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Article
Publication date: 1 April 2024

Ali Hashemi, Parsa Yazdanpanah Qaraei and Mostafa Shabanian-Poodeh

The aim of this paper is to provide a simple yet accurate and efficient geometric method for thermal homogenization of impregnated and non-impregnated coil winding technologies…

Abstract

Purpose

The aim of this paper is to provide a simple yet accurate and efficient geometric method for thermal homogenization of impregnated and non-impregnated coil winding technologies based on the concept of thermal resistance.

Design/methodology/approach

For regular windings, the periodic microscopic cell in the winding space is identified. Also, for irregular windings, the average microscopic cell of the winding is determined. An approximation is used to calculate the thermal resistance of the winding cell. Based on this approximation, the winding insulation is considered as a circular ring around the wire. Mathematical equations are obtained to calculate the equivalent thermal resistance of the cell. The equivalent thermal conductivity of the winding is calculated using equivalent thermal resistance of the cell. Winding thermal homogenization is completed by determining the equivalent thermal properties of the cell.

Findings

The thermal pattern of different windings is simulated and compared with the results of different homogenization methods. The results show that the proposed method is applicable for a wide range of windings in terms of winding scheme, packing factor and winding insulation. Also, the results show that the proposed method is more accurate than other winding homogenization methods in calculating the equivalent thermal conductivity of the winding.

Research limitations/implications

In this paper, the change of electrical resistance of the winding with temperature and thermal contact between the sub-components are ignored. Also, liquid insulators, such as oils, and rectangular wires were not investigated. Research in these topics is considered as future work.

Originality/value

Unlike other homogenization methods, the proposed method can be applied to non-impregnated and irregular windings. Also, compared to other homogenization methods, the proposed method has a simpler formulation that makes it easier to program and implement. All of these indicate the efficiency of the proposed method in the thermal analysis of the winding.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 27 April 2023

Wanderson Ferreira dos Santos, Ayrton Ribeiro Ferreira and Sergio Persival Baroncini Proença

The present paper aims to explore a computational homogenisation procedure to investigate the full geometric representation of yield surfaces for isotropic porous ductile media…

Abstract

Purpose

The present paper aims to explore a computational homogenisation procedure to investigate the full geometric representation of yield surfaces for isotropic porous ductile media. The effects of cell morphology and imposed boundary conditions are assessed. The sensitivity of the yield surfaces to the Lode angle is also investigated in detail.

Design/methodology/approach

The microscale of the material is modelled by the concept of Representative Volume Element (RVE) or unit cell, which is numerically simulated through three-dimensional finite element analyses. Numerous loading conditions are considered to create complete yield surfaces encompassing high, intermediate and low triaxialities. The influence of cell morphology on the yield surfaces is assessed considering a spherical cell with spherical void and a cubic RVE with spherical void, both under uniform strain boundary condition. The use of spherical cell is interesting as preferential directions in the effective behaviour are avoided. The periodic boundary condition, which favours strain localization, is imposed on the cubic RVE to compare the results. Small strains are assumed and the cell matrix is considered as a perfect elasto-plastic material following the von Mises yield criterion.

Findings

Different morphologies for the cell imply in different yield conditions for the same load situations. The yield surfaces in correspondence to periodic boundary condition show significant differences compared to those obtained by imposing uniform strain boundary condition. The stress Lode angle has a strong influence on the geometry of the yield surfaces considering low and intermediate triaxialities.

Originality/value

The exhaustive computational study of the effects of cell morphologies and imposed boundary conditions fills a gap in the full representation of the flow surfaces. The homogenisation-based strategy allows us to further investigate the influence of the Lode angle on the yield surfaces.

Details

Engineering Computations, vol. 40 no. 4
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 21 March 2023

Lakhwinder Singh, Sangyul Ha, Sanjay Vohra and Manu Sharma

Modeling of material behavior by physically or microstructure-based models helps in understanding the relationships between its properties and microstructure. However, the…

Abstract

Purpose

Modeling of material behavior by physically or microstructure-based models helps in understanding the relationships between its properties and microstructure. However, the majority of the numerical investigations on the prediction of the deformation behavior of AA2024 alloy are limited to the use of phenomenological or empirical constitutive models, which fail to take into account the actual microscopic-level mechanisms (i.e. crystallographic slip) causing plastic deformation. In order to achieve accurate predictions, the microstructure-based constitutive models involving the underlying physical deformation mechanisms are more reliable. Therefore, the aim of this work is to predict the mechanical response of AA2024-T3 alloy subjected to uniaxial tension at different strain rates, using a dislocation density-based crystal plasticity model in conjunction with computational homogenization.

