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Article
Publication date: 25 March 2021

Payman S. Ahmed, Basim M. Fadhil, Samir Mshir and Mohamed Salar

The main challenge in preparing body armor is achieving a high protection level by using lightweight materials with minimum cost.

Abstract

Purpose

The main challenge in preparing body armor is achieving a high protection level by using lightweight materials with minimum cost.

Design/methodology/approach

In this study, a three-hybrid multilayered armor system is prepared for protection against a ballistic impact wave. These armor systems consist of glass or ceramic tile as a front layer followed by three intermediate layers made of woven fiber reinforced polymer composites and a back layer made of either aluminum or polypropylene.

Findings

All armor systems were successful in impeding the projectile from perforating, that is materials selection played an important role in stopping the ballistic impact wave. Almost an identical ballistic behavior was recorded between the experimental and numerical simulation by using ANSYS AUTODYN which means that the simulation could be used in advance to reduce the time required for practical experiments and the cost of using materials in experimental tests will be lessened. The effect of projectile geometry also had been studied, and it showed a noticeable role in changing ballistic behavior.

Originality/value

The originality of this research is in using carbon and glass fiber which are woven together in addition to adding polypropylene layers in armor preparation.

Details

Multidiscipline Modeling in Materials and Structures, vol. 17 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 1 February 1989

Drive east from Frankfurt, upstream along the valley of the River Main, and in 25 kilometres or so you will reach Hanau, where once the brothers Grimm lived and collected the…

Abstract

Drive east from Frankfurt, upstream along the valley of the River Main, and in 25 kilometres or so you will reach Hanau, where once the brothers Grimm lived and collected the folklore which we now know as the famous Tales. Here too, in 1856, Wilhelm Carl Heraeus, a chemist and pharmacist, proprietor of the pharmacy which had carried the family name for many generations, succeeded in producing temperatures approaching 2000°C from an oxy‐hydrogen flame, temperatures sufficiently high to achieve the melting point of platinum and to allow him to melt substantial quantities of this metal for the first time. Hanau was then a centre for the jewellery manufacturing industry (and remains so today) so the smelting of platinum and other precious metals had an immediate commercial relevance.

Details

Microelectronics International, vol. 6 no. 2
Type: Research Article
ISSN: 1356-5362

Article
Publication date: 1 January 1988

R. Blancquaert, Bob Turnbull, G. Forster, Lorna Cullen, Boguslaw Herod, Steve Muckett and James Lawson

ISHM‐Benelux held its 1987 Autumn Conference on 29 October, at the Antwerp Crest Hotel. This one‐day meeting focused on applications of hybrid circuit technology in various fields…

Abstract

ISHM‐Benelux held its 1987 Autumn Conference on 29 October, at the Antwerp Crest Hotel. This one‐day meeting focused on applications of hybrid circuit technology in various fields of electronic and related industries.

Details

Microelectronics International, vol. 5 no. 1
Type: Research Article
ISSN: 1356-5362

Article
Publication date: 27 January 2020

Renze Zhou, Zhiguo Xing, Haidou Wang, Zhongyu Piao, Yanfei Huang, Weiling Guo and Runbo Ma

With the development of deep learning-based analytical techniques, increased research has focused on fatigue data analysis methods based on deep learning, which are gaining in…

355

Abstract

Purpose

With the development of deep learning-based analytical techniques, increased research has focused on fatigue data analysis methods based on deep learning, which are gaining in popularity. However, the application of deep neural networks in the material science domain is mainly inhibited by data availability. In this paper, to overcome the difficulty of multifactor fatigue life prediction with small data sets,

Design/methodology/approach

A multiple neural network ensemble (MNNE) is used, and an MNNE with a general and flexible explicit function is developed to accurately quantify the complicated relationships hidden in multivariable data sets. Moreover, a variational autoencoder-based data generator is trained with small sample sets to expand the size of the training data set. A comparative study involving the proposed method and traditional models is performed. In addition, a filtering rule based on the R2 score is proposed and applied in the training process of the MNNE, and this approach has a beneficial effect on the prediction accuracy and generalization ability.

