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Article
Publication date: 20 October 2023

Ajay Kumar Jaiswal and Pallab Sinha Mahapatra

Maintaining the turbine blade’s temperature within the safety limit is challenging in high-pressure turbines. This paper aims to numerically present the conjugate heat transfer…

Abstract

Purpose

Maintaining the turbine blade’s temperature within the safety limit is challenging in high-pressure turbines. This paper aims to numerically present the conjugate heat transfer analysis of a novel approach to mini-channel embedded film-cooled flat plate.

Design/methodology/approach

Numerical simulations were performed at a steady state using SST kω turbulence model. Impingement and film cooling are classical approaches generally adopted for turbine blade analysis. The existing film cooling techniques were compared with the proposed design, where a mini-channel was constructed inside the solid plate. The impact of the blowing ratio (M), Biot number (Bi) and temperature ratio (TR) on overall cooling performance was also studied.

Findings

Overall cooling effectiveness was always shown to be higher for mini-channel embedded film-cooled plates. The effectiveness increases with increasing the blowing ratio from M = 0.3 to 0.7, then decreases with increasing blowing ratio (M = 1 and 1.4) due to lift-off conditions. The mini-channel embedded plate resulted in an approximately 21% increase in area-weighted average overall effectiveness at a blowing ratio of 0.7 and Bi = 1.605. The lower uniform temperature was also found for all blowing ratios at a low Biot number, where conduction heat transfer significantly impacts total cooling effectiveness.

Originality/value

To the best of the authors’ knowledge, this study presents a novel approach to improve the cooling performances of a film-cooled flat plate with better cooling uniformity by using embedded mini-channels. Despite the widespread application of microchannels and mini-channels in thermal and fluid flow analysis, the application of mini-channels for blade cooling is not explored in detail.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 5 September 2016

Lei Luo, Chenglong Wang, Lei Wang, Bengt Ake Sunden and Sangtao Wang

The dimple is adopted into a double wall cooling structure which is widely used in hot gas components to increase the heat transfer effects with relatively low pressure drop…

Abstract

Purpose

The dimple is adopted into a double wall cooling structure which is widely used in hot gas components to increase the heat transfer effects with relatively low pressure drop penalty. The purpose of this paper is to study the effect of dimple depth and dimple diameter on the target surface heat transfer and the inlet to outlet friction factor.

Design/methodology/approach

The study is carried out by using the numerical simulations. The impingement flow is directly impinging on the dimple and released from the film holes after passing the double wall chamber. The ratio between dimple depth and dimple diameter is varied from 0 to 0.4 and the ratio between dimple diameter and impingement hole diameter is ranging from 0.5 to 3. The Reynolds number is between 10,000 and 70,000. Results of the target surface Nusselt number, friction factor and flow structures are included. For convenience of comparison, the double wall cooling structure without the dimple is considered as the baseline.

Findings

It is found that the dimple can effectively enhance the target surface heat transfer due to thinning of the flow boundary layer and flow reattachment as well as flow recirculation outside the dimple near the dimple rim especially for the large Re number condition. However, the stagnation point heat transfer is reduced. It is also found that for a large dimple depth or large dimple diameter, a salient heat transfer reduction occurs for the toroidal vortex. The thermal performance indicates that the intensity of the heat transfer enhancement depends upon the dimple depth and dimple diameter

Originality/value

This is the first time to adopt a dimple into a double wall cooling structure. It suggests that the target surface heat transfer in a double wall cooling structure can be increased by the use of the dimple. However, the heat transfer characteristic is sensitive for the different dimple diameter and dimple depth which may result in a different flow behavior

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 26 no. 7
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 22 September 2020

Lei Luo, Yifeng Zhang, Chenglong Wang, Songtao Wang and Bengt Ake Sunden

The pin fin is applied into a Lamilloy cooling structure which is broadly used in the leading edge region of the modern gas turbine vane. The purpose of this paper is to…

Abstract

Purpose

The pin fin is applied into a Lamilloy cooling structure which is broadly used in the leading edge region of the modern gas turbine vane. The purpose of this paper is to investigate effects of the layout, diameter and shape of pin fins on the flow structure and heat transfer characteristics in a newly improved Lamilloy structure at the leading edge region of a turbine vane.

