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The purpose of this study is to elucidate the size effect (groove width, unit length and area density) of the hexagonal texture on tribological properties under lubrication.

The tribological properties of nine hexagonal textures with different hexagon lengths and groove widths have been investigated under mixed lubrication to elucidate the size effect.

Overall, the friction coefficient decreases as the groove width increases within the examined range, whereas the hexagon length shows an optimal value around 3 mm. In particular, one hexagonal texture (3 × 3 mm) exhibits lower friction coefficients and less wear losses than the others. Interestingly, two hexagonal textures of similar area density (1 × 1 mm and 3 × 3 mm) yield the worst and best tribological performances, respectively, which can be explained by the simulated distribution of equivalent stress.

The tribological properties of nine hexagonal textures are examined under lubrication. The 3 × 3 texture exhibits lower friction coefficient and wear loss than the others. Two textures of similar area density yield the worst and best tribological performances. The results agree with the simulated distribution of equivalent stress.

The purpose of this paper is to investigate and discuss the effect of multi-shape laser surface texturing (LST) steel surfaces on tribological performance.

The textured surface with some specific formula arrays was fabricated by laser ablation process by combining patterns of circles and triangles, circles and squares and circles and ellipses. The tribological test was performed by a flat-on-flat tribometer under dry and lubrication conditions, and results were compared with that of untextured surface.

The results showed that the textured surface had better friction coefficient performance than the untextured surface due to hydrodynamic lubrication effect. Through an increase in sliding speed, the beneficial effect of LST performance was achieved under dry and lubrication conditions.

This paper develops multi-shape LST steel surfaces for improving the friction and wear performance under dry and lubrication conditions.

The purpose of this paper is to study the effect of liner surface texture on journal bearing performance. Modeling the profile curvature of the dimples or grooves is planned for different cases of texture surface under thermo-hydrodynamic condition (THD). The aim of this paper is to determine the effect the texture surface on the performance of journal bearing and specify the optimum shape for texture dimples.

The paper was opted for an exploratory study by applying finite difference method to solve the energy equation, the heat conduction equations and the Reynolds equation numerically. The lubricant film thickness is divided to a mesh of 640,000 points. The equations were solved for each point of the mesh by using a MATLAB code. For texture shape optimization, 24 cases of different texture shapes were selected which includes elliptical, triangle and square curvature shape.

The paper provides theoretical insights about the effect of texture shape on journal bearing performance. It was concluded that to get a high load-carrying capacity, the direction of curvature is preferably to be perpendicular to the sliding direction. The convex texture has higher load carrying capacity than concave texture. Finally, the surface with textures in channel form yields better overall performance than the surface with several dimples.

This paper fulfils an identified need to study how texture surface affects the performance of journal bearing under thermo-hydrodynamic conditions.

This paper aims to investigate the squeeze film lubrication properties of hexagonal patterned surface inspired by the epidermis structure of tree frog’s toe pad and numerically explore the working mechanism of hexagonal micropillar during the acquisition process of high adhesive and friction for wet contacts.

A two-dimensional elastohydrodynamic numerical model is employed for the squeezing contacts. The pressure distribution, load carrying capacity and liquid flow rate of the squeeze film are obtained through a simultaneous solution of the two-dimensional Reynolds equation and elasticity deformation equations.

Higher pressure is found to be longitudinally distributed across individual hexagonal pillar, with pressure peak emerging at the center of hexagonal pillar. Expanding the area density and shrinking the channel depth or initial film thickness will improve the magnitude of squeezing pressure. Relatively lower pressure is generated inside interconnected channels, which reduces the load carrying capacity of the squeeze film. Meanwhile, the introduction of microchannel is revealed to downscale the total mass flow rate of squeezing contacts.

This paper provides a good proof for the working mechanism of surface microstructures during the acquisition process of high adhesive and friction for wet contacts.

Gears are prone to instantaneous failure when operating under extreme conditions, affecting the machinery’s service life. With numerous types of gear meshing and complex operating conditions, this study focuses on the gear–rack mechanism. This study aims to analyze the effects and optimization of biomimetic texture parameters on the line contact tribological behavior of gear–rack mechanisms under starvation lubrication conditions.

Inspired by the microstructure of shark skin surface, a diamond-shaped biomimetic texture was designed to improve the tribological performance of gear–rack mechanism under starved lubrication conditions. The line contact meshing process of gear–rack mechanisms under lubrication-deficient conditions was simulated by using a block-on-ring test. Using the response surface method, this paper analyzed the effects of bionic texture parameters (width, depth and spacing) on the tribological performance (friction coefficient and wear amount) of tested samples under line contact and starved lubrication conditions.

The experimental results show an optimal proportional relationship between the texture parameters, which made the tribological performance of the tested samples the best. The texture parameters were optimized by using the main objective function method, and the preferred combination of parameters was a width of 69 µm, depth of 24 µm and spacing of 1,162 µm.

The research results have practical guiding significance for designing line contact motion pairs surface texture and provide a theoretical basis for optimizing line contact motion pairs tribological performance under extreme working conditions.

