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Article
Publication date: 31 October 2018

Jun-peng Shao, Guang-dong Liu and Xiaodong Yu

This paper aims to improve the bearing capacity of hydrostatic thrust bearing under working conditions of high speed and heavy load; a new wedge-shaped structure opened on an edge…

Abstract

Purpose

This paper aims to improve the bearing capacity of hydrostatic thrust bearing under working conditions of high speed and heavy load; a new wedge-shaped structure opened on an edge of oil seal is put forward, the loss and insufficiency for hydrostatic bearing capacity are made up by using dynamic pressure, and then, hydrostatic hydrodynamic lubrication is realized.

Design/methodology/approach

Oil film three-dimensional models of unidirectional and bi-directional hydrostatic hydrodynamic oil pad are established by using UG. The oil film pressure fields of two kinds of oil pad are simulated by using ANSYS ICEM CFD and ANSYS CFX; the pressure fields distribution characteristics are obtained, and the effects of workbench rotary speed and bearing weight on pressure field are analyzed. Also, the experimental verification is made.

Findings

The results demonstrate that with an increase in workbench rotary speed, the oil film pressure of two kinds of hybrid oil pad increases gradually, and the maximum pressure of the bi-directional one accounts for 95 per cent of the unidirectional one when the load is constant. With an increase in load, the oil film pressure of two kinds of hybrid oil pad increases gradually, the difference between them is 9.4 per cent under the condition of load of 25 t when the rotary speed is constant.

Originality/value

The paper can provide theoretical basis for a structure design of hybrid thrust bearing under different rotary speed and load conditions, and compensate the shortage of static pressure-bearing capacity by using dynamic pressure, improve the stability of vertical CNC machining equipment.

Article
Publication date: 15 July 2021

Yang Liu, Qingwei Gong, Yongning Bian and Qinghui Suo

Hydrodynamic forces and efficiency of bare propeller and ducted propellers with a wide range of advance ratio (J) and attack angle (θ) are examined. The thrust and torque…

Abstract

Purpose

Hydrodynamic forces and efficiency of bare propeller and ducted propellers with a wide range of advance ratio (J) and attack angle (θ) are examined. The thrust and torque coefficients and the efficiency are presented and discussed in detail. The present results give a reliable guidance to the improvement of the hydrodynamic characteristics of ducted propellers.

Design/methodology/approach

The effect of a duct on the hydrodynamic performance of the KP458 propeller is numerically investigated in this study. Finite volume method (FVM)-based simulations are performed for a wide range of advance ratio J (0 ≤ J ≤ 0.75) and attack angle θ of the duct (15° ≤ θ ≤ 45°). A cubic computational domain is employed in this study, and the moving reference frame (MRF) approach is adopted to handle the rotation of the propeller. Turbulence is accounted for with the RNG k-ε model. The present numerical results are first compared against available experimental data and a good agreement is achieved.

Findings

The simulation results demonstrate that the hydrodynamic forces and efficiency increases and decreases with J, respectively, at the same attack angle. In addition, it is demonstrated that the hydrodynamic forces and efficiency are both improved due to the presence of the duct, which eventually leads a better hydrodynamic performance at high advance ratios. It is further revealed that as the attack angle increases, the pressure difference between the suction- and pressure-surfaces of the propeller is also augmented, which results in a larger thrust. The wake field is more uniform at θ = 30°, suggesting that a higher efficiency can be obtained.

Originality/value

The present study aims to investigate the effect of a duct on the KP458 propeller subjected to uniform inbound flow. The relationship between the uniform incoming flow and the attack angle of the duct is mainly focused, and the design of the ducted propellers for any ship hull can be improved according to this relationship.