Design/methodology/approach

A numerical method is applied to investigate effects of the layout, diameter and shape of pin fins on the flow structure and heat transfer characteristics in a newly improved Lamilloy structure at the leading edge of a turbine vane. The diverse locations of pin fins are Lp = 0.35, 0.5, 0.65. The diameter of the pin fins varies from 8 mm to 32 mm. Three different ratios of root to roof diameter for pin fins are also investigated, i.e. k = 0.5, 1, 2. The Reynolds number ranges from 10,000 and 50,000. Results of the flow structures, heat transfer on the target surface and pin fin surfaces, and friction factor are studied.

Findings

The heat transfer on the pin fin surface gradually decreases and then increases as the location of the pin fins increases. Increasing the diameter of the pin fins causes the heat transfer on the pin fin surface to gradually increase, while a lower value of the friction factor occurs. Besides, the heat transfer on the pin fin surface at a small root diameter increases remarkably, but a slight heat transfer penalty is found at the target surface. It is also found that both the Reynolds analogy performance and the thermal performance are increased compared to the baseline whose diameter and normalized location of pin fins are set as 16 and 0.5 mm, respectively.

Social implications

The models provide a basic theoretical study to deal with nonuniformity of the temperature field for the turbine vane leading edge. The investigation also provides a better understanding of the heat transfer and flow characteristics in the leading edge region of a modern turbine vane.

Originality/value

This is a novel method to adopt pin fins into a Lamilloy cooling structure with curvature. It presents that the heat transfer of the pin fin surface in a pin-fin Lamilloy cooling structure with curvature can be significantly increased by changing the parameters of the pin fins which may lead to various flow behavior. In addition, the shape of the pin fin also shows great influence on the heat transfer and flow characteristics. However, the heat transfer of the target surface shows a small sensitivity to different layouts, diameter and shape of pin fin.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 April 2006

Mohamed S. Gadala and Fuchang Xu

To develop an effective and reliable procedure for the calculation of heat fluxes from the measured temperatures in experimental tests of impingement water cooling.

1078

Abstract

Purpose

To develop an effective and reliable procedure for the calculation of heat fluxes from the measured temperatures in experimental tests of impingement water cooling.

Design/methodology/approach

An inverse heat transfer analysis procedure is developed and implemented into a 2D finite element program. In this method, the least‐squares technique, sequential function specification and regularization are used. Simplifications in the sensitivity matrix calculation and iterative procedures are introduced. The triangular and impulse‐like profiles of heat fluxes simulating practical conditions of impingement water cooling are used to investigate the accuracy and stability of the proposed inverse procedure. The developed program is then used to determine the heat flux during impingement water cooling.

Findings

A hybrid procedure is developed in which inverse calculations are conducted with a computation window. This procedure may be used as a whole time domain method or become a periodically sequential or real sequential method by adjusting the sequential steps.

Originality/value

Parametric study and application show that the developed method is effective and reliable and that inverse analysis may obtain the heat flux with an acceptable level of accuracy.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 16 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 29 July 2019

Rajesh Nimmagadda, Godson Asirvatham Lazarus and Somchai Wongwises

The purpose of this study is to numerically investigate the effect of jet impingement, magnetic field and nanoparticle shape (sphericity) on the hydrodynamic/heat transfer…

Abstract

Purpose

The purpose of this study is to numerically investigate the effect of jet impingement, magnetic field and nanoparticle shape (sphericity) on the hydrodynamic/heat transfer characteristics of nanofluids over stationary and vibrating plates.

Design/methodology/approach

A two-dimensional finite volume method-based homogeneous heat transfer model has been developed, validated and used in the present investigation. Three different shapes of non-spherical carbon nanoparticles namely nanotubes, nanorods and nanosheets are used in the analysis. Sphericity-based effective thermal conductivity of nanofluids with Brownian motion of nanoparticles is considered in the investigation. Moreover, the ranges of various comprehensive parameters used in the study are Re = 500 to 900, St = 0.0694 to 0.2083 and Ha = 0 to 80.

