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1 – 10 of 55Riccardo Amirante, Luciano Andrea Catalano and Paolo Tamburrano
The purpose of this paper is to present a full 3D Computational Fluid Dynamics (CFD) analysis of the flow field through hydraulic directional proportional valves, in order to…
Abstract
Purpose
The purpose of this paper is to present a full 3D Computational Fluid Dynamics (CFD) analysis of the flow field through hydraulic directional proportional valves, in order to accurately predict the flow forces acting on the spool and to overcome the limitations of two-dimensional (2D) and simplified three-dimensional (3D) models.
Design/methodology/approach
A full 3D CAD representation is proposed as a general approach to reproduce the geometry of an existing valve in full detail; then, unstructured computational grids, which identify peculiar positions of the spool travel, are generated by means of the mesh generation tool Gambit. The computational grids are imported into the commercial CFD code Fluent, where the flow equations are solved assuming that the flow is steady and incompressible. To validate the proposed computational procedure, the predicted flow rates and flow forces are compared with the corresponding experimental data.
Findings
The superposition between numerical and experimental curves demonstrates that the proposed full 3D numerical analysis is more effective than the simplified 3D flow model that was previously proposed by the same authors.
Practical implications
The presented full 3D fluid dynamic analysis can be employed for the fluid-dynamic design optimization of the sliding spool and, more generally, of the internal profiles of the valve, with the objective of reducing the flow forces and thus the required control force.
Originality/value
The paper proposes a new computational strategy that is capable of recognizing all 3D geometrical details of a hydraulic directional proportional valve and that provides a significant improvement with respect to 2D and partially 3D approaches.
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Riccardo Amirante and Paolo Tamburrano
The purpose of this paper is to propose an effective methodology for the industrial design of tangential inlet cyclone separators that is based on the fully three-dimensional (3D…
Abstract
Purpose
The purpose of this paper is to propose an effective methodology for the industrial design of tangential inlet cyclone separators that is based on the fully three-dimensional (3D) simulation of the flow field within the cyclone coupled with an effective genetic algorithm.
Design/methodology/approach
The proposed fully 3D computational fluid dynamics (CFD) model makes use of the Reynold stress model for the accurate prediction of turbulence, while the particle trajectories are simulated using the one-way coupling discrete phase, which is a model particularly effective in case of low concentration of dust. To validate the CFD model, the numerical predictions are compared with experimental data available in the scientific literature. Eight design parameters were chosen, with the two objectives being the minimization of the pressure drop and the maximization of the collection efficiency.
Findings
The optimization procedure allows the determination of the Pareto Front, which represents the set of the best geometries and can be instrumental in taking an optimal decision in the presence of such a trade-off between the two conflicting objectives. The comparison among the individuals belonging to the Pareto Front with a more standard cyclone geometry shows that such a CFD global search is very effective.
Practical implications
The proposed procedure is tested for specific values of the operating conditions; however, it has general validity and can be used in place of typical procedures based on empirical models or engineers’ experience for the industrial design of tangential inlet cyclone separators with low solid loading.
Originality/value
Such an optimization process has never been proposed before for the design of cyclone separators; it has been developed with the aim of being both highly accurate and compatible with the industrial design time.
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Haozhe Jin, Ruoshuang Wen, Chao Wang and Xiaofei Liu
The purpose of this study is to determine the cavitation flow characteristics of the high-pressure differential control valve. The relationship between cavitation, flow…
Abstract
Purpose
The purpose of this study is to determine the cavitation flow characteristics of the high-pressure differential control valve. The relationship between cavitation, flow coefficient and spool angle is obtained. By analyzing the relationship between different spool angles and energy loss, the energy loss at different spool angles is predicted.
Design/methodology/approach
A series of numerical simulations were performed to study the cavitation problem of a high-pressure differential control valve using the RNG k–e turbulence model and the Zwart cavitation model. The flow states and energy distribution at different spool angles were analyzed under specific working conditions.