Details

Engineering Computations, vol. 39 no. 2
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 5 January 2022

Serhat Yilmaz and Gülten Altıokka Yılmaz

The development of robust control algorithms for the position, velocity and trajectory control of unmanned underwater vehicles (UUVs) depends on the accuracy of their mathematical…

Abstract

Purpose

The development of robust control algorithms for the position, velocity and trajectory control of unmanned underwater vehicles (UUVs) depends on the accuracy of their mathematical models. Accuracy of the model is determined by precise estimation of the UUV hydrodynamic parameters. The purpose of this study is to determine the hydrodynamic forces and moments acting on an underwater vehicle with complex body geometry and moving at low speeds and to achieve the accurate coefficients associated with them.

Design/methodology/approach

A three-dimensional (3D) computer-aided design (CAD) model of UUV is designed with one-to-one dimensions. 3D fluid flow simulations are conducted using computational fluid dynamics (CFD) software programme in the solution of Navier Stokes equations for laminar and turbulent flow analysis. The coefficients depending on the hydrodynamic forces and moments are determined by the external flow analysis using the CFD programme. The Flow Simulation k-ε turbulence model is used for the transition from laminar flow to turbulent flow. Hydrodynamic properties such as lift and drag coefficients and roll and yaw moment coefficients are calculated. The parameters are compared with the coefficient values found by experimental methods.

Findings

Although the modular type UUV has a complex body geometry, the comparative results of the experiments and simulations confirm that the defined model parameters are accurate and close to the actual experimental values. In the proposed k-ε method, the percentage error in the estimation of drag and lifting coefficients is decreased to 4.2% and 8.39%, respectively.

Practical implications

The model coefficients determined in this study can be used in high-level control simulations which leads to the development of robust real-time controllers for complex-shaped modular UUVs.

Originality/value

The Lucky Fin UUV with 4 degrees of freedom is a specific design and its CAD model is first extracted. Verification of simulation results by experiments is generally less referenced in studies. However, it provides more precise parameter identification of the model. Proposed study offers a simple and low-cost experimental measurement method for verification of the hydrodynamic parameters. The extracted model and coefficients are worthwhile references for the analysis of modular type UUVs.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 4 December 2018

Xun Ma, Wubin Xu, Xueping Zhang and Fuyong Yang

This paper aims to investigate how form error of journal affects oil film characteristics, which are composed of several parameters including the maximum film pressure, film…

Abstract

Purpose

This paper aims to investigate how form error of journal affects oil film characteristics, which are composed of several parameters including the maximum film pressure, film moment, frictional coefficient and carrying-load capacity.

Design/methodology/approach

A new generalized equation based on the small displacement torsor theory is derived, as well as its capability of representing types of form error on the journal, using four specified parameters in a three-dimensional (3D) state. Based on the new generalized equation of form errors, the Reynolds equation is represented and solved numerically using the Swift–Stieber boundary condition.

Findings

The results show that the form errors of journal have significant influence on all oil film characteristics. However, the film moment remains nearly unchanged as film characteristics, especially eccentricity ratio, become large. All film characteristics investigated vary periodically as the form error. More importantly, it is found that the film pressure distribution transforms to an asymmetric shape along the axial direction of the bearing, no longer a symmetric shape in the case of two-dimensional (2D) form errors. It is necessary to substitute the 3D form error model, which takes the variations of the film characteristics in axial direction into account, for the 2D model in the designing stage of journal bearings.

Originality/value

First, the effect of the form error of the journal on the performance of hydrodynamic journal bearings is studied in the view of the film characteristics systematically. Secondly, the new generalized equation of form error, derived by SDT theory, is capable of representing any types of form error on the journal, not only representing one type of form error merely.

Details

Industrial Lubrication and Tribology, vol. 71 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 27 March 2019

Jafar Masri, Laurent Dala and Benoit Huard

This paper aims to investigate the different analytical methods used to predict the performance of seaplanes to define the weaknesses in each method and be able to extend the…

Abstract

Purpose

This paper aims to investigate the different analytical methods used to predict the performance of seaplanes to define the weaknesses in each method and be able to extend the analytical approach to include the nonlinear terms (unsteadiness).

