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Article
Publication date: 20 June 2023

Kei Kimura, Takeshi Onogi and Fuminobu Ozaki

This work examines the effects of strain rate on the effective yield strength of high-strength steel at elevated temperatures, through tensile coupon tests at various strain rates

Abstract

Purpose

This work examines the effects of strain rate on the effective yield strength of high-strength steel at elevated temperatures, through tensile coupon tests at various strain rates, to propose appropriate reduction factors considering the strain rate effect.

Design/methodology/approach

The stress–strain relationships of 385 N/mm2, 440 N/mm2 and 630 N/mm2-class steel plates at elevated temperatures are examined at three strain rate values (0.3%/min, 3.0%/min and 7.5%/min), and the reduction factors for the effective yield strength at elevated temperatures are evaluated from the results. A differential evolution-based optimization is used to produce the reduction-factor curves.

Findings

The strain rate effect enhances with an increase in the standard design value of the yield point. The effective yield strength and standard design value of the yield point exhibit high linearity between 600 and 700 °C. In addition to effectively evaluating the test results, the proposed reduction-factor curves can also help determine the ultimate strength of a steel member at collapse.

Originality/value

The novelty of this study is the quantitative evaluation of the relationship between the standard design value of yield point at ambient temperature and the strain-rate effect at elevated temperatures. It has been observed that the effect of the strain rate at elevated temperatures increases with the increase in the standard design value of the yield point for various steel strength grades.

Details

Journal of Structural Fire Engineering, vol. 15 no. 1
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 5 May 2015

Yinhui Yang and Biao Yan

The aim of this paper was to investigate the effect of strain rate on microstructure and corrosion behavior of 2205 duplex stainless steel, after high-temperature compression…

Abstract

Purpose

The aim of this paper was to investigate the effect of strain rate on microstructure and corrosion behavior of 2205 duplex stainless steel, after high-temperature compression tests.

Design/methodology/approach

The specimens were prepared using a Gleeble3800 thermo-simulation machine over a range of temperatures from 850 to 1,250°C and strain rates from 0.005 to 5 s−1, and the corresponding flow curves and deformation microstructure obtained were further analyzed. To evaluate the effect of strain rate on corrosion behavior, potentiodynamic polarization tests and double-loop electrochemical potentiodynamic reactivation (DL-EPR) were used to characterize the electrochemical performance.

Findings

Compared with strain rate of 0.5 s−1, the worst corrosion resistance behavior from the potentiodynamic polarization test results after deformation at 0.005 s−1 was attributed to more austenite (γ) and ferrite (δ) grain boundaries or δ/γ phase interface formation due to the better effect of γ dynamic recrystallization (DRX) or δ dynamic recovery (DRV). Increasing strain rate to 5 s−1 lowered the corrosion resistance, due to the increase in dislocation density. At the low strain rate of 0.005 s−1, the susceptibility to intergranular corrosion (IGC) was comparatively high after deformation at 1050 and 1150°C with more γ/γ grains and δ/γ phase boundary formation, which was lowered with the strain rate increase to 0.5 s−1, due to suppressing effect of γ DRX.

Originality/value

The paper provides the scientific basis for the practical application of hot working of 2205 duplex stainless steel.

Details

Anti-Corrosion Methods and Materials, vol. 62 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 29 March 2022

Jun Yao, Ruochen Ding, Kailun Li, Baorui Du, Lu Zhao and Yixiang Yuan

The purpose of this paper is to identify the energy absorption characteristics of arch micro-strut (ARCH) lattice structure (different from traditional straight micro-strut…

Abstract

Purpose

The purpose of this paper is to identify the energy absorption characteristics of arch micro-strut (ARCH) lattice structure (different from traditional straight micro-strut lattice structure) under high-speed impact, and promote the development of special-shaped micro-strut lattice structure.

Design/methodology/approach

The study serves to study the anti-impact and energy absorption characteristics of ARCH lattice structure under different strain rates and different unit layers of lattice structure. In this paper, quasi-static compression and Hopkinson compression bar experiments are used for comparative analysis.

Findings

The results show that the ARCH lattice structure has obvious strain rate effect. When the strain rate is low, the number of layers of lattice structure has a great influence on the mechanical properties. With the increase of strain rate, the influence of the number of layers on the mechanical properties gradually weakens. So the ARCH lattice structure with fewer layers (less than five layers) should be selected as the impact energy absorbing materials at lower impact rate, while at higher impact rate, the number of layers can be selected according to the actual requirements of components or devices space size.