Design/methodology/approach

A dislocation density-based crystal plasticity (CP) model along with computational homogenization is presented here for predicting the mechanical behavior of aluminium alloy AA2024-T3 under uniaxial tension at different strain rates. A representative volume element (RVE) containing 400 grains subjected to periodic boundary conditions has been used for simulations. The effect of mesh discretization on the mechanical response is investigated by considering different meshing resolutions for the RVE. Material parameters of the CP model have been calibrated by fitting the experimental data. Along with the CP model, Johnson–Cook (JC) model is also used for examining the stress-strain behavior of the alloy at various strain rates. Validation of the predictions of CP and JC models is done with the experimental results where the CP model has more accurately captured the deformation behavior of the aluminium alloy.

Findings

The CP model is able to predict the mechanical response of AA2024-T3 alloy over a wide range of strain rates with a single set of material parameters. Furthermore, it is observed that the inhomogeneity in stress-strain fields at the grain level is linked to both the orientation of the grains as well as their interactions with one another. The flow and hardening rule parameters influencing the stress-strain curve and capturing the strain rate dependency are also identified.

Originality/value

Computational homogenization-based CP modeling and simulation of deformation behavior of polycrystalline alloy AA2024-T3 alloy at various strain rates is not available in the literature. Therefore, the present computational homogenization-based CP model can be used for predicting the deformation behavior of AA2024-T3 alloy more accurately at both micro and macro scales, under different strain rates.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 3
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 28 September 2023

Niels Koester, Franz Pichler and Oszkar Biro

The purpose of this paper is to introduce a new method to model a stranded wire efficiently in 3D finite element simulations.

Abstract

Purpose

The purpose of this paper is to introduce a new method to model a stranded wire efficiently in 3D finite element simulations.

Design/methodology/approach

In this method, the stranded wires are numerically approximated with the Cauer ladder network (CLN) model order reduction method in 2D. This approximates the eddy current effect such as the skin and proximity effect for the whole wire. This is then projected to a mesh which does not include each strand. The 3D fields are efficiently calculated with the CLN method and are projected in the 3D geometry to be used in simulations of electrical components with a current vector potential and a homogenized conductivity at each time step.

Findings

In applications where the stranded wire geometry is known and does not change, this homogenization approach is an efficient and accurate method, which can be used with any stranded wire configuration, homogenized stranded wire mesh and any input signal dependent on time steps or frequencies.

Originality/value

In comparison to other methods, this method has no direct frequency dependency, which makes the method usable in the time domain for an arbitrary input signal. The CLN can also be used to interconnected stranded cables arbitrarily in electrical components.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 42 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Open Access
Article
Publication date: 2 November 2023

Yangyiwei Yang, Patrick Kühn, Mozhdeh Fathidoost and Bai-Xiang Xu

Confronting the unveiled sophisticated structural and physical characteristics of permanent magnets, notably the samarium–cobalt (Sm-Co) alloy, This work aims to introduce a…

Abstract

Purpose

Confronting the unveiled sophisticated structural and physical characteristics of permanent magnets, notably the samarium–cobalt (Sm-Co) alloy, This work aims to introduce a simulation scheme that can link physics-based micromagnetics on the nanostructures and magnetostatic homogenization on the mesoscale polycrystalline structures.

Design/methodology/approach

The simulation scheme is arranged in a multiscale fashion. The magnetization behaviors on the nanostructures examined with various orientations are surrogated as the micromagnetic-informed hysterons. The hysteresis behavior of the mesoscale polycrystalline structures with micromagnetic-informed hysterons is then evaluated by computational magnetostatic homogenization.

Findings

The micromagnetic-informed hysterons can emulate the magnetization reversal of the parameterized Sm-Co nanostructures as the local hysteresis behavior on the mesostructures. The simulation results of the mesoscale polycrystal demonstrate that the demagnetization process starts from the grain with the largest orientation angle (a) and then propagates to the surrounding grains.