Findings

A comparative study involving the proposed method and traditional models is performed. The comparative experiment confirms that the use of hybrid data can improve the accuracy and generalization ability of the deep neural network and that the MNNE outperforms support vector machines, multilayer perceptron and deep neural network models based on the goodness of fit and robustness in the small sample case.

Practical implications

The experimental results imply that the proposed algorithm is a sophisticated and promising multivariate method for predicting the contact fatigue life of a coating when data availability is limited.

Originality/value

A data generated model based on variational autoencoder was used to make up lack of data. An MNNE method was proposed to apply in the small data case of fatigue life prediction.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 May 2020

Mayyadah S. Abed, Payman S. Ahmed, Jawad K. Oleiwi and Basim M. Fadhil

Composite laminates are considered one of the most popular damage-resistant materials when exposed to impact force in civil and military applications. In this study, a comparison…

346

Abstract

Purpose

Composite laminates are considered one of the most popular damage-resistant materials when exposed to impact force in civil and military applications. In this study, a comparison of composites 12 and 20 layers of fabrics Kevlar and ultrahigh-molecular-weight poly ethylene (UHMWPE)-reinforced epoxy under low-velocity impacts represented by drop-weight impact and Izod pendulum impact has been done. During the Izod test, Kevlar-based composite showed damage at the composite center and fiber breakages. Whereas delamination was observed for UHMWPE reinforced epoxy (PE). The maximum impact strength was for Kevlar-reinforced epoxy (KE) and increases with the number of laminates. Drop-weight impact test showed the highest absorbed energy for (KE) composites. The results revealed that different behavior during the impact test for composites belongs to the impact mechanism in each test.

Design/methodology/approach

Aramid 1414 Kevlar 49 and UHMWPE woven fabrics were purchased from Yixing Huaheng High-Performance Fiber Textile Co. Ltd, with specifications listed in Table 1. Epoxy resin (Sikafloor-156) is supplied from Sika AG. Sikafloor-156 is a two-part, low-viscosity, solvent-free epoxy resin, with compressive strength ∼95 N/mm², flexural strength ∼30 N/mm² and shore D hardness 83 (seven days). The mixture ratio of A/B was one-third volume ratio. Two types of laminated composites with different layers 12 and 20 were prepared by hand layup: Kevlar–epoxy and UHMWPE–epoxy composites as shown in Figure 1. Mechanical pressure was applied to remove bubbles and excess resin for 24 h. The composites were left in room temperature for seven days, and then composite plates were cut for the desired dimensions. Low-velocity impact testing, drop-weight impact, drop tower impact system INSTRON CEAST 9350 (see Figure 2) was facilitated to investigate impact resistance of composites according to ASTM D7137M (Test Method for Compressive, 2005). Low-velocity impact tests have been performed at room temperature for composite with dimensions 10 × 15 cm2 utilizing a drop tower (steel indenter diameter 19.85 mm as shown in Figure 3), height (800 mm), drop mass (5 kg) and speed (3.96 m/s). Special impact equipment consisting of vertically falling impactor was used in the test. The energy is obtained from Drop tower impact systems, (2009) E = ½ mv2 (2.1). The relationship between force–time, deformation–time and energy–time and deformation was obtained. Energy–deformation and force–deformation relationships were also obtained. The depth of penetration and the radius of impactor traces were recorded. Izod pendulum impact test of plastics was applied according to ASTM D256 (Test Method for Compressive, 2005). Absorbed energy was recorded to compute the impact strength of the specimen. The specimen before the test is shown in Figure 4.

Findings

In order to investigate two types of impact: drop-weight impact and Izod impact on damage resistance of composites, the two tests were done. Drop-weight impact is dropping a known weight and height in a vertical direction with free fall, absorbed energy can be calculated. Izod impact measures the energy required to break a specimen by striking a specific size bar with a pendulum (Test Method for Compressive, 2005; Test Methods for Determining, 2018). The results obtained with the impact test are presented. Figure 5 shows the histogram bars of impact strength of composites. It can be noticed that Kevlar–epoxy (KE) composites give higher energy strength than UHMWPE–epoxy (PE) in 12 and 20 plies. The increasing percentage is about 18.5 and 5.7%. It can be observed in Figure 6 that samples are not destructed completely due to fiber continuity. Also, the delamination occurs obviously for UHMWPE–epoxy more than for Kevlar-based composite, which may due to weak binding between UHMWPE with an epoxy relative with Kevlar.

