however, such small inlet velocities cannot be achieved in practice and are of no practical significance. In the “flowing wind mode,” the appropriate velocity for achieving high efficiency is 0.01-0.02 m/s. In the “upwind mode,” the appropriate velocity for obtaining high efficiency is 0.1-0.2 m/s. A high inlet temperature can lead to high efficiency; therefore, a large temperature difference and a small flow can be used in actual designs.
Originality/value
The energy conversion performance and flow structures inside evacuated tubular collectors were investigated using CFD for different operating conditions, notably in the “following wind mode” and the “upwind mode.”
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Jianping Wang, Haifeng Ran, Peng Dai, Shuping Yan, Xingjia Yao, Fengtao Wang and Guizhong Zuo
Herringbone groove thrust bearings are typically used in high-speed, light-load applications, such as spindle motors for hard disk drives. In the past researches, the effect of…
Abstract
Purpose
Herringbone groove thrust bearings are typically used in high-speed, light-load applications, such as spindle motors for hard disk drives. In the past researches, the effect of shaft misalignment was little considered. This study aims to reveal effects of shaft misalignment on the microscopic flow regime in the water-lubricated herringbone groove thrust bearing.
Design/methodology/approach
The liquid film in a thrust herringbone groove bearing was investigated by computational fluid dynamics. The effects of micro-grooves on the flow field were carefully explored. Two-dimensional liquid films at four different sites were examined for obtaining the rich flow field properties.
Findings
The distributions of pressure, temperature and water vapor volume fraction were obtained, the micro hydrodynamic effects were formed by the herringbone grooves and the effects of the shaft misalignment on lubrication and sealing performance could be found.
Originality/value
The influence of misalignment on the herringbone groove thrust bearing performance was investigated in detail. The obtained results could give the reference guideline for the bearing design.
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Xin He, XiaoPing Li and Jinrong Yang
The purpose of this paper is to investigate the mechanism of sheets ply separation induced by air flow through numerical simulation with two-way FSI (fluid-structure interaction…
Abstract
Purpose
The purpose of this paper is to investigate the mechanism of sheets ply separation induced by air flow through numerical simulation with two-way FSI (fluid-structure interaction) simulation using ANSYS and theoretical speculation.
Design/methodology/approach
The paper primarily establishes a simplified physical model of the sheets ply separation induced by air flow. Then, the force of the air flow acting on the sheet has been analyzed based on the model, and the main factor leading to separation was obtained. Furthermore, the parameter analysis was investigated based on linear stability analysis, from which the factors that affect stable separation are obtained. Finally, a series of numerical simulations are performed to verify the conclusions.
Findings
This study shows that the main separation factor is the variable air pressure in the gap between the sheets caused by the dynamic pressure air flow. Increasing the inlet velocity of the flow field will increase the separation distance but excessive velocity will lead to instability. The viscous resistance acting on the sheet and the bending stiffness of the sheet are factors that stabilize the system, and the sheet density and the restoring force can lead to instability.
Originality/value
The paper is one of the first in the literature that investigates the problem of sheets ply separation induced by air flow, which is the primary method for multi-layer separation in sheets de-stacking operations, especially for the high-speed occasion.
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Hamidreza Khodayari, Fathollah Ommi and Zoheir Saboohi
The purpose of this paper is to review the applications of the chemical reactor network (CRN) approach for modeling the combustion in gas turbine combustors and classify the CRN…
Abstract
Purpose
The purpose of this paper is to review the applications of the chemical reactor network (CRN) approach for modeling the combustion in gas turbine combustors and classify the CRN construction methods that have been frequently used by researchers.
