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Article
Publication date: 11 April 2016

Qunfeng Zeng, Jinhua Zhang, Jun Hong and Cheng Liu

The purpose of this paper is to design an oil-air lubrication system with low temperature rise, vibration and noise simplifies the spindle configuration. The oil-air lubrication

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Abstract

Purpose

The purpose of this paper is to design an oil-air lubrication system with low temperature rise, vibration and noise simplifies the spindle configuration. The oil-air lubrication unit is a key component for high-speed grinding machine tools. The development of oil-air lubrication unit suitable for high/ultrahigh rotational speed is a daunting task owing to the lubrication challenges.

Design/methodology/approach

This paper emphasizes three main issues: the analysis of oil-air two-phase flow for tradition oil-air lubrication unit with the simulation method; the design of new oil-air lubrication unit for the high/ultrahigh-speed grinding machine tools and the comparative experiment research of tradition and new oil-air lubrication unit. The optimum structure parameters that create the optimum flow pattern and operating conditions resulting in low temperature increase, vibration and noise of oil-air lubricated spindle can be achieved by the simulation method and experiments.

Findings

The simulation and experimental results show that new oil-air lubrication unit lubricating a high speed electric spindle has a better performance with a small temperature increase and vibration, which means that our proposed method is an effective design method for oil-air lubrication system.

Originality/value

A design method suitable for high-speed oil-air lubrication unit is proposed. New oil-air lubrication unit is expected to apply for high/ultrahigh rotational speed grinding machine tools.

Details

Industrial Lubrication and Tribology, vol. 68 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 18 October 2021

Miloš Stanković, Nenad Kolarević, Nikola Davidovic and Marko Miloš

The purpose of this paper is to improve the lubrication and remove as much as possible of the heat generated in the bearing assembly, embedded in the jet engine.

Abstract

Purpose

The purpose of this paper is to improve the lubrication and remove as much as possible of the heat generated in the bearing assembly, embedded in the jet engine.

Design/methodology/approach

To determine the necessary values of the air pressure and oil amount, an experimental approach is used. For that purpose, a custom made test rig is developed.

Findings

Less amount of oil makes better lubrication conditions, reflected in the smaller temperature of the bearings. Concerning the air pressure, too high and too low air pressure deteriorates the lubrication parameters. An optimum value should be determined experimentally. The influence of oil amount is remarkably bigger than the influence of air pressure.

Originality/value

This experimental investigation provides an easy and fast way to improve the high-speed bearings lubrication parameters.

Details

Industrial Lubrication and Tribology, vol. 74 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 May 2023

Jian Sun, Guangxiang Zhang, Zhongxian Xia, Zhigang Bao, Jinmei Yao, Xin Fang, Zhe Zhang and Renyun Guan

To understand the service performance of full ceramic ball bearings under extreme working conditions and improve their service life, dynamic characteristic tests of full ceramic…

Abstract

Purpose

To understand the service performance of full ceramic ball bearings under extreme working conditions and improve their service life, dynamic characteristic tests of full ceramic ball bearings under ultra-low temperature conditions were carried out by a low-temperature bearing life testing machine, and temperature rise and friction were measured under extreme low-temperature environment.

Design/methodology/approach

The heat-flow coupling model of bearing was established by CFD software, and the test results were further analyzed.

Findings

The results show that the temperature rise of the bearing is not obvious in the liquid nitrogen environment. With the increase of the chamber temperature, the lubrication state of the bearing changes, resulting in the temperature rise of the outer ring of the bearing. As the temperature of the test chamber increases, the friction force on the bearing increases first and then decreases under the action of multifactor coupling.

Research limitations/implications

The research results provide test data and theoretical basis for the application of all-ceramic ball bearings in aerospace and other fields and have important significance for improving the service life of high-end equipment under extreme working conditions.

Practical implications

The research results provide test data and theoretical basis for the application of full ceramic ball bearings in aerospace and other fields and have important significance for improving the service life of high-end equipment under extreme working conditions.

Social implications

The research results provide test data and theoretical basis for the application of full ceramic ball bearings in aerospace and other fields and have important significance for improving the service life of high-end equipment under extreme working conditions.

