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This paper aims to present experimental experience of heavy fuelling of a spark ignition crankcase scavenged two-stroke cycle unmanned aerial vehicle (UAV) engine, particularly focusing on the effects of compression ratio variation, and to cross-correlate with the results of fluid dynamic modelling of the engine and fuels used.

One-dimensional modelling of the engine has been conducted using WAVE software supported by experimental dynamometer testing of a spark ignition UAV engine to construct a validated computational model using gasoline and kerosene JET A-1 fuels.

The investigation into the effects of compression ratio variation via fluid dynamic simulation and experimental testing has allowed an assessment of the approach for improving heavy fuel operation of UAV engines using auxiliary transfer port fuel injection. The power level achieved with reduced compression ratio heavy fuel operation is equal to 15.35 kW at 6,500 revolutions per minute compared to 16.27 kW from the standard gasoline engine or a reduction of 5.7%.

The studied engine is specifically designed for UAV applications. The validation of the computational models to explore the effects of compression ratio and heavy fuel injection on the solution and cost is supported by experimental tests.

The application of auxiliary port fuel injection of heavy fuel and associated compression ratio optimisation offers an alternative approach to achieve the safety and logistical challenges of the single fuel policy for UAVs. The application of WAVE to simulate crankcase scavenged two-stroke cycle engines has been applied in very few cases. This study shows further exploratory work in that context.

The purpose of this paper is to investigate power performance, economy and hydrocarbons (HC)/carbon monoxide (CO) emissions of diesel fuel on a two-stoke direct injection (DI) spark ignition (SI) engine.

Experimental study was carried out on a two-stroke SI diesel-fuelled engine with air-assisted direct injection, whose power performance and HC/CO emissions characteristics under low-load conditions were analysed according to the effects of ignition energy, ignition advance angle (IAA), injection timing angle and excess-air-ratio.

The results indicate that, for the throttle position of 10%, a large IAA with adequate ignition energy effectively increases the power and decrease the HC emission. The optimal injection timing angle for power and fuel consumption is 60° crank angle (CA) before top dead centre (BTDC). Lean mixture improves the power performance with the HC/CO emissions greatly reduced. At the throttle position of 20%, the optimal IAA is 30°CA BTDC. The adequate ignition energy slightly improves the power output and greatly decreases HC/CO emissions. Advancing the injection timing improves the power and fuel consumption but should not exceed the exhaust port closing timing in case of scavenging losses. Burning stoichiometric mixture achieves maximum power, whereas burning lean mixture obviously reduces the fuel consumption and the HC/CO emissions.

Gasoline has a low flash point, a high-saturated vapour pressure and relatively high volatility, and it is a potential hazard near a naked flame at room temperature, which can create significant security risks for its storage, transport and use. The authors adopt a low volatility diesel fuel for all vehicles and equipment to minimise the number of different devices using various fuels and improve the potential military application safety.

Under low-load conditions, the two stroke port-injected SI engine performance of burning heavy fuels including diesel or kerosene was shown to be worse than those of gasoline. The authors have tried to use the DI method to improve the performance of the diesel-fuelled engine in starting and low-load conditions.

The purpose of this paper is to present results of practical experience of cold starting a gasoline engine on low volatility fuel suitable for unmanned aerial vehicle (UAV) deployment.

Experimental research and development is carried out via dynamometer testing of systems capable of achieving cold start of a spark ignition UAV engine on kerosene JET A-1 fuel.

Repeatable cold starts have been satisfactorily achieved at ambient temperatures of 5°C. The approximate threshold for warm engine restart has also been established.

For safety and supply logistical reasons, the elimination of the use of gasoline fuel offers major advantages not only for UAVs but also for other internal combustion engine-powered equipment to be operated in military theatres of operation. For gasoline crankcase-scavenged two-stroke cycle engines, this presents development challenges in terms of modification of the lubrication strategy, achieving acceptable performance characteristics and the ability to successfully secure repeatable engine cold start.

The majority of UAVs still operate on gasoline-based fuels. Successful modification to allow low volatility fuel operation would address single fuel policy objectives.

High reliability and high power-to-weight ratio are the technical difficulties in the development of aviation piston heavy fuel engines. This paper aims to provide a design evaluation method of the aero piston engine block, which can help R&D personnel quickly evaluate the performance of engine block, including effective bearing capacity and fatigue deformation, save a lot of experimental time and shorten the R&D cycle.

In this paper, structural efficiency is used to evaluate the reliability and durability of the engine block. Structural efficiency is a new evaluation method that lists its corresponding connotation according to different objects. In this paper, the function of the engine block in the engine is explained in detail, and three quantifiable connotations of the structural efficiency of the engine block are put forward. In the subsequent calculation, the calculation is carried out according to the three indexes, and the calculation results are used as the indexes to evaluate the performance of the engine block.

The structural efficiency evaluation method proposed in this paper can quickly and effectively evaluate the performance of the block from many aspects. Under the same boundary conditions, the two design schemes are simulated and analyzed, and the durability test is carried out. The analysis and experimental results show that Scheme 2 has good performance, which verifies the feasibility of the evaluation method.

This paper provides a method for rapid evaluation of engine block performance.

The SPV580 stepped piston engine has been designed and developed for UAV application. The gasoline engine produces a minimum of 30kW at 5000 RPM, increasing to 35.4kW if exhaust tuning can be permitted. The gasoline performance of this novel engine design is presented together with work to investigate the feasibility and performance characteristics of kerosene fuelling.

HOW TO COMBAT CYLINDER WEAR in marine diesel engines resulting from the use of heavy fuel was the subject of a paper presented by Mr. J. M. A. Van der Horst, general manager of the Van der Horst Corporation of America, Olean, N.Y., before the 28th Annual Conference of the Oil and Gas Power Division of The American Society of Mechanical Engineers held at New Orleans in April.

In this paper, wear of the cylinder is taken to mean not only wear of the liner but of the piston ring assembly also, since usually, though not always, the wear of the one is closely related to that of the other. The wear process may be corrosive, abrasive or frictional, and it is likely that all three processes occur together to varying extents, depending on such factors as engine design and operating conditions.

The purpose of this paper is to compare the combustion characteristics, including the combustion pressure, heat release rate (HRR), coefficient of variation (COV) of indicated mean effective pressure (IMEP), flame development period and combustion duration, of aviation kerosene fuel, namely, rocket propellant 3 (RP-3), and gasoline on a two-stoke spark ignition engine.

This paper is an experimental investigation using a bench test to reflect the combustion performance of two-stroke spark ignition unmanned aerial vehicle (UAV) engine on gasoline and RP-3 fuel.

Under low load conditions, the combustion performance and HRR of burning RP-3 fuel were shown to be worse than those of gasoline. Under high load conditions, the average IMEP and the COV of IMEP of burning RP-3 fuel were close to those of gasoline. The difference in the flame development period between gasoline and RP-3 fuel was similar.

Gasoline fuel has a low flash point, high-saturated vapour pressure and relatively high volatility and is a potential hazard near a naked flame at room temperature, which can create significant security risks for its storage, transport and use. Adopting a low volatility single RP-3 fuel of covering all vehicles and equipment to minimize the number of different devices with the use of a various fuels and improve the application safeties.

Most two-stroke spark ignition UAV engines continue to combust gasoline. A kerosene-based fuel operation can be applied to achieve a single-fuel policy.

The following are the main points of interest to our readers from some of the papers presented at the Institute of Petroleum Summer Meeting at Llandudno last month.