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1 – 10 of 33
Article
Publication date: 1 December 2004

Tommy Y. Lo and K.T.W. Choi

The application of infrared thermography has provided a reliable and accurate assessment method for the inspection of buildings and structures. The principle of the infrared…

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Abstract

The application of infrared thermography has provided a reliable and accurate assessment method for the inspection of buildings and structures. The principle of the infrared thermography technique is the detection of energy by an infrared scanner and mapping the temperature contours over the surface of a target object to provide an appropriate measure of the damaged building or structure. This paper reviews the background of infrared thermography and the factors influencing the IR imaging. The applicability of infrared thermography in two particular situations is considered – the delamination of external wall finishes and a roofing system condition survey.

Details

Structural Survey, vol. 22 no. 5
Type: Research Article
ISSN: 0263-080X

Keywords

Article
Publication date: 12 December 2023

Austin R. Colon, David Owen Kazmer, Amy M. Peterson and Jonathan E. Seppala

A main cause of defects within material extrusion (MatEx) additive manufacturing is the nonisothermal condition in the hot end, which causes inconsistent extrusion and polymer…

Abstract

Purpose

A main cause of defects within material extrusion (MatEx) additive manufacturing is the nonisothermal condition in the hot end, which causes inconsistent extrusion and polymer welding. This paper aims to validate a custom hot end design intended to heat the thermoplastic to form a melt prior to the nozzle and to reduce variability in melt temperature. A full 3D temperature verification methodology for hot ends is also presented.

Design/methodology/approach

Infrared (IR) thermography of steady-state extrusion for varying volumetric flow rates, hot end temperature setpoints and nozzle orifice diameters provides data for model validation. A finite-element model is used to predict the temperature of the extrudate. Model tuning demonstrates the effects of different model assumptions on the simulated melt temperature.

Findings

The experimental results show that the measured temperature and variance are functions of volumetric flow rate, temperature setpoint and the nozzle orifice diameter. Convection to the surrounding air is a primary heat transfer mechanism. The custom hot end brings the melt to its setpoint temperature prior to entering the nozzle.

Originality/value

This work provides a full set of steady-state IR thermography data for various parameter settings. It also provides insight into the performance of a custom hot end designed to improve the robustness of melting in MatEx. Finally, it proposes a strategy for modeling such systems that incorporates the metal components and the air around the system.

Details

Rapid Prototyping Journal, vol. 30 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 14 September 2010

Jifeng Wang, Huigu Yang, Yaozhou Qian and Jianquan Zeng

The purpose of this paper is to analyze and show how to avoid the interference in infrared (IR) temperature field measurement during welding.

Abstract

Purpose

The purpose of this paper is to analyze and show how to avoid the interference in infrared (IR) temperature field measurement during welding.

Design/methodology/approach

First, the hardware used in this experiment is described. In this paper, these interferences are first classified into diffuse and specular reflection based on reflection model, and are restrained, respectively. Finally, IR temperature is calibrated by thermocouple.

Findings

The specular reflection is the primary interference which causes high light zone. And it can be transferred out of welding seam when the IR thermography is placed perpendicularly to welding seam.

Originality/value

The paper provides a new IR measure method and detailed analysis about the interferences in applying IR temperature sensing.

Details

Sensor Review, vol. 30 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 16 November 2012

C. Colombo, F. Libonati and L. Vergani

Composite materials are increasingly used in the structural and mechanical fields, thanks to their high strength‐to‐weight ratios and the possibility of tailoring them to meet…

Abstract

Purpose

Composite materials are increasingly used in the structural and mechanical fields, thanks to their high strength‐to‐weight ratios and the possibility of tailoring them to meet specific requirements. This study is focused on the damage to a glass fiber reinforced composite under different loading conditions. The aim is to find, by coupling mechanical tests with thermal analyses, a damage parameter, able to define the damage initiation in the studied material.

Design/methodology/approach

The object of this work is a glass‐fiber reinforced plastic (GFRP) laminate. To study the damage of this material under different loading conditions, static, dynamic and fatigue tests were carried out. During these tests, the surface temperature of the specimens was monitored by means of an IR‐camera. In the dynamic tests, a D‐mode (dissipation mode) analysis was also performed allowing the dissipated energy to be determined.

Findings

In the literature, thermography is an experimental technique which has always been applied to the study of homogeneous materials. Results obtained from the proposed experimental tests on this GFRP composite show how this practice can be applied also to this kinds of materials, to identify their damage initiation. From these observations, the results can be used to definite a stress corresponding to the damage initiation, which can be related to the fatigue behavior, and useful in design stage with these materials.

Originality/value

This paper provides for a useful tool to understand and predict fatigue behavior of a GFRP composite, from thermographic observations. Applications of thermography to the study of composite materials is an innovative research field, and the presented results seems satisfactory and promising for further experimental investigations.