Originality/value

The research results provide test data and theoretical basis for the application of full ceramic ball bearings in aerospace and other fields and have important significance for improving the service life of high-end equipment under extreme working conditions.

Details

Industrial Lubrication and Tribology, vol. 75 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 August 1970

Allen F. Brewer

This series of articles continues the theme of Mr. Brewer's previous series, “Lubrication—Management Responsibility”. The series deals with the lubrication of industrial plant…

Abstract

This series of articles continues the theme of Mr. Brewer's previous series, “Lubrication—Management Responsibility”. The series deals with the lubrication of industrial plant, but with the intention of ‘educating’ Management to the importance of ensuring that production is not lost because of faulty lubrication.

Details

Industrial Lubrication and Tribology, vol. 22 no. 8
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 30 November 2018

Cong Liu, Baohong Tong, Guotao Zhang, Wei Wang, Kun Liu and Peimin Xu

This paper aims to investigate the influence of oil–air lubrication flow behavior on point contact sliding wear characteristics.

Abstract

Purpose

This paper aims to investigate the influence of oil–air lubrication flow behavior on point contact sliding wear characteristics.

Design/methodology/approach

Oil–air lubrication equations between point contact counterparts were established on the basis of volume of fluid model. The effects of oil supply and injection azimuth on oil-phase volume fraction and its pressure distribution were simulated with commercial software Fluent. Characteristics of point contact sliding wear were then tested with an MFT-3000 friction tester under oil–air lubrication condition. The influence of flow behavior on wear characteristic was investigated combined with numerical and experimental results. The wear mechanism was revealed using SEM, EDS and ferrography.

Findings

When air supply speed is constant, the oil-phase volume fraction increases with the increase in oil supply, which helps form continuous oil film and decrease the sliding wear evidently. The injection angle and distance considerably influence the oil–air flow behavior. When injecting at a certain distance and angle, the oil-phase volume fraction reaches its maximum, and the abrasion loss is minimal. Under the test conditions in this study, abrasive particles are mainly debris and a few spiral cuttings. The wear mechanism is abrasive wear.

Originality/value

The influence of the behavior of oil–air lubrication flow on the characteristic of point contact sliding wear is analyzed. This work provides guidance for the application of oil–air lubrication technology in point contact friction pairs.

Details

Industrial Lubrication and Tribology, vol. 71 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 19 December 2019

De-Xing Zheng, W.F. Chen, Guanyun Xiao and Dateng Zheng

This paper aims to devote to the experimental analysis and modeling on the heat generation of angular contact ball bearings under vibration.

Abstract

Purpose

This paper aims to devote to the experimental analysis and modeling on the heat generation of angular contact ball bearings under vibration.

Design/methodology/approach

The experiments about vibration effect on bearing temperature are implemented. To explore the causes of bearing temperature rise, the shaft-bearing system is first simplified to a forced vibration model to analyze the bearing loads in vibration. Next, the vibratory-induced additional load is proposed and the spin power loss of balls is re-derived under vibration. The vibration-induced heat is integrated into a novel forecasting model of bearing power loss. For validation, the muti-node model for angular contact ball bearings is referred to create the thermal network of spindle front bearing, and then the contrast and discussion is done.

Findings

The simulation and test results both indicate that more energy is expended and more heat is generated with vibration. And the further quantitative comparisons between simulation results and experimental values of bearing temperature demonstrate the rationality and availability of constructed model on bearing heat generation.

Originality/value

The vibration-induced additional load is proposed and modeled, and the novel forecasting model for heat generation for high-speed angular contact ball bearings with vibration is constructed and validated.

Details

Industrial Lubrication and Tribology, vol. 72 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 August 1953

The Engineering, Marine and Welding Exhibition and The Chemical Plant Exhibition opens at Olympia London, on Thursday, 3rd September and remains open daily from 10 a.m. to 8 p.m…

Abstract

The Engineering, Marine and Welding Exhibition and The Chemical Plant Exhibition opens at Olympia London, on Thursday, 3rd September and remains open daily from 10 a.m. to 8 p.m. each day (except Sunday) until Thursday, 17th September. This exhibition has been held biannually for nearly fifty years (except during the two world wars) and it is sponsored by The British Engineers' Association, Inc., The Society of Motor Manufacturers & Traders Ltd. (Marine Section), The British Electrical and Allied Manufacturers' Association Inc., The Institute of Welding, The British Acetylene Association, and The British Chemical Plant Manufacturers' Association. This time there will be more than 500 exhibitors, many of whom will be showing products of interest to our readers and connected in some way with lubrication.