Originality/value

This study shows that Arch lattice structure has excellent energy absorption performance, and provides a theoretical reference for the application of ARCH lattice structure in energy-absorbing materials. ARCH lattice structure is expected to be applied to a variety of energy absorption and anti-impact components or devices, such as aircraft black box fall buffer components, impact resistant layer of bulletproof and landing buffer device.

Details

Rapid Prototyping Journal, vol. 28 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 5 May 2015

Archana Rethinam, Vinoo D. Shivakumar, L. Harish, M.B. Abhishek, G.V. Ramana, Madhusudana R., R. Sah and S. Manjini

The application of new technologies requires, however, modern rolling mills. Indeed, in manufacturing plants of older types, strict compliance with the developed rolling regimes…

Abstract

Purpose

The application of new technologies requires, however, modern rolling mills. Indeed, in manufacturing plants of older types, strict compliance with the developed rolling regimes is not always feasible. Improving the mechanical properties in such cases is possible only by means of cooling. Compressive deformation behavior of carbon–manganese (C-Mn) grade has been investigated at temperatures ranging from 800-900°C and strain rate from 0.01-50 s−1 on Gleeble-3800, a thermo-mechanical simulator. Simulation studies have been conducted mainly to observe the microstructural changes for various strain rate and deformation temperatures at a constant strain of 0.5 and a cooling rate of 20°C s−1.

Design/methodology/approach

The project begins with simulation of a hot rolling condition using the thermo-mechanical simulator; this was followed by microstructural examination and identification of phases present by using an optical microscope for hot-rolled coil and simulated samples; grain size measurement and size distribution studies; and optimization of finishing temperature, coiling temperature and cooling rate by mimicking plant processing parameters to improve the mechanical properties.

Findings

As the strain rate and temperature increase, pearlite banding decreases gradually and finally gets completely eliminated, thereby improving the mechanical properties. True stress–strain curves were plotted to extrapolate the effect of strain-hardening and strain rate sensitivity on austenite (γ) and austenite–ferrite (γ-a) regions. To validate the effect of strain rate and temperature over the grain size, the hardness of simulated samples was measured using the universal hardness tester and the corresponding tensile strength was found from the standard hardness chart.

Practical implications

The results of the study carried out have projected a new technology of thermo-mechanical simulation for the studied C-Mn grade. These results were used to optimize the plant processing parameter like finishing and coiling temperature and finishing stands strain rate.

Originality/value

By controlling the hot rolling conditions like finishing, coiling temperature and cooling rate, structures differing in mechanical properties can be obtained for the same material. Accurate understanding of a structure being formed when different temperatures are applied enables the control of the process that assures intended structures and mechanical properties are achieved.

Details

Journal of Engineering, Design and Technology, vol. 13 no. 2
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 25 January 2024

Shrushti Maheshwari, Zafar Alam and Sarthak S. Singh

The purpose of this study is to experimentally investigate the large deformation compression characteristics of fused deposition modelling (FDM)-printed poly lactic acid (PLA)…

77

Abstract

Purpose

The purpose of this study is to experimentally investigate the large deformation compression characteristics of fused deposition modelling (FDM)-printed poly lactic acid (PLA), considering the combined effect of infill density and strain rate, and to develop a constitutive viscoplastic model that can incorporate the infill density to predict the experimental result.

Design/methodology/approach

The experimental approach focuses on strain rate-dependent (2.1 × 10−4, 2.1 × 10−3, and 2.1 × 10−2 s−1) compression testing for varied infill densities. Scanning electron microscopy (SEM) imaging of compressed materials is used to investigate deformation processes. A hyperelastic-viscoplastic constitutive model is constructed that can predict mechanical deformations at different strain rates and infill densities.

Findings

The yield stress of PLA increased with increase in strain rate and infill density. However, higher degree of strain-softening response was witnessed for the strain rate corresponding to 2.1 × 10−2 s−1. While filament splitting and twisting were identified as the damage mechanisms at higher strain rates, matrix crazing was observed as the primary deformation mechanism for higher infill density (95%). The developed constitutive model captured yield stress and post-yield softening behaviour of FDM build PLA samples with a high R2 value of 0.99.

Originality/value

This paper addresses the need to analyse and predict the mechanical response of FDM print polymers (PLA) undergoing extensive strain-compressive loading through a hyperelastic-viscoplastic constitutive model. This study links combined effects of the printing parameter (infill density) with the experimental parameter (strain rate).