Findings
The cavitation was the weakest when the spool angle was 120° or the outlet pressure was 8 MPa. The pressure and speed fluctuations of the valve in the throttle section were greater than those at other locations. By calculating the entropy production rate, the reason and location of valve energy loss are analyzed. The energy loss near the throttling section accounts for about 92.7% of the total energy loss. According to the calculated energy loss relationship between different regions of the spool angle, the relationship between any spool angle and energy loss in the [80,120] interval is proposed.
Originality/value
This study analyzes the cavitation flow characteristics of the high-pressure differential control valve and provides the law of energy loss in the valve through the analysis method of entropy. The relationship between spool angle and energy loss under cavitation is finally proposed. The research results are expected to provide a theoretical basis for the optimal design of valves.
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Franc Majdic and Jozef Pezdirnik
Environmental protection regulations are becoming increasingly strict. Using water instead of a hydraulic mineral or biodegradable oil in power‐control hydraulic systems is a very…
Abstract
Purpose
Environmental protection regulations are becoming increasingly strict. Using water instead of a hydraulic mineral or biodegradable oil in power‐control hydraulic systems is a very positive step towards complying with these regulations. Since water hydraulics has many specifics, primarily related to lower viscosity and lubricity of water compared to oil, which greatly affects the leakage, and even more the friction and wear in these systems, a dedicated test rig is required for performing research with the real‐scale components. The purpose of this paper is to present some preliminary representative results on dynamic responses of the two hydraulic circuits with and without a mass load.
Design/methodology/approach
The paper presents the newly developed dedicated test rig and its dynamic characteristics when used with water and oil as hydraulic fluid. Hydraulic pressures and motions of spool and piston in the two different fluids were of special interest.
Findings
The results clearly show their dependence on friction properties of selected materials in different hydraulic fluids. While the oil valve worked perfectly, water valve has some irregularity, linked with the small gap, the shape irregularity, the surface roughness and the poorer lubrication conditions in the water hydraulics compared to the oil system.
Originality/value
The observed irregularity of the movement of the spool in the water hydraulic valve has almost no influence on the movement of the piston rod of the water cylinder, which is a very promising result for future research on water hydraulics.
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The Westland Lynx helicopter is a particularly fine example of the use of advanced fan technology in modern aircraft applications. The firm of Airscrew Howden have come a long way…
Abstract
The Westland Lynx helicopter is a particularly fine example of the use of advanced fan technology in modern aircraft applications. The firm of Airscrew Howden have come a long way from their original manufacture of the wooden ‘prop’ but they still continue to play a very essential part in all types of aircraft flying today; this takes the form of sophisticated fan designs to cover a wide variety of special air‐movement requirements that can arise in this sector.
THE Mobile Hydraulics Division of Parker Hannifin Corporation produces a fully integrated range of hydraulic directional control valves and accessories, with the current range of…
Abstract
THE Mobile Hydraulics Division of Parker Hannifin Corporation produces a fully integrated range of hydraulic directional control valves and accessories, with the current range of eight models providing suitably sized valves to cope with flows ranging from 20 to 420 1./min, and pressures up to 320 bar.
FOR a number of years now it has been evident that a successor to the well‐tried Vickers Viscount and Convoir 240/340/440 series was required. However, the big problem was to…
Abstract
FOR a number of years now it has been evident that a successor to the well‐tried Vickers Viscount and Convoir 240/340/440 series was required. However, the big problem was to design an aircraft such that its economics and passengerappealweresub‐stantially better than the machines it would ultimately replace. Other important factors which had to be con‐sidered were improved reliability, easier and cheaper maintenance, higher standards of safety and means of reducing ramp times. Furthermore, the difficult choice of passenger capacity and cruising speed had to be made. Probably the easiest decision was to employ the twin‐engine configuration with the power plants placed in the now familiar rear position, one on cither side of the fuselage.
Dongmin Li, Shiming Zhu, Shangfei Xia, Peisi Zhong, Jiaqi Fang and Peng Dai
During drilling in coal mines, sticking of drill rod (referred to as SDR in this work) is a potential threat to underground safety. However, no practical measures to deter SDR…
Abstract
Purpose
During drilling in coal mines, sticking of drill rod (referred to as SDR in this work) is a potential threat to underground safety. However, no practical measures to deter SDR have been developed yet. The purpose of this study is to develop an anti-SDR strategy using proportional-integral-derivative (PID) and compliance control (PIDC). The proposed strategy is compatible with the drilling process currently used in underground coal mines using drill rigs. Therefore, this study aims to contribute to the PIDC strategy for solving SDR.