Design/methodology/approach

First, the elemental hydrodynamic characteristics of seaplanes are discussed. Second, five different analytical methods are reviewed. The advantages and disadvantages of each method are stated. After that, the heave and pitch equations of seaplane motion are illustrated. The procedure of obtaining the solution of the heave and pitch equations of seaplane motion is explained. Finally, the results obtained from the most common methods are compared.

Findings

The results show that the methods are based on different assumptions and considerations. As a result, no method is optimal for all types of seaplanes. Moreover, some of the analytical methods do not study the stability of the seaplane, which is a major issue in the design of seaplanes. In addition, all methods consider the motion as steady and linear. The objective is to extend the work to include the nonlinear effects.

Originality/value

This paper presents some of the analytical methods used in describing the performance of seaplanes and explains how can they be applied. Moreover, it summarises the advantages and disadvantages of each method.

Details

Aircraft Engineering and Aerospace Technology, vol. 91 no. 6
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 9 February 2015

Gao Gengyuan, Yin Zhongwei, Jiang Dan and Zhang Xiuli

The purpose of this paper is to improve hydrodynamic load-carrying capacity of a water-lubricated journal bearing by a new bush structure. Water-lubricated bearing is becoming…

Abstract

Purpose

The purpose of this paper is to improve hydrodynamic load-carrying capacity of a water-lubricated journal bearing by a new bush structure. Water-lubricated bearing is becoming more and more popular since it is environmentally friendly and saves energy. However, contrary to oil and grease-lubricated bearings, water-lubricated bearing is limited in many situations due to its low hydrodynamic load-carrying capacity.

Design/methodology/approach

The present article proposes a new bearing bush, with a transition-arc structure, which is favorable for increasing hydrodynamic load-carrying capacity. Hydrodynamic load-carrying capacity was calculated by means of three-dimensional computational fluid dynamics (3-D CFD) analysis. Several variants of a journal bearing with a transition-arc structure of different dimensions are analyzed, while the radial clearance of the bearing, eccentricity ratio and the velocity of the journal remain unchanged.

Findings

The results show that obvious changes are found in hydrodynamic load-carrying capacity of a water-lubricated journal bearing. For different width over diameter (L/D) bearing ratios, the relationship between hydrodynamic load-carrying capacity and the magnitude of the transition-arc structure dimension is researched.

Originality/value

The research presented here leads to a design reference guideline that could be used by the designer engineer to design smart journal bearings for improving the hydrodynamic load-carrying capacity.

Details

Industrial Lubrication and Tribology, vol. 67 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 18 November 2021

Jingwei Cao, Liming Zhai, Yongyao Luo, Soo-Hwang Ahn, Zhengwei Wang and Yan Liu

The purpose of this paper is to reveal the transient thermo-elasto-hydrodynamic lubrication mechanism of a bidirectional thrust bearing in a pumped-storage unit, and to propose…

Abstract

Purpose

The purpose of this paper is to reveal the transient thermo-elasto-hydrodynamic lubrication mechanism of a bidirectional thrust bearing in a pumped-storage unit, and to propose the transient simulation method of two-way fluid-solid-thermal interaction of thrust bearing.

Design/methodology/approach

The transient fluid-solid-thermal interaction method is used to simulate the three-dimensional lubrication of the thrust bearing, during the start-up and shutdown process of a pumped storage unit. A pad including an oil hole is modelled to analyze the temporal variation of lubrication characteristics, such as the film pressure, thickness and temperature, during the transient operation process.

Findings

The injection of the high-pressure oil sufficiently affects the lubrication characteristics on film, in which the hysteresis phenomena were found between the start-up and shutdown possess.

Originality/value

This paper reveals the transient lubrication mechanism of tilting pad in a thrust bearing, by means of transient fluid-solid-thermal interaction method. Lubrication characteristics are simulated without assuming the temperature relationship between the oil film inlet and the outlet and the heat transfer on the pad free surface. This paper provides a theoretical basis for the safe design and stable operation of thrust bearings.