Design/methodology/approach
This paper initiates with introducing the CRN approach as a practical tool for precisely predicting the species concentrations in the combustion process with lower computational costs. The structure of the CRN and its elements as the ideal reactors are reviewed in recent studies. Flow field modeling has been identified as the most important input for constructing the CRNs; thus, the flow field modeling methods have been extensively reviewed in previous studies. Network approach, component modeling approach and computational fluid dynamics (CFD), as the main flow field modeling methods, are investigated with a focus on the CRN applications. Then, the CRN construction approaches are reviewed and categorized based on extracting the flow field required data. Finally, the most used kinetics and CRN solvers are reviewed and reported in this paper.
Findings
It is concluded that the CRN approach can be a useful tool in the entire process of combustion chamber design. One-dimensional and quasi-dimensional methods of flow field modeling are used in the construction of the simple CRNs without detailed geometry data. This approach requires fewer requirements and is used in the initial combustor designing process. In recent years, using the CFD approach in the construction of CRNs has been increased. The flow field results of the CFD codes processed to create the homogeneous regions based on construction criteria. Over the past years, several practical algorithms have been proposed to automatically extract reactor networks from CFD results. These algorithms have been developed to identify homogeneous regions with a high resolution based on the splitting criteria.
Originality/value
This paper reviews the various flow modeling methods used in the construction of the CRNs, along with an overview of the studies carried out in this field. Also, the usual approaches for creating a CRN and the most significant achievements in this field are addressed in detail.
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Yang Li, Zhaojun Yang, Fei Chen and Jin Zhao
This paper aims to investigate the effects of air inlet flow rate on the bearing cavity and operating conditions during the oil-air lubrication.
Abstract
Purpose
This paper aims to investigate the effects of air inlet flow rate on the bearing cavity and operating conditions during the oil-air lubrication.
Design/methodology/approach
A model of oil-air lubrication of rolling bearings is established using computational fluid dynamics numerical simulation. Moreover, temperature and vibration experiments are carried out for comparisons and validation.
Findings
Results suggest that the velocity and pressure distributions of the oil-air flow inside the chamber are not uniform. Moreover, the uniform decreases with increasing air inlet flow rate. The non-uniform oil distribution inside the bearing significantly influences the bearing temperature rise and lubrication effect. Furthermore, the decrease in pressure uniformity enhances the vibration intensity and increases the amplitude of the vibration acceleration by more than 40 per cent. Increasing the air inlet flow rate improves lubrication and cooling efficiency but produces intense vibrations.
Originality/value
A method of establishing rolling bearings model under oil-air lubrication is presented in the paper. The effect of air inlet flow rate on flow uniform under oil-air lubrication has been researched insightfully. The results provide a useful reference to improve the oil-air lubrication system and enhance the operational stability of the motorized spindle.
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Yolitzin Alvarado, Rosenberg Romero, Juan Carlos García, Adrian del Pozo, Roberto Zenit and Sergio Alonso Serna
The purpose of this study is to evaluate the corrosion in CO2 using Rotating cage (RC) and Computational fluid dynamics (CFD) software. RC experiments were carried out in a CO2…
Abstract
Purpose
The purpose of this study is to evaluate the corrosion in CO2 using Rotating cage (RC) and Computational fluid dynamics (CFD) software. RC experiments were carried out in a CO2 environment, to evaluate corrosion in a C-Mn Steel. CFD software was used to simulate RC flow conditions during the corrosion process, to evaluate wall shear stress.
Design/methodology/approach
The RC is used as a laboratory tool for studies of accelerated corrosion, according to standard ASTM G184-06. Steel corrosion was studied by means of the RC methodology. The hydrodynamics are solved numerically using CFD. Numerical calculations were performed on a 2D geometry of 8 coupons JG, for speeds of 460 and 230 rpm. The flow was analyzed with vector graphics and velocity profiles. The numerical calculations were validated with experimental measurements of the velocity field obtained with the technique of Particle Image Velocimetry (PIV).
Findings
Different turbulence models were used, in which CFD simulations were compared with data obtained from PIV. According to this comparison, the best turbulence model was determined.
Originality/value
It was found that experimental flow speeds have closer values with Spalart–Allmaras modeling than K-epsilon and K-kl-omega.
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