Research limitations/implications

The presented scheme depicts the demand for integrating data-driven methods, as the parameters of the surrogate hysteron intrinsically depend on the nanostructure and its orientation. Further hysteron parameters that help the surrogate hysteron emulate the micromagnetic-simulated magnetization reversal should be examined.

Originality/value

This work provides a novel multiscale scheme for simulating the polycrystalline permanent magnets’ hysteresis while recapitulating the nanoscale mechanisms, such as the nucleation of domains, and domain wall migration and pinning. This scheme can be further extended to simulate the part-level hysteresis considering the mesoscale features.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 42 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 26 September 2023

Rossana Fernandes, Benyang Hu, Zhichao Wang, Zheng Zhang and Ali Y. Tamijani

This paper aims to assess the feasibility of additively manufactured wind tunnel models. The additively manufactured model was used to validate a computational framework allowing…

Abstract

Purpose

This paper aims to assess the feasibility of additively manufactured wind tunnel models. The additively manufactured model was used to validate a computational framework allowing the evaluation of the performance of five wing models.

Design/methodology/approach

An optimized fighter wing was additively manufactured and tested in a low-speed wind tunnel to obtain the aerodynamic coefficients and deflections at different speeds and angles of attack. The flexible wing model with optimized curvilinear spars and ribs was used to validate a finite element framework that was used to study the aeroelastic performance of five wing models. As a computationally efficient optimization method, homogenization-based topology optimization was used to generate four different lattice internal structures for the wing in this study. The efficiency of the spline-based optimization used for the spar-rib model and the lattice-based optimization used for the other four wings were compared.

Findings

The aerodynamic loads and displacements obtained experimentally and computationally were in good agreement, proving that additive manufacture can be used to create complex accurate models. The study also shows the efficiency of the homogenization-based topology optimization framework in generating designs with superior stiffness.

Originality/value

To the best of the authors’ knowledge, this is the first time a wing model with curvilinear spars and ribs was additively manufactured as a single piece and tested in a wind tunnel. This research also demonstrates the efficiency of homogenization-based topology optimization in generating enhanced models of different complexity.

Details

Rapid Prototyping Journal, vol. 30 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 11 January 2023

Quy Dong To and Guy Bonnet

The purpose of this paper is to solve the local problem involving strong contrast heterogeneous conductive material, with application to gas-filled porous media with both perfect…

Abstract

Purpose

The purpose of this paper is to solve the local problem involving strong contrast heterogeneous conductive material, with application to gas-filled porous media with both perfect and imperfect Kapitza boundary conditions at the bi-material interface. The effective parameters like the dynamic conductivity and the thermal permeability in the acoustics of porous media are also derived from the cell solution.

Design/methodology/approach

The Fourier transform method is used to solve frequency-dependent heat transfer problems. The periodic Lippmann–Schwinger integral equation in Fourier space with source term is first formulated using discrete Green operators and modified wavevectors, which can then be solved by iteration schemes.

Findings

Numerical examples show that the schemes converge fast and yield accurate results when compared with analytical solution for benchmark problems.

Originality/value

The formulation of the method is constructed using static and dynamic Green operators and can be applied to pixelized microstructure issued from tomography images.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 16 April 2024

Guilherme Homrich, Aly Ferreira Flores Filho, Paulo Roberto Eckert and David George Dorrell

This paper aims to introduce an alternative for modeling levitation forces between NdFeB magnets and bulks of high-temperature superconductors (HTS). The presented approach should…

Abstract

Purpose

This paper aims to introduce an alternative for modeling levitation forces between NdFeB magnets and bulks of high-temperature superconductors (HTS). The presented approach should be evaluated through two different formulations and compared with experimental results.

Design/methodology/approach

The T-A and H-ϕ formulations are among the most efficient approaches for modeling superconducting materials. COMSOL Multiphysics was used to apply them to magnetic levitation models and predict the forces involved.The permanent magnet movement is modeled by combining moving meshes and magnetic field identity pairs in both 2D and 3D studies.

Findings

It is shown that it is possible to use the homogenization technique for the T-A formulation in 3D models combined with mixed formulation boundaries and moving meshes to simulate the whole device’s geometry.