Practical implications

The force–time curves for Kevlar–epoxy (KE) and UHMWPE–epoxy (PE) composites with 12 and 20 plies are illustrated respectively in Figure 7. The contact duration between indenter and composite surface is repented by the force–time curves, so the maximum force reaches with certain displacement. It can be seen that maximum force was (13,209, 18,734.9, 23,271.07 and 19,825.38 N) at the time (3.97, 4.43, 3.791 and 4.198 ms) for 12 KE, 12 PE, 20 KE and 20 PE, respectively. The sharp peaks of KE composite are due to the lower ductility of Kevlar compared with UHMWPE. These results agree with the results of Ahmed et al. (2016). Kevlar-based composites (KE) showed lower impact force and crack propagates in the matrix with fast fiber breakage compared with PE composites, whereas the latter did not suffer from fabric breakage in 12 and 20 plies any more (see Figure 8). Figure 9 illustrates force–deformation curves, for 12 and 20 plies of Kevlar–epoxy (KE) and UHMWPE–epoxy (PE) composites. Curve's slop is considered the specimen's stiffness and the maximum displacement. To investigate the impact behavior of the four different composites, the comparison was made among the relative force–deformation curves. The maximum displacement was 5.119, 3.443, 1.173 and 1.17 mm for 12KE, 12 PE, 20 KE and 20 PE, respectively. It seems that UHMWPE-based composite (PE) presents lower deformation than Kevlar-based composites (KE) at a same number of laminates, although the maximum displacement is for 12 PE and 12 KE (see Figure 8). Kevlar-based composites (KE) showed more damage than UHMWPE-based composite (PE), so the maximum displacement is always higher for KE specimens with maximum indenter trace diameter (D∼11.27 mm). The onset of cracks begins along fibers on the impacted side for 20 KE and 20 PE specimens with lower indenter trace (D∼5.42 and 5.96 mm), respectively (see Table 2). These results refer to the lower stiffness of KE composites (see the slope of the curve) relative to PE composites. This result agreed with (Vieille et al., 2013) when they found that the theoretical stiffness of laminated composite during drop-weight impact depends significantly on fiber nature (Fadhil, 2013). The matrix cracking is the first type of damage that may not change stiffness of composites overall. Material stiffness changes due to the stress concentration represented by matrix cracks, delamination and fiber breakage (Hancox, 2000). Briefly, the histogram (see Figure 10) showed that the best impact behavior was for 20 KE, highest impact force with lower deformation, indenter trace diameter and contact time. Absorbed energy–time and absorbed energy–deformation curves for composites are shown in Figures 11 and 12, respectively. The maximum absorbed energy was (36.313, 29.952, 9.783 and 6.928 J) for 12 KE, 12 PE, 20 KE and 20 PE, respectively. Test period time is only 8 ms, but the time in which composites reached maximum absorbed energy was (4.413, 3.636, 2.394 and 2.408 ms). The maximum absorbed energy was for 12 KE with lower rebound energy because part of kinetic energy transferred to potential energy kept in the composite as material damage (see Figures 3 and 4). This composite absorbs more energy as material damage which kept as potential energy. Whereas other composites 12 PE, 20 PE and 20 KE showed less damage, lower absorbed energy and higher rebound energy, which appeared in different peak behavior as the negative value of energy. Also from the absorbed energy–time curves, it had been noticed significantly the maximum contact time of indenter with composite was 4.413 ms for 12 KE, which exhibits higher deformation (5.119 mm), whereas other composites 12 PE, 20 KE and 20 PE showed less damage, contact time and deformation as (3.443, 1.173, 1.17 mm), respectively.