Design/methodology/approach
A hydraulic circuit to reduce SDR was built based on a load-independent flow distribution system, a PID controller was designed to control the inlet hydraulic pressure of the rotation motor and a typical compliance control approach was adopted to control the feed force and displacement. Moreover, the weight and optimal combination of the alternative admittance control parameters for the feed cylinder were obtained by adopting the orthogonal experiment approach. Furthermore, a fuzzy admittance control approach was proposed to control the feed displacement. Experiments were conducted to test the effectiveness of the proposed method.
Findings
The experimental results indicated that the PIDC strategy was appropriate and effective for controlling the rotation motor and feed cylinder; thus, the proposed method significantly reduces the SDR during drilling operations in underground coal mines.
Research limitations/implications
As the PIDC strategy solves the SDR problem in underground coal mines, it greatly improves the safety of coal mine operation and decreases the power cost. Consequently, it brings the considerable benefits of coal mine production and vast application prospects in other corresponding fields. Actual drilling conditions are difficult to accurately simulate in a laboratory; thus, for future work, drilling experiments can be conducted in actual underground coal mines.
Originality/value
The PIDC-based anti-SDR strategy proposed in this study satisfactorily controls the rotation motor and feed cylinder and facilitates the feed and rotation movements. Furthermore, the tangible novelty of this study results is that it improves the frequency response of the entire drilling system. The drilling process with PIDC decreased the occurrence of SDR by 50%; therefore, the anti-SDR strategy can significantly improve the safety and efficiency of underground coal mining.
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Peng Dong, Shengdun Zhao, Shuqin Fan, Muzhi Zhu and Peng Zhang
The drive shaft and the distribution shaft of a traditional radial piston pump are in a cantilever state. To solve this problem, this paper aims to present a radial piston pump…
Abstract
Purpose
The drive shaft and the distribution shaft of a traditional radial piston pump are in a cantilever state. To solve this problem, this paper aims to present a radial piston pump with through shaft driving and valve plate distribution.
Design/methodology/approach
The working principle of the pump is discussed in detail. In this radial piston pump, valve plate distribution parts are designed to distribute oil to the piston chambers, and the distribution shaft is replaced. A bearing is installed between the stator and rotator to reduce the friction. The transmission shaft is supported by two bearings to ensure smooth operation. The support force of the transmission shaft is optimized. In addition, the flow pulsation principle is presented. To accomplish the change, the displacement of the radial piston pump, the proportional control system is designed.
Findings
After completing the machining and assembly of the pump, an experimental study was carried out. The results show that the output flow of the pump is basically the same as the theoretical flow.
Originality/value
The friction between the slipping shoes and the stator is greatly reduced due to the function of rolling bearings. The higher stability of the driveshaft is obtained for the reason of double-sided support. The radial piston pump has a novel structural design in reducing the friction between the shoes and the stator and improving the stability of the transmission shaft.
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Descriptions of the Super VC1O's Hydraulic, Electrical, Flying Controls, Fuel, Air Conditioning and Pressurization, Flight Systems, Radio, Electronics and Anti‐icing Systems. THE…
Abstract
Descriptions of the Super VC1O's Hydraulic, Electrical, Flying Controls, Fuel, Air Conditioning and Pressurization, Flight Systems, Radio, Electronics and Anti‐icing Systems. THE June 1962 issue of AIRCRAFT ENGINEERING contained a comprehensive engineering description of the Standard VC10 and one of the articles contained in that issue dealt with systems, testing and equipment. However, the systems were dealt with comparatively briefly and it is therefore the object of this article to describe the principal systems in greater detail. The systems of the Standard and Super VC10 aircraft are essentially similar and the following description is based on British Aircraft Corporation's descriptive engineering notes.