Findings

The hydrodynamic/heat transfer performance of jet impingement in the case of vibrating plate is 298 per cent higher than that of stationary plate at Re = 500. However, for the case of vibrating plate, a reduction in the heat transfer performance of 23.35 per cent is observed by increasing the jet Reynolds number from 500 to 900. In the case of vibrating plate, the saturation point for Strouhal number is found to be 0.0833 at Re = 900 and Ha = 0. Further decrement in St beyond this limit leads to a drastic reduction in the performance. Moreover, no recirculation in the flow is observed near the stagnation point for jet impingement over vibrating plate. It is also observed that the effect of magnetic field enhances the performance of jet impingement over a stationary plate by 36.18 per cent at Ha = 80 and Re = 900. Whereas, opposite trend is observed for the case of vibrating plate. Furthermore, at Re = 500, the percentage enhancement in the Nuavg values of 3 Vol.% carbon nanofluid with nanosheets, nanorods and nanotubes are found to be 47.53, 26.86 and 26.85 per cent when compared with the value obtained for pure water.

Practical implications

The present results will be useful in choosing nanosheets-based nanofluid as the efficient heat transfer medium in cooling of high power electronic devices. Moreover, the obtained saturation point in the Strouhal number of the vibrating plate will help in cooling of turbine blades, as well as paper and textile drying. Moreover, the developed homogeneous heat transfer model can also be used to study different micro-convection phenomena in nanofluids by considering them as source terms in the momentum equation.

Originality/value

Impingement of jet over two different plate types such as stationary and vibrating is completely analyzed with the use of a validated in-house FVM code. A complete investigation on the influence of external magnetic field on the performance of plate type configuration is evaluated. The three fundamental shapes of carbon nanoparticles are also evaluated to obtain sphericity based hydrodynamic/heat transfer performance of jet impingement.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 12
Type: Research Article
ISSN: 0961-5539

Keywords

Open Access
Article
Publication date: 19 March 2021

Dandan Qiu, Lei Luo, Zhiqi Zhao, Songtao Wang, Zhongqi Wang and Bengt Ake Sunden

The purpose of this study is to investigate the effects of film holes’ arrangements and jet Reynolds number on flow structure and heat transfer characteristics of jet impingement

1083

Abstract

Purpose

The purpose of this study is to investigate the effects of film holes’ arrangements and jet Reynolds number on flow structure and heat transfer characteristics of jet impingement conjugated with film cooling in a semicylinder double wall channel.

Design/methodology/approach

Numerical simulations are used in this research. Streamlines on different sections, skin-friction lines, velocity, wall shear stress and turbulent kinetic energy contours near the concave target wall and vortices in the double channel are presented. Local Nusselt number contours and surface averaged Nusselt numbers are also obtained. Topology analysis is applied to further understand the fluid flow and is used in analyzing the heat transfer characteristics.

Findings

It is found that the arrangement of side films positioned far from the center jets helps to enhance the flow disturbance and heat transfer behind the film holes. The heat transfer uniformity for the case of 55° films arrangement angle is most improved and the thermal performance is the highest in this study.

Originality/value

The film holes’ arrangements effects on fluid flow and heat transfer in an impingement cooled concave channel are conducted. The flow structures in the channel and flow characteristics near target by topology pictures are first obtained for the confined film cooled impingement cases. The heat transfer distributions are analyzed with the flow characteristics. The highest heat transfer uniformity and thermal performance situation is obtained in present work.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 12
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 31 July 2019

Guohua Zhang, Xueting Liu, Bengt Ake Sundén and Gongnan Xie

This study aims to clarify the mechanism of film hole location at the span-wise direction of an internal cooling channel with crescent ribs on the adiabatic film cooling

Abstract

Purpose

This study aims to clarify the mechanism of film hole location at the span-wise direction of an internal cooling channel with crescent ribs on the adiabatic film cooling performance, three configurations are designed to observe the effects of the distance between the center of the ellipse and the side wall(Case 1, l = w/2, Case 2, l = w/3 and for Case 3, l = w/4).

Design/methodology/approach

Numerical simulations are conducted under two blowing ratios (i.e. 0.5 and 1) and a fixed cross-flow Reynolds number (Rec = 100,000) with a verified turbulence model.

Findings

It is shown that at low blowing ratio, reducing the distance increases the film cooling effectiveness but keeps the trend of the effectiveness unchanged, while at high blowing ratio, the characteristic is a little bit different in the range of 0 = x/D =10.

Research limitations/implications

These features could be explained by the fact that shrinking the distance between the hole and side wall induces a much smaller reserved region and vortex downstream the ribs and a lower resistance for cooling air entering the film hole. Furthermore, the spiral flow inside the hole is impaired.