Originality/value

The main goal of the current study is to evaluate the performances of armor composite made off of Kevlar and UHMWPE fabrics reinforced epoxy thermosetting resin under the low-velocity impact. Several plates of composites were prepared by hand layup. Izod and drop-weight impact tests were facilitated to get an indication about the absorbed energy and strength of the armors.

Details

Multidiscipline Modeling in Materials and Structures, vol. 16 no. 6
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 1 February 2016

Mica Grujicic, S Ramaswami, Jennifer Snipes, Vasudeva Avuthu, Chian-Fong Yen and Bryan Cheeseman

Fiber-reinforced armor-grade polymer-matrix composite materials with a superior penetration resistance are traditionally developed using legacy knowledge and trial-and-error…

288

Abstract

Purpose

Fiber-reinforced armor-grade polymer-matrix composite materials with a superior penetration resistance are traditionally developed using legacy knowledge and trial-and-error empiricism. This approach is generally quite costly and time-consuming and, hence, new (faster and more economical) approaches are needed for the development of high-performance armor-grade composite materials. One of these new approaches is the so-called materials-by-design approach. Within this approach, extensive use is made of the computer-aided engineering (CAE) analyses and of the empirically/theoretically established functional relationships between an armor-grade composite-protected structure, the properties of the composite materials, material microstructure (as characterized at different length-scales) and the material/structure synthesis and fabrication processes. The paper aims to discuss these issues.

Design/methodology/approach

In the present work, a first step is made toward applying the materials-by-design approach to the development of the armor-grade composite materials and protective structures with superior ballistic-penetration resistance. Specifically, CAE analyses are utilized to establish functional relationships between the attributes/properties of the composite material and the penetration resistance of the associated protective structure, and to identify the combination of these properties which maximize the penetration resistance. In a follow-up paper, the materials-by-design approach will be extended to answer the questions such as what microstructural features the material must possess in order for the penetration resistance to be maximized and how such materials should be synthesized/processed.

Findings

The results obtained show that proper adjustment of the material properties results in significant improvements in the protective structure penetration resistance.

Originality/value

To the authors’ knowledge, the present work is the first reported attempt to apply the materials-by-design approach to armor-grade composite materials in order to help improve their ballistic-penetration resistance.

Details

International Journal of Structural Integrity, vol. 7 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 1 January 1988

Two die attach adhesive products, manufactured by Furane Products Co., claim to meet the military specification for epoxy electronic adhesives (MIL‐STD‐883C, Method 5011) without…

Abstract

Two die attach adhesive products, manufactured by Furane Products Co., claim to meet the military specification for epoxy electronic adhesives (MIL‐STD‐883C, Method 5011) without exception. The products are EPIBOND 7002 which is a thermally conductive adhesive and EPIBOND 7200, an electrically and thermally conductive die attach adhesive. Both are 100% solids and contain no solvents or diluents. Consequently, the likelihood of outgassing and void formation is greatly reduced. Both are extremely high purity systems, and have a hot die‐shear strength of over 6,000 N/M2 at 150°C. Both materials are screen printable and undergo virtually no bleed‐out during processing.

Details

Microelectronics International, vol. 5 no. 1
Type: Research Article
ISSN: 1356-5362

Article
Publication date: 13 November 2009

George K. Stylios

Examines the fifthteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects…

1096

Abstract

Examines the fifthteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 21 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 March 1987

Mr Peter Lenk has transferred from the Fraunhofer‐Institut to mls munich laser systems since 1 July 1987. Prior to this move, Mr Lenk was employed at the Fraunhofer Institut für…

Abstract

Mr Peter Lenk has transferred from the Fraunhofer‐Institut to mls munich laser systems since 1 July 1987. Prior to this move, Mr Lenk was employed at the Fraunhofer Institut für Festkörpertechnologie in Munich, where he organised and set up the procedures for the Institute's thick film technology department, supervised the complete film processing for thick film technology and research to prove the authenticity of thick film resistors. Mr Lenk also supervised and conducted training in thick film technology.

Details

Microelectronics International, vol. 4 no. 3
Type: Research Article
ISSN: 1356-5362

Article
Publication date: 14 November 2008

George K. Stylios

Examines the fourteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects…

1247

Abstract

Examines the fourteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 20 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

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