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This paper aims to assess the combined effect of the Cold Metal Transfer (CMT) advanced process and of a thermal management technique (near immersion active cooling [NIAC]) on the macro and microstructure of Al wall-like preforms built by wire arc additive manufacturing (WAAM). As specific objective, it sought to provide information on the effects of the electrode-positive/electrode-negative (EP/EN) parameter in the CMT advanced process fundamental characteristics.

Initially, bead-on-plate deposits were produced with different EP/EN ratios, still keeping the same deposition rate, and the outcomes on the electrical signal traces and bead formation were analyzed. In a second stage, the EP/EN parameter and the layer edge to water distance (LEWD) parameter from the NIAC technique were systematically varied and the resultant macro and microstructures compared with those formed by applying natural cooling.

Constraints of EP/EN setting range were uncovered and discussed. The use of the NIAC technique favors the formation of finer grains. For a given EP/EN value, a variation in the NIAC intensity (LEWD value) showed marginal effect on grain size. When the EP/EN parameter effect is isolated, i.e. for a given LEWD setting, it was observed that an increase in the EP/EN level favors coarser grains.

Both the EP/EN parameter and the use of an active cooling technique (NIAC) might be used, even in combination, as effective tools for achieving proper macro and microstructure in WAAM of thin wall builds.

The purpose of this paper is to investigate energy performance of thermal insulation modified by phase change materials (PCM). Special attention was paid to the problem of proper performance assessment of such components by computational techniques and methods of its evaluation.

Analysis was conducted on the basis of the results obtained using the dynamic building simulation technique performed by ESP-r software. Two cases of insulation components enhanced by a layer: characterised by increased latent heat capacity were analysed and compared. Results were investigated in terms of thermal comfort and energy efficiency, using evaluation methods from literature and new, original indicators proposed by authors.

The analysis revealed that performance of insulation enhanced by PCM is very dynamic and highly sensitive to changeable weather conditions. Thus, there is a strong need for the development of the assessment methods and guidelines for the performance of such components with changeable physical properties.

The methodology and the results reported in this paper could be used as a guideline for further parametric studies and optimisation tasks. Further development of phase change insulation can substantially change the existing approach to the building energy performance.

The paper introduces a new approach of the assessment of insulation components modified by PCM and highlights the dynamic characteristics of its performance.

The purpose of this paper is to analyze the phenomenon of makeup effect using numerical simulation and model experiments on seven different natural smoke extraction patterns of tall space. Airflow distribution and heat accumulation phenomenon in different cases are compared. The natural smoke exhaust system for tall spaces has many advantages, including low cost, no power and low maintenance cost. It is more advantageous than the mechanical type of exhaust. However, the internal air distribution is complicated since the large span spatial character. Effective and correct verification method is very important for the analysis of flow fields in tall spaces.

This study used fire dynamics simulator (FDS) software to simulate the fire scene. The model experiments are conducted to determine if the numerical simulation results are reasonable. A single-mirror Schlieren system, including an 838 (H) × 736 mm (W) square concave mirror, as well as the focal length of 3,100 mm was adopted to record the dynamic flow of hot gas. Six smokeless candles were burned in a 1/12.5 model in experiments to record the distribution of inflow, accumulation and outflow of airflow in the space. In addition, the thermocouple lines were mounted in the model for temperature measurement.

The results of numerical simulation and model experiments have proved that makeup air has a significant effect on the effectiveness of a natural smoke vent system. Larger areas of smoke vents will produce more heat accumulation phenomenon. In this study, the air inlet and vent installed on the same side have a better heat removal effect. Moreover, Schlieren photography technique is proved to be an accurate measurement method to record the dynamic flow of hot air immediately, directly and accurately. The dynamic flow behavior of hot gas in the model has been visualized in this paper.

At present, there is no examination method other than checking the smoke vent area to validate the effectiveness of a natural smoke vent system in Taiwan, as well as no requirements regarding the makeup inlet. The effect of makeup air in generating the effective push-pull phenomenon of airflow has been analyzed. In addition, the post-combustion hot gas distributions were visualized by using Schlieren photography technology in the model space, compared with the FDS simulation result and thermocouple recorded temperature. A verification method in the model experiments is established to determine if the numerical simulation results are reasonable.

Metal additive manufacturing is an inherently thermal process, with intense localised heating and for sparse lattice structures, often rapid uneven cooling. Thermal effects influence manufactured geometry through residual stresses and may also result in non-isotropic material properties. This paper aims to increase understanding of the evolution of the temperature field during fabrication of lattice structures through numerical simulation.

This paper uses a reduced order numerical analysis based on “best-practice” compromise found in literature to explore design permutations for lattice structures and provide first-order insight into the effect of these design variables on the temperature field.

Instantaneous and peak temperatures are examined to discover trends at select lattice locations. Insights include the presence of vertical struts reduces overall lattice temperatures by providing additional heat transfer paths; at a given layer, the lower surface of an inclined strut experiences higher temperatures than the