Originality/value

As a result, the kidney-shaped vortices originating from the jet flow are weakened, and the target surface can be well covered, resulting in an enhancement of the adiabatic film cooling performance.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 September 1971

CF6–50A engines have been selected to power the European A300B aircraft scheduled for certification and airline delivery in 1974.

Abstract

CF6–50A engines have been selected to power the European A300B aircraft scheduled for certification and airline delivery in 1974.

Details

Aircraft Engineering and Aerospace Technology, vol. 43 no. 9
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 19 January 2015

Timothy T Diller, Mengqi Yuan, David L. Bourell and Joseph J. Beaman

The purpose of this paper is to analyze the bulk energy transport processes in the build chamber environment before and during laser sintering (LS) to provide a basis for…

Abstract

Purpose

The purpose of this paper is to analyze the bulk energy transport processes in the build chamber environment before and during laser sintering (LS) to provide a basis for effective and accurate thermal control for the LS process. This leads to improved mechanical properties and geometrical tolerances for LS products and may be applied to optimize operation cycle times for the LS process.

Design/methodology/approach

Computational models with two levels of complexity were built to explore the heat transfer mechanisms in the LS process. In a one-dimensional model (1D), the powder performed as a semi-infinite solid and heater flux to the powder surface was modeled with a heater control law. A two-dimensional (2D) fluid/solid finite element model of the build chamber and powder bins provided insight into the thermal processes in the build chamber.

Findings

Numerical 1D simulations were verified with measurements from sensors embedded in the build chamber powder bed. Using a 2D model, computed powder surface temperatures during the warm up and build phases were verified with an infrared camera. Convective currents in the build chamber and non-uniformities in the distribution of temperature over the radiant heater surface were found to be substantial contributors to non-uniformities in the powder bed surface temperature.

Research limitations/implications

Limited heat sources were analyzed. No three-dimensional model was built. Assumptions to decrease the part bed temperature difference were not tested.

Originality/value

These simulation and experimental results may be used to enhance thermal control and operation efficiency during the LS process and to improve LS product mechanical properties.

Details

Rapid Prototyping Journal, vol. 21 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 8 August 2019

Fatih Selimefendigil and Ali J. Chamkha

The purpose of this study is to numerically analyze the convective heat transfer features for cooling of an isothermal surface with a cavity-like portion by using CuO-water nano…

95

Abstract

Purpose

The purpose of this study is to numerically analyze the convective heat transfer features for cooling of an isothermal surface with a cavity-like portion by using CuO-water nano jet. Jet impingement cooling of curved surfaces plays an important role in practical applications. As compared to flat surfaces, fluid flow and convective heat transfer features with jet impingement cooling of a curved surface becomes more complex with additional formation of the vortices and their interaction in the jet wall region. As flow separation and reattachment may appear in a wide range of thermal engineering applications such as electronic cooling, combustors and solar power, jet impingement cooling of a surface which has a geometry with potential separation regions is important from the practical point of view.

Design/methodology/approach

Numerical simulations were performed with a finite volume-based solver. The study was performed for various values of the Reynolds number (between 100 and 400), length of the cavity (between 5 w and 40 w), height of the cavity (between w and 5w) and solid nano-particle volume fraction (between 0 and 4 per cent). Artificial neural network modeling was used to obtain a correlation for the average Nusselt number, which can be used to obtain fast and accurate predictions.

Findings

It was observed that cavity geometrical parameters of the cooling surface can be adjusted to change the flow field and convective heat transfer features. When the cavity length is low, significant contribution of the inclined wall of the cavity on the average Nusselt number is achieved. As the cavity length and height increase, the average Nusselt number, respectively, reduce and slightly enhance. At the highest value of cavity height, significant changes in the convective flow features are obtained. By using nanofluids instead of water, enhancement of average heat transfer in the range of 35-46 per cent is obtained at the highest particle volume fraction.

Originality/value

In this study, jet impingement cooling of an isothermal surface which has a cavity-like portion was considered with nanofluids. Addition of this portion to the impingement surface has the potential to produce additional vortices which affects the fluid flow and convective features in the jet impingement heat transfer. This geometry has the forward-facing step for the wall jet region with flow separation reattachment in the region. Based on the above literature survey and to the best of the authors’ knowledge, jet impingement cooling for such a geometry has never been reported in the literature despite its importance in practical thermal engineering applications. The results of this study may be useful for design and optimization of such systems and to obtain best performance in terms of fluid flow and heat transfer characteristics.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

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