Article
Publication date: 17 May 2023

Kei Kimura, Takeshi Onogi, Naoya Yotsumoto and Fuminobu Ozaki

In this study, the effects of strain rate on the bending strength of full-scale wide-flange steel beams have been examined at elevated temperatures. Both full-scale loaded heating…

43

Abstract

Purpose

In this study, the effects of strain rate on the bending strength of full-scale wide-flange steel beams have been examined at elevated temperatures. Both full-scale loaded heating tests under steady-state conditions and in-plane numerical analysis using a beam element have been employed.

Design/methodology/approach

The load–deformation relationships in 385 N/mm2-class steel beam specimens was examined using steady-state tests at two loading rate values (0.05 and 1.00 kN/s) and at two constant member temperatures (600 and 700 °C). Furthermore, the stress–strain relationships considering the strain rate effects were proposed based on tensile coupon test results under various strain rate values. The in-plane elastoplastic numerical analysis was conducted considering the strain rate effect.

Findings

The experimental test results of the full-scale steel beam specimens confirmed that the bending strength increased with increase in strain rate. In addition, the analytical results agreed relatively well with the test results, and both strain and strain rate behaviours of a heated steel member, which were difficult to evaluate from the test results, could be quantified numerically.

Originality/value

The novelty of this study is the quantification of the strain rate effect on the bending strength of steel beams at elevated temperatures. The results clarify that the load–deformation relationship of steel beams could be evaluated by using in-plane analysis using the tensile coupon test results. The numerical simulation method can increase the accuracy of evaluation of the actual behaviour of steel members in case of fire.

Article
Publication date: 21 February 2024

Mohan Kumar K and Arumaikkannu G

The purpose of this paper is to compare the influence of relative density (RD) and strain rates on failure mechanism and specific energy absorption (SEA) of polyamide lattices…

Abstract

Purpose

The purpose of this paper is to compare the influence of relative density (RD) and strain rates on failure mechanism and specific energy absorption (SEA) of polyamide lattices ranging from bending to stretch-dominated structures using selective laser sintering (SLS).

Design/methodology/approach

Three bending and two stretch-dominated unit cells were selected based on the Maxwell stability criterion. Lattices were designed with three RD and fabricated by SLS technique using PA12 material. Quasi-static compression tests with three strain rates were carried out using Taguchi's L9 experiments. The lattice compressive behaviour was verified with the Gibson–Ashby analytical model.

Findings

It has been observed that RD and strain rates played a vital role in lattice compressive properties by controlling failure mechanisms, resulting in distinct post-yielding responses as fluctuating and stable hardening in the plateau region. Analysis of variance (ANOVA) displayed the significant impact of RD and emphasised dissimilar influences of strain rate that vary to cell topology. Bending-dominated lattices showed better compressive properties than stretch-dominated lattices. The interesting observation is that stretch-dominated lattices with over-stiff topology exhibited less compressive properties contrary to the Maxwell stability criterion, whereas strain rate has less influence on the SEA of face-centered and body-centered cubic unit cells with vertical and horizontal struts (FBCCXYZ).

Practical implications

This comparative study is expected to provide new prospects for designing end-user parts that undergo various impact conditions like automotive bumpers and evolving techniques like hybrid and functionally graded lattices.

Originality/value

To the best of the authors' knowledge, this is the first work that relates the strain rate with compressive properties and also highlights the lattice behaviour transformation from ductile to brittle while the increase of RD and strain rate analytically using the Gibson–Ashby analytical model.

Details

Rapid Prototyping Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 7 September 2015

Hong Gao, Jianhua Ma, Lilan Gao, Dunji Yu and Jinsheng Sun

The purpose of this paper is to determine: how the thermal cycling aging affects the ratcheting behavior of anisotropic conductive adhesive film (ACF); how the loading conditions…

Abstract

Purpose

The purpose of this paper is to determine: how the thermal cycling aging affects the ratcheting behavior of anisotropic conductive adhesive film (ACF); how the loading conditions and loading history affect the ratcheting strain and strain rate of ACF with different thermal cycling aging histories.

Design/methodology/approach

The ACF of CP6920F was cured at 190°C in an electro-thermal vacuum drying apparatus for 30 s. The cured specimens were put into the thermal cycling chamber (−40-150°C) for aging to 25, 50, 100, 200 and 500 cycles. A series of uniaxial ratcheting tests of aged ACF after different thermal cycles was carried out under stress control at 80°C.

