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The purpose of this paper is to prepare new economical thermal resistant coatings containing white sand (WS) and kaolin (K) fillers, which are cheap natural ores in Egypt and are sources for ceramic materials such as SiO₂ and Al₂O₃.

This paper investigates the effect of heat at 500°C on the durability of mild steel samples coated with silicon coatings. The coated plates were exposed to elevated temperatures according to ASTM D 2485 to determine their stability. Thermal gravimetric analysis and scanning electron microscopy were used to investigate the thermal stability of the modified films.

It was revealed that the composite fillers can enhance the thermal stability of silicon coatings. Another advantage of using the prepared composite fillers is promoting the dryness of silicon resin without heat.

Different natural ores were used as ceramic filler to enhance the thermal stability of silicon coatings.

New economical thermal-resistant coatings containing white sand and kaolin were prepared to replace the expensive thermal coatings; also, they can be used in industries other than coatings, e.g. paper, rubber and plastics composites.

During the past few years the use of plastics piping has increased manyfold, although when compared with the established metallic tubes and pipes its proportion of the market is still relatively insignificant. Several factors, however, are likely to advance the use of plastics piping; these include improvements in the performance of the polymers available, improvements in pipe fabrication and user recognition of the advantages of these products. A further important consideration is that the future economic trends are likely to favour plastics in two ways. Firstly, the general price trend of metals is upwards, while in contrast the increasing production of plastics and improved control of fabrication processes are tending to reduce the price of plastics.

The purpose of this paper is to provide some useful information on the tribological performance of thermoplastic polyimide (TPI) reinforced with rigid glass fillers of different shapes and sizes under dry, water, and oil lubrication conditions.

Rigid glass fillers of different shapes and sizes are chosen to modify TPI and its mechanical properties are measured. The stress‐strain behaviors of the composites are simulated by the finite element method and the effect of filler morphology is also considered. Furthermore, the tribological performance of the composites is investigated in different environmental media, including air, water, and oil.

It is demonstrated that the toughness of the materials decreases on filling them with rigid glass, and that stress concentration causes cracks around the spherical glass beads, which reduces the material impact strength. Owing to heat moulding technology, glass fiber has certain orientation and absorbs the impact energy effectively. A better wear‐resistant material is obtained by choosing a bigger filler due to its higher bond strength with the matrix. Under water and oil lubrication, the fatigue failure is the main reason for material wear, and fiber‐reinforced TPI has favorable wear‐resistance due to its shape. Meanwhile, glass beads could roll on the contact surface, which polishes the surface and reduces the friction coefficient, and its effect is reduced on oil lubrication for its high viscosity.

This paper analyzes the effect of rigid glass fillers of different shapes and sizes on the mechanical properties and tribological performance of polyimide composites.

For the purposes of this article, adhesives, lutes and putties are excluded even though many of them have applications in the corrosion‐resistant field. Included are the pouring and mortar‐type cements based on bitumen or sulphur, sodium and potassium silicate solutions, silica sols, rubber or synthetic rubber latices, and synthetic resins. The author considers the composition and working properties of these cements and surveys present trends in their use in industry. Recent and possible future developments are covered.

The purpose of this paper is to investigate if the fibers obtained from chicken feathers have a possibility to be used or not used in Winter outerwears as a filling material in terms of thermal insulation parameters.

In the study, thermal properties of the heat-resistant interlining samples produced from the chicken feathers fibers were analyzed in comparison with the samples produced from the industrial filling materials.

In the study, it was revealed that the use of chicken feathers fibers as filling material in Winter outerwears was possible.

The use of chicken feather fibers in Winter outerwears as a filling material will be an extremely low-cost alternative to pile flies of water birds which are sufficiently expensive filling materials.

A significant portion of the chicken feather, which is released as a by-product in the production of chicken meat, is destroyed as industrial waste by digging or burning. Some of this product is used in the production of such cheap products as poultry feed. In the case of the production of fibers from the chicken feather, the use of these fibers as a filler in Winter clothing along with environmental protection will allow the use of this product for the production of products of higher cost.

The use of feathers’ material as a filling material in Winter outerwears has been known since ancient times. Due to the rough structure and low elasticity of chicken feathers, chicken feathers are not the best raw material for this purpose. This study revealed that it is possible to use chicken feathers as a filling material in terms of heat protection. The study is original in this respect.

ALL ‘plastics’ are generally divided into two groups: the ‘thermoplastics’, which are formed by heating, can be re‐heated after forming, and re‐formed almost ad lib, such as celluloid, xylonite, rhodoid, cellophane, and perspex; and the ‘thermosetting plastics’, which are also formed by heating but cannot yet be re‐formed by the application of heat or any other means, probably the best‐known example of which is the thermosetting variety of bakelite.

The present work focuses on evaluating the physical and mechanical characteristics of geopolymer concrete (GPC) by replacing the sodium silicate waste (SSW) in place of traditional river sand. The aim is to create eco-friendly concrete that mitigates the depletion of conventional river sand and conserves natural resources. Additionally, the study seeks to explore how the moisture content of filler materials affects the performance of GPC.