This study aims to investigate the efficacy of micro dimple in inhibiting stick-slip phenomenon on the sliding guideway.

In this study, micro-dimples were fabricated by laser on surfaces of steel disk and guideway. The disks and guideways were respectively performed pin-on-disk tribological tests and working condition experiments to study differences in lubrication condition and friction stability between textured and untextured surfaces.

Micro-dimples help reduce critical sliding speed that allows contact surfaces to enter in hydrodynamic lubrication regime. This increases hydrodynamic lubrication range and narrows speed range where stick-slip phenomenon can occur, enhancing sliding guideway’s adaptability for broader working conditions. Furthermore, friction stability on the textured surface improved, lowering the occurrence possibility of stick-slip phenomenon. Finally, difference between static and kinetic frictions on the textured surface is lower relative to the untextured surface, which decreases the critical velocity when the stick-slip phenomenon occurs.

The results indicate that laser-textured micro-dimples are significantly conducive to inhibit stick-slip phenomenon, thus providing smoother movement for the guideway and eventually increasing precision of the machine.

Micro-surface texturing is emerging as a possible way to enhance the tribological performance of hydrodynamic fluid film bearings. In view of this, numerical simulations are carried out to examine the influence of surface texture on performance of hybrid thrust bearing system. This paper aims to determine optimum attributes of micro-grooves for thrust bearing operating in hybrid mode.

An iterative source code based on finite element formulation of Reynolds equation has been developed to numerically simulate flow of lubricant through the bearing. Mass-conserving algorithm based on Jakobsson–Floberg–Olsson (JFO) condition has been used to numerically capture cavitation phenomenon in the bearing. Gauss Siedel method has been used to obtain steady state performance parameters of the bearings.

A parametric study has been performed to improve the load supporting capacity of the bearing by optimizing micro-groove attributes and configuration. It is noticed that use of full-section micro-groove is beneficial in improving the efficiency of bearing by enhancing the fluid film reaction and reducing the film frictional power losses.

This study is helpful in examining the usefulness of micro-groove textured surfaces in hybrid thrust bearing applications.

This paper aims to investigate the influence of sinusoidal texture (ST) with different morphology parameters on the corresponding tribological effects.

The STs with different amplitudes, ranging from 0.05 to 0.3 mm, and frequencies, ranging from 5 to 17.5, are fabricated using nanosecond pulsed laser equipment. The friction experiments and the finite element analysis method are combined to investigate the tribological properties, under dry friction conditions.

Test results show that when the amplitude is 0.15 mm and frequency is 10, ST surface has the lowest friction coefficient of 0.373, and exhibits great anti-friction effect. It also possesses a complete texture edge after friction. The friction reduction effect of ST with larger or smaller amplitude and frequency is worse.

The results of this study can provide a guidance for the design optimization of ST of reciprocating sliding contact surfaces, under dry friction conditions.

This paper aims to report the influence of sputtering plasma deposition time on the structural and mechanical properties of the a-axis oriented aluminium nitride (AlN) thin films.

The AlN films were prepared using RF magnetron sputtering plasma on a silicon substrate without any external heating with various deposition times. The films were characterized using X-ray diffraction (XRD), field-emission scanning electron microscope (FESEM), atomic force microscope (AFM) and nanoindentation techniques.

The XRD results show that the AlN thin films are highly oriented along the (100) AlN plane at various deposition times indicating the a-axis preferred orientation. All the AlN thin films exhibit hexagonal AlN with a wurtzite structure. The hardness and Young’s modulus of AlN thin films with various deposition times were measured using a nanoindenter. The measured hardness of the AlN films on Si was in the range of 14.1 to 14.7 GPa. The surface roughness and the grain size measured using the AFM revealed that both are dependent on the deposition times.

The novelty of this work lies with a comparison of hardness and Young’s modulus result obtained at different sputtering deposition temperature. This study also provides the relation of AlN thin films’ crystallinity with the hardness of the deposited films.

This study aims to investigate the microtopography transformation at a low-speed heavy-load interface with the lubrication of powder particles and its nonlinear friction effect on the sliding pair in contact.

Based on the universal mechanical tester (UMT) tribometer and VK shape-measuring laser microscope, comparative friction experiments were conducted with graphite powder lubrication. The friction coefficient with nonlinear fluctuations and the three-dimensional morphology of the boundary layer at the interface were observed and analyzed under different operating conditions. The effects on lubrication mechanisms and frictional nonlinearity at the sliding pair were focused on under different surface roughness and powder layer thickness conditions.

At a certain external load and sliding speed, the initial specimen surface with an appropriate initial roughness and powder thickness can store and bond the powder lubricant to form a boundary film readily. The relatively flat and firm boundary layer of powder at the microscopic interface can reduce the coefficient of friction and suppress its nonlinear fluctuation effectively. Therefore, proper surface roughness and powder layer thickness are beneficial to the graphite lubrication and stability maintenance of a friction pair.

This research is conducive to developing a deep understanding of the microtopography transformation with frictional nonlinearity at a low-speed heavy-load interface with graphite powder lubrication.