Details

Industrial Lubrication and Tribology, vol. 5 no. 8
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 13 March 2017

Qunfeng Zeng

The purpose of this paper is to improve the antifriction and antiabrasive behavior of the used oil through the addition of a lubricant.

Abstract

Purpose

The purpose of this paper is to improve the antifriction and antiabrasive behavior of the used oil through the addition of a lubricant.

Design/methodology/approach

The author selected 85W-90 used oil with three kinds of 4,758, 10,507 and 16,223 km mileages, which may represent run-in wear period, steady-state wear period and rapid wear for used oil, respectively. Nano copper, molybdenum dithiocarbamate (MoDTC) and copper dioctyl dithiocarbamate (CuDTC) of lubricant additive are added to the used oil to improve its antifriction performances and service life. The influence of lubricant additive on the tribological properties of used oil is investigated by the friction tests.

Findings

An abnormal phenomenon has been observed by the friction test under high mileage used oil with CuDTC in presence of MoDTC lubrication, and superlow friction coefficient of 0.04 has been achieved after a running-in period for the first time. It is found that CuDTC additive is beneficial to improve greatly the antifriction behavior of used oil, especially when MoDTC is present. The results indicate that the dissoluble of CuDTC and the tribochemical reaction of MoDTC play an important role in superlow friction of high mileage used oil. Moreover, the superlow friction is also closely related to the viscosity of used oil.

Originality/value

The possible mechanism of superlow friction is attributed to the additive thinning effect and the synergistic effect of the dissoluble of CuDTC and the tribochemical reaction of MoDTC binary lubricant additives in high mileage used oil. This work will extend the application of CuDTC additive widely and explore a new method to the reutilization and the life extension of used lubricating oil.

Details

Industrial Lubrication and Tribology, vol. 69 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 December 1957

The breakdown of laminar flow in the clearance space of a journal is considered, and the point of transition is considered in relation to experiments carried out with ‘bearings’…

Abstract

The breakdown of laminar flow in the clearance space of a journal is considered, and the point of transition is considered in relation to experiments carried out with ‘bearings’ of large clearance. Experiments involving flow visualization with very large clearance ratios of 0.05 to 0.3 show that the laminar regime gives way to cellular or ring vertices at the critical Reynolds number predicted by G. I. Taylor for concentric cylinders even in the presence of an axial flow and at a rather higher Reynolds number in the case of eccentric cylinders. The effect of the transition on the axial flow between the cylinders is small. The critical speed for transition as deduced by Taylor, is little affected by moderate axial flows and is increased by eccentricity. The effect of critical condition on the axial‐flow characteristics of the bearing system appears to be negligible, again for moderate axial flows. Assuming that the results can be extrapolated to clearances applicable to bearing operation, the main conclusion of this paper is that the breakdown of laminar flow, which is a practical possibility in very high‐speed bearings, is delayed by eccentric operation.

Details

Industrial Lubrication and Tribology, vol. 9 no. 12
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 27 November 2018

Mubing Yu, Xiaodong Yu, Xuhang Zheng, Hang Qu, Tengfei Yuan and Daige Li

This paper aims to describe a theoretical and experimental research concerning influence of recess shape on comprehensive lubrication performance of high speed and heavy load…

Abstract

Purpose

This paper aims to describe a theoretical and experimental research concerning influence of recess shape on comprehensive lubrication performance of high speed and heavy load hydrostatic thrust bearing with a constant flow.

Design/methodology/approach

The lubrication performance of a hydrostatic thrust bearing with different recess shape under the working conditions of high speed and heavy load has been simulated by using computational fluid dynamics and finite volume method.

Findings

It is found that the comprehensive lubrication performance of a hydrostatic thrust bearing with circular recess is optimal. The results demonstrate that recess shape has a great influence on the lubrication performance of the hydrostatic thrust bearing.

Originality/value

The simulation results indicate that to get an improved performance from a hydrostatic thrust bearing with constant flow, a proper selection of the recess shape is essential.

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