Research limitations/implications

The case studies are limited to the formulations’ implementation and a brief assessment regarding degrees of freedom. The intent is to make the simulation straightforward rather than establish a benchmark.

Originality/value

The H-ϕ formulation considers the HTS bulk domain as isotropic, whereas the T-A formulation homogenization approach treats it as anisotropic. The originality of the paper lies in contrasting these different modeling approaches while incorporating the external magnetic field movement by means of the Lagrangian–Eulerian method.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 15 February 2024

Ali Hashemi, Hamed Taheri and Mohammad Dehghani

To prevent the coil from burning or getting damaged, it is necessary to estimate the duration of its operation as long as its temperature does not exceed the permissible limit…

Abstract

Purpose

To prevent the coil from burning or getting damaged, it is necessary to estimate the duration of its operation as long as its temperature does not exceed the permissible limit. This paper aims to investigate the effect of switching on the thermal behavior of impregnated and nonimpregnated windings. Also, the safe operating time for each winding is determined.

Design/methodology/approach

The power loss of the winding is expressed as a function of the winding specifications. Using homogenization techniques, the equivalent thermal properties for the homogenized winding are calculated and used in a proposed thermal equivalent circuit for winding modeling and analysis. The validity and accuracy of the proposed model are determined by comparing its analysis results and simulation and measurement results.

Findings

The results show that copper windings have better thermal behavior and lower temperature compared to aluminum windings. On the other hand, by impregnating or increasing the packing factor of the winding, the thermal behavior is improved. Also, by choosing the right duty cycle for the winding current source, it is possible to prevent the burning or damage of the winding and increase its lifespan. Comparing the measurement results with the analysis results shows that the proposed equivalent circuit has an error of less than 4% in the calculation of the winding center temperature.

Research limitations/implications

In this paper, the effect of temperature on the electrical resistance of the coil is ignored. Also, rectangular wires were not investigated. Research in these topics are considered as future work.

Originality/value

By calculating the thermal time constant of the winding, its safe operation time can be calculated so that its temperature does not exceed the tolerable value (150 °C). The proposed method analyzes both impregnated and nonimpregnated windings with various schemes. It investigates the effects of switching on their thermal behavior. Additionally, it determines the safe operating time for each type of winding.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 9 August 2023

Ziyan Guo, Xuhao Liu, Zehua Pan, Yexin Zhou, Zheng Zhong and Zilin Yan

In recent years, the convolutional neural network (CNN) based deep learning approach has succeeded in data-mining the relationship between microstructures and macroscopic…

Abstract

Purpose

In recent years, the convolutional neural network (CNN) based deep learning approach has succeeded in data-mining the relationship between microstructures and macroscopic properties of materials. However, such CNN models usually rely heavily on a large set of labeled images to ensure the accuracy and generalization ability of the predictive models. Unfortunately, in many fields, acquiring image data is expensive and inconvenient. This study aims to propose a data augmentation technique to enhance the performance of the CNN models for linking microstructural images to the macroscopic properties of composites.

Design/methodology/approach

Microstructures of composites are synthesized using discrete element simulations and Potts kinetic Monte Carlo simulations. Macroscopic properties such as the elastic modulus, Poisson's ratio, shear modulus, coefficient of thermal expansion, and triple-phase boundary length density are extracted on representative volume elements. The CNN model is trained using the 3D microstructural images as inputs and corresponding macroscopic properties as the labels. The comparison of the predictive performance of the CNN models with and without data augmentation treatment are compared.

Findings

The comparison between the prediction performance of CNN models with and without data augmentation showed that the former reduced the weighted mean absolute percentage error (WMAPE) for the prediction from 5.1627% to 1.7014%. This significant reduction signifies that the proposed data augmentation method can effectively enhance the generalization ability and robustness of CNN models.

Originality/value

This study demonstrates that data augmentation is beneficial for solving the problems of model overfitting, data scarcity, and sample imbalance for CNN-based deep learning tasks at a low cost. By developing more and advanced data augmentation techniques, deep learning accelerated homogenization will boost the multi-scale computational mechanics and materials.

Details

Engineering Computations, vol. 40 no. 7/8
Type: Research Article
ISSN: 0264-4401

Keywords

1 – 10 of 278