Findings

The ACF subjected to larger number of thermal aging cycles exhibits less ratcheting strain under the same loading conditions. The ACF with the same thermal cycling aging history shows more ratcheting strain and a higher ratcheting strain rate when loaded under a larger mean stress or stress amplitude or a lower loading rate. The ratcheting behavior of aged ACF is found to be more sensitive to the lower loading rate. The higher mean stress (or stress amplitude) enhances the deformation resistance and consequently restrains the ratcheting strain of subsequent cycling with a lower mean stress (or stress amplitude). The prior lower loading rate accelerates the plastic deformation more significantly than the higher one.

Originality/value

The influencing trends of thermal cycling aging, loading condition and loading history on ratcheting behavior of ACF are obtained, which is important for the design and safety assessment of ACF joints.

Details

Soldering & Surface Mount Technology, vol. 27 no. 4
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 3 April 2017

Izhan Abdullah, Muhammad Nubli Zulkifli, Azman Jalar and Roslina Ismail

The purpose of this paper is to investigate the relationship between microstructure and varied strain rates towards the mechanical properties and deformation behaviour of…

Abstract

Purpose

The purpose of this paper is to investigate the relationship between microstructure and varied strain rates towards the mechanical properties and deformation behaviour of Sn-3.0Ag-0.5Cu (SAC305) lead-free solder wire at room temperature.

Design/methodology/approach

Tensile tests with different strain rates of 1.5 × 10−6, 1.5 × 10−5, 1.5 × 10−4, 1.5 × 10−3, 1.5 × 10−2 and 1.5 × 10−1 s−1 at room temperature of 25°C were carried out on lead-free Sn-3.0Ag-0.5Cu (SAC305) solder wire. Stress-strain curves and mechanical properties such as yield strength, ultimate tensile strength and elongation were determined from the tensile tests. A microstructure analysis was performed by measuring the average grain size and the aspect ratio of the grains.

Findings

It was observed that higher strain rates showed pronounced dynamic recrystallization on the stress-strain curve. The increase in the strain rates also decreased the grain size of the SAC305 solder wire. It was found that higher strain rates had a pronounced effect on changing the deformation or shape of the grain in a longitudinal direction. An increase in the strain rates increased the tensile strength and ductility of the SAC solder wire. The primary deformation mechanism for strain rates below 1.5 × 10−1 s−1 was grain boundary sliding, whereas the deformation mechanism for strain rates of 1.5 × 10−1 s−1 was diffusional creep.

Originality/value

Most of the studies regarding the deformation behaviour of lead-free solder usually consider the effect of the elevated temperature. For the current analysis, the effect of the temperature is kept constant at room temperature to analyze the deformation of lead-free solder wire solely because of changes of strain rates, and this is the originality of this paper.

Details

Soldering & Surface Mount Technology, vol. 29 no. 2
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 23 October 2020

Wilco M.H. Verbeeten, Miriam Lorenzo-Bañuelos, Rubén Saiz-Ortiz and Rodrigo González

The purpose of the present paper is to quantify and analyze the strain-rate dependence of the yield stress for both unfilled acrylonitrile-butadiene-styrene (ABS) and short carbon…

283

Abstract

Purpose

The purpose of the present paper is to quantify and analyze the strain-rate dependence of the yield stress for both unfilled acrylonitrile-butadiene-styrene (ABS) and short carbon fiber-reinforced ABS (CF-ABS) materials, fabricated via material extrusion additive manufacturing (ME-AM). Two distinct and opposite infill orientation angles were used to attain anisotropy effects.

Design/methodology/approach

Tensile test samples were printed with two different infill orientation angles. Uniaxial tensile tests were performed at five different constant linear strain rates. Apparent densities were measured to compensate for the voided structure. Scanning electron microscope fractography images were analyzed. An Eyring-type flow rule was evaluated for predicting the strain-rate-dependent yield stress.

Findings

Anisotropy was detected not only for the yield stresses but also for its strain-rate dependence. The short carbon fiber-filled material exhibited higher anisotropy than neat ABS material using the same ME-AM processing parameters. It seems that fiber and molecular orientation influence the strain-rate dependence. The Eyring-type flow rule can adequately describe the yield kinetics of ME-AM components, showing thermorheologically simple behavior.

Originality/value

A polymer’s viscoelastic behavior is paramount to be able to predict a component’s ultimate failure behavior. The results in this manuscript are important initial findings that can help to further develop predictive numerical tools for ME-AM technology. This is especially relevant because of the inherent anisotropy that ME-AM polymer components show. Furthermore, short carbon fiber-filled ABS enhanced anisotropy effects during ME-AM, which have not been measured previously.

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