Details

International Journal of Structural Integrity, vol. 3 no. 4
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 3 June 2020

Denis Simonov, Vladimir Vavilov and Arseniy Chulkov

Active infrared (IR) thermography, because of its high productivity and illustrativeness, is a promising technique in nondestructive testing (NDT). The purpose of this paper is to…

Abstract

Purpose

Active infrared (IR) thermography, because of its high productivity and illustrativeness, is a promising technique in nondestructive testing (NDT). The purpose of this paper is to discuss a concept and practical implementation of a portable experimental unit intended for IR thermographic NDT of corrosion in metallic shells.

Design/methodology/approach

The basic theory relates to the analysis of heat conduction in a plate with rear-surface material loss subjected to pulse, thermal wave or arbitrary heating.

Findings

The amplitude of temperature anomalies over defects and their characteristic observation times depend on material loss, size and shape of corrosion defects. A flexible architecture of the inspection unit is proposed to include flash tubes, halogen lamps and laser-emitting diode (LED) panels as sources of stimulating thermal radiation. In particular, LED heaters might be perspective due to their narrow spectral band, which is beyond a spectral sensitivity of modern IR imagers. It has been found that the IR thermographic technique is convenient for detecting material loss of up to 15–20 per cent in uniformly painted steel shells with thickness up to 8 mm. The concept of signal-to-noise ratio has been applied to evaluate efficiency of data processing techniques, such as Fourier transform and principal component analysis.

Originality/value

The developed equipment and inspection guidelines can be used for detecting hidden corrosion in metallic objects, such as above-ground tanks, pipes, containers, etc.

Details

Sensor Review, vol. 40 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 1 April 1998

Paul Conway, David Whalley, Michelle Wilkinson and S.M. Hyslop

This paper describes a technique for the monitoring and control of the reflow soldering process. The technique combines state‐of‐the‐art infra‐red (IR) sensor technology, coupled…

Abstract

This paper describes a technique for the monitoring and control of the reflow soldering process. The technique combines state‐of‐the‐art infra‐red (IR) sensor technology, coupled with application‐specific process monitoring and control software, providing a unique capability both to monitor product temperatures during processing and to modify the process settings. The development of techniques to allow variation of the heat transfer from the oven to the in‐process printed circuit assemblies (PCAs) provides the means to adjust the soldering oven’s process settings for each individual PCA. This automatic profiling ensures consistent thermal histories and optimises oven energy consumption. Archiving of the reflow profiles along with temperatures recorded for each PCA provides full traceability to the reflow process settings for each individual PCA. The incorporation of IR sensing technology also provides a means to monitor the performance of the process.

Details

Soldering & Surface Mount Technology, vol. 10 no. 1
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 30 August 2019

Wojciech Piotr Adamczyk, Marcin Gorski, Ziemowit Ostrowski, Ryszard Bialecki, Grzegorz Kruczek, Grzegorz Przybyła, Rafal Krzywon and Rafal Bialozor

Large structural objects, primarily concrete bridges, can be reinforced by gluing to their stretched surface tapes of fiber-reinforced polymer (FRP). The condition for this…

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Abstract

Purpose

Large structural objects, primarily concrete bridges, can be reinforced by gluing to their stretched surface tapes of fiber-reinforced polymer (FRP). The condition for this technology to work requires the quality of the bonding of FRP and the concrete to be perfect. Possible defects may arise in the phase of construction but also as a result of long-term fatigue loads. These defects having different forms of voids and discontinuities in the bonding layer are difficult to detect by optical inspection. This paper aims to describe the development of a rapid and nondestructive method for quantitative assessment of the debonding between materials.

Design/methodology/approach

The applied technique belongs to the wide class of active infrared (IR) thermography, the principle of which is to heat (or cool) the investigated object, and determine the properties of interest from the recorded, by an IR camera, temperature field. The methodology implemented in this work is to uniformly heat for a few seconds, using a set of halogen lamps, the FRP surface attached to the concrete. The parameter of interest is the thermal resistance of the layer separating the polymer tape and the concrete. The presence of voids and debonding will result in large values of this resistance. Its value is retrieved by solving an inverse transient heat conduction problem. This is accomplished by minimizing, in the sense of least squares, the difference between the recorded and simulated temperatures. The latter is defined as a solution of a 1D transient heat conduction problem with the already mentioned thermal resistance treated as the only decision variable.

Findings

A general method has been developed, which detects debonding of the FRP tapes from the concrete. The method is rapid and nondestructive. Owing to a special selection of the compared dimensionless measured and simulated temperatures, the method is not sensitive to the surface quality (roughness and emissivity). Measurements and calculation may be executed within seconds. The efficiency of the technique has been shown at a sample, where the defects have been artificially introduced in a controlled manner.

Originality/value

A quantitative assessment procedure which can be used to determine the extent of the debonding has been developed. The procedure uses inverse technique whose result is the unknown thermal resistance between the member and the FRP strip.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 17 December 2019

Yiye Xu and Yelda Turkan

The purpose of this paper is to develop a novel and systematic framework for bridge inspection and management to improve the efficiency in current practice.