SSW obtained from the sodium silicate industry was used as filler material in the production of GPC, which was cured at ambient temperature. Instead of the typical conventional river sand, SSW was substituted at 25 and 50% of its weight. Three distinct moisture conditions were applied to both river sand and SSW. These conditions were classified as oven dry (OD), air dry (AD) and saturated surface dry (SSD).

As the proportion of SSW increased, there was a decrease in the slump of the GPC. The setting time was significantly affected by the higher percentage of SSW. The presence of angular-shaped SSW particles notably improved the compressive strength of GPC when replacing a portion of the river sand with SSW. When exposed to elevated temperatures, the performance of the GPC with SSW exhibited similar behavior to that of the mix containing conventional river sand, but it demonstrated a lower residual strength following exposure to elevated temperatures.

Exploring the possible utilization of SSW as a substitute for river sand in GPC, and its effects on the performance of the proposed mix. Analyzing, how varying moisture conditions affect the performance of GPC containing SSW. Evaluating the response of the GPC with SSW exposed to elevated temperatures in contrast to conventional river sand.

Calcium stearate has been incorporated into carbon paper (7683), e.g. as a filler (7684), and in paper coatings (7685). It can act as a lubricant, leveller, and plasticizer in paper coatings (7686), and gives improved anti‐dust and gloss properties in calendering (7687), and enhanced flow and levelling (7688). Along with ammonium stearate the calcium soap has been used as a lubricant in paper coatings to improve tear strength and gloss (7689), and wet strength. Paper and paperboard have been coated with equal parts of calcium stearate and acrylic/styrene copolymers to increase water resistance (7690). Particles of aluminium hydroxide have been coated with calcium stearate and with stearic acid to give the material hydrophobic properties, resistant to exposure to boiling water and solvents, and useable as a filler in paper (and plastics) (7691). Ketene dimers along with calcium stearate have been used in paper sizing (7692), and the stearate alone has been used to make water resistant abrasive papers (7693), and also, at a concentration of 2/3%, has been employed to render cardboard resistant to water steeping and swelling (7694). Stable dispersions of the stearate soap have been utilized in the surface treatment of computer cards (7695). Titanium dioxide coated with calcium stearate has been included in polyethylene coating compositions for photographic paper supports (7696). Release paper for adhesive lables have contained calcium stearate, to give improved workability on automatic labelling machines (7697).

Rapid tooling (RT) integrated with additive manufacturing technologies have been implemented in various sectors of the RT industry in recent years with various kinds of prototype applications, especially in the development of new products. The purpose of this study is to analyze the current application trends of RT techniques in producing hybrid mold inserts.

The direct and indirect RT techniques discussed in this paper are aimed at developing a hybrid mold insert using metal epoxy composite (MEC) in increasing the speed of tooling development and performance. An extensive review of the suitable development approach of hybrid mold inserts, material preparation and filler effect on physical and mechanical properties has been conducted.

Latest research studies indicate that it is possible to develop a hybrid material through the combination of different shapes/sizes of filler particles and it is expected to improve the compressive strength, thermal conductivity and consequently increasing the hybrid mold performance (cooling time and a number of molding cycles).

The number of research studies on RT for hybrid mold inserts is still lacking as compared to research studies on conventional manufacturing technology. One of the significant limitations is on the ways to improve physical and mechanical properties due to the limited type, size and shape of materials that are currently available.

This review presents the related information and highlights the current gaps related to this field of study. In addition, it appraises the new formulation of MEC materials for the hybrid mold inserts in injection molding application and RT for non-metal products.

This study aims to construct a double layer heat insulation coating based on hollow glass microspheres (HGMs) and to investigate the effect of particle size on barrier property and heat insulation performance.

The waterborne double layer coating was composed of an anticorrosive epoxy ester primer and an HGM-containing silicone acrylic topcoat. With varied HGM sizes (20 μm, 40 μm, 60 μm and a 1:3 w/w mixture of 20 and 60 μm particles), the coating was immersed in 3.5 wt% NaCl solution for 28 days and was then subjected to a salt spray test for 450 h. The barrier properties of the coating were evaluated through electrochemical impedance spectroscopy. Heat insulation performance was examined using a self-made device.

The addition of HGMs decreased the barrier properties of the coating by creating particle/resin interfaces for water penetration. In the HGMs-containing coatings, the use of larger HGMs showed relatively good barrier properties because of the lower particle density. The coating with smaller particles yielded a higher heat insulating capacity as indicated by lower equilibrium temperatures.

Future work will be focused on improving the barrier properties of the coating. Field exposure tests should also be performed to assess the long-term performance of the coating.

The mechanical properties of the coatings in this study also implied that HGMs can be used to develop scratch-resistant and impact-resistant coatings. Other potential applications for further studies include the uses of HGMs for coatings with improved fire retardancy and electromagnetic interference shielding.

A double layer coating was developed to provide balanced performance on both anticorrosion and heat insulation. The effects of HGM size were particularly highlighted.