Details

Engineering Computations, vol. 39 no. 4
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 10 July 2017

Guotao Zhang, Yanguo Yin, Lu Xue, Guoqian Zhu and Ming Tian

The purpose of this paper is to discuss the combined effects of the deterministic surface roughness and porous structure on the lubrication property of the multi-layer bearing.

Abstract

Purpose

The purpose of this paper is to discuss the combined effects of the deterministic surface roughness and porous structure on the lubrication property of the multi-layer bearing.

Design/methodology/approach

Digital filtering technique and Kozeny-Carman equation are used to simulate the random Gauss surface and the internal pore structure of the porous bearing, respectively. Effects of surface morphology, structure and pores on the lubrication property are discussed by using the finite difference method.

Findings

Results show that the lubrication performance of the multi-layer bearing increased with the increase of the surface roughness. Also, the transverse surface is better than that of the longitudinal surface. Moreover, lubricating property is getting worse with the increase of the height of each layer and the porosity. The lower permeability surface is beneficial to improve the lubrication performance when the total porosity is certain.

Originality/value

The effect of the Gauss roughness parameters on the detail of lubrication performance are analysed, such as the migration of the oil film rupture point position, the expansion of the pressure distribution region and the fluctuation of the pressure distribution curve with the roughness parameters. The combined effects of surface roughness, multi-layer structure and the internal pore parameters on the hydrodynamic behaviours of multi-layer porous bearing are analysed. This work is beneficial for the analysis of the tribological property and the structural design of multi-layer bearing.

Details

Industrial Lubrication and Tribology, vol. 69 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 November 2018

Subrata Das and Sisir Kumar Guha

The purpose of this paper is to investigate the effect of turbulence on the stability characteristics of finite hydrodynamic journal bearing lubricated with micropolar fluid.

Abstract

Purpose

The purpose of this paper is to investigate the effect of turbulence on the stability characteristics of finite hydrodynamic journal bearing lubricated with micropolar fluid.

Design/methodology/approach

The non-dimensional transient Reynolds equation has been solved to obtain the non-dimensional pressure field which in turn used to obtain the load carrying capacity of the bearing. The second-order equations of motion applicable for journal bearing system have been solved using fourth-order Runge–Kutta method to obtain the stability characteristics.

Findings

It has been observed that turbulence has adverse effect on stability and the whirl ratio at laminar flow condition has the lowest value.

Practical implications

The paper provides the stability characteristics of the finite journal bearing lubricated with micropolar fluid operating in turbulent regime which is very common in practical applications.

Originality/value

Non-linear stability analysis of micropolar fluid lubricated journal bearing operating in turbulent regime has not been reported in literatures so far. This paper is an effort to address the problem of non-linear stability of journal bearings under micropolar lubrication with turbulent effect. The results obtained provide useful information for designing the journal bearing system for high speed applications.

Details

Industrial Lubrication and Tribology, vol. 71 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 August 2019

Mouhcine Mouda, Mohamed Nabhani and Mohamed El Khlifi

This study aims to examine the magneto-elastohydrodynamic effect on finite-width slider-bearings lubrication using a non-Newtonian lubricant.

Abstract

Purpose

This study aims to examine the magneto-elastohydrodynamic effect on finite-width slider-bearings lubrication using a non-Newtonian lubricant.

Design/methodology/approach

Based on the magneto-hydrodynamic (MHD) theory and Stokes micro-continuum mechanics, the modified two-dimensional Reynolds equation including bearing deformation was derived.

Findings

It is found that the bearing deformation diminishes the load-capacity and increases the friction coefficient in comparison with the rigid case. However, the non-Newtonian effect increases load-capacity but decreases the friction coefficient. Moreover, the use of a transverse magnetic field increases both the friction coefficient and load capacity.

Originality/value

This study combines for the first time MHD and elastic deformation effects on finite-width slider-bearings using a non-Newtonian lubricant.

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