Abstract

Purpose

The purpose of this paper is to develop a novel and systematic framework for bridge inspection and management to improve the efficiency in current practice.

Design/methodology/approach

A new framework that implements camera-based unmanned aerial systems (UASs) with computer vision algorithms to collect and process inspection data, and Bridge Information Modeling (BrIM) to store and manage all related inspection information is proposed. An illustrative case study was performed using the proposed framework to test its feasibility and efficiency.

Findings

The test results of the proposed framework on an existing bridge verified that: high-resolution images captured by an UAS enable to visually identify different types of defects, and detect cracks automatically using computer vision algorithms, the use of BrIM enable assigning defect information on individual model elements, manage all bridge data in a single model across the bridge life cycle. The evaluation by bridge inspectors from 12 states across the USA demonstrated that all of the identified problems, except for being subjective, can be improved using the proposed framework.

Practical implications

The proposed framework enables to: collect and document accurate bridge inspection data, reduce the number of site visits and avoid data overload and facilitate a more efficient, cost-effective and safer bridge inspection process.

Originality/value

This paper contributes a novel and systematic framework for the collection and integration of inspection data for bridge inspection and management. The findings from the case study suggest that the proposed framework should help improve current bridge inspection and management practice. Furthermore, the difficulties experienced during the implementation are evaluated, which should be helpful for improving the efficiency and the degree of automation of the proposed framework further.

Details

Engineering, Construction and Architectural Management, vol. 27 no. 3
Type: Research Article
ISSN: 0969-9988

Keywords

Article
Publication date: 18 September 2007

Wenjun Liu and Bozhi Yang

The goal of this review paper is to provide information on several commonly used thermography techniques in semiconductor and micro‐device industry and research today.

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Abstract

Purpose

The goal of this review paper is to provide information on several commonly used thermography techniques in semiconductor and micro‐device industry and research today.

Design/methodology/approach

The temperature imaging or mapping techniques include thin coating methods such as liquid crystal thermography and fluorescence microthermography, contact mechanical methods such as scanning thermal microscopy, and optical techniques such as infrared microscopy and thermoreflectance. Their principles, characteristics and applications are discussed.

Findings

Thermal issues play an important part in optimizing the performance and reliability of high‐frequency and high‐packing density electronic circuits. To improve the performance and reliability of microelectronic devices and also to validate thermal models, accurate knowledge of local temperatures and thermal properties is required.

Originality/value

The paper provides readers, especially technical engineers in industry, a general knowledge of several commonly used thermography techniques in the semiconductor and micro‐device industries.

Details

Sensor Review, vol. 27 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 10 October 2023

Nastaran Mosleh, Masoud Esfandeh and Soheil Dariushi

Temperature is a critical factor in the fused filament fabrication (FFF) process, which affects the flow behavior and adhesion of the melted filament and the mechanical properties…

Abstract

Purpose

Temperature is a critical factor in the fused filament fabrication (FFF) process, which affects the flow behavior and adhesion of the melted filament and the mechanical properties of the final object. Therefore, modeling and predicting temperature in FFF is crucial for achieving high-quality prints, repeatability, process control and failure prediction. This study aims to investigate the melt deposition and temperature profile in FFF both numerically and experimentally using different Acrylonitrile Butadiene Styrene single-strand specimens. The process parameters, including layer thickness, nozzle temperature and build platform temperature, were varied.

Design/methodology/approach

COMSOL Multiphysics software was used to perform numerical simulations of fluid flow and heat transfer for the printed strands. The polymer melt/air interface was tracked using the coupling of continuity equation, equation of motion and the level set equation, and the heat transfer equation was used to simulate the temperature distribution in the deposited strand.

Findings

The numerical results show that increasing the nozzle temperature or layer thickness leads to an increase in temperature at points close to the nozzle, but the bed temperature is the main determinant of the overall layer temperature in low-thickness strands. The experimental temperature profile of the deposited strand was measured using an infrared (IR) thermal imager to validate the numerical results. The comparison between simulation and observed temperature at different points showed that the numerical model accurately predicts heat transfer in the three-dimensional (3D) printing of a single-strand under different conditions. Finally, a parametric analysis was performed to investigate the effect of selected parameters on the thermal history of the printed strand.

Originality/value

The numerical results show that increasing the nozzle temperature or layer thickness leads to an increase in temperature at points close to the nozzle, but the bed temperature is the main determinant of the overall layer temperature in low-thickness strands. The experimental temperature profile of the deposited strand was measured using an IR thermal imager to validate the numerical results. The comparison between simulation and observed temperature at different points showed that the numerical model accurately predicts heat transfer in the 3D printing of a single-strand under different conditions. Finally, a parametric analysis was performed to investigate the effect of selected parameters on the thermal history of the printed strand.

Details

Rapid Prototyping Journal, vol. 30 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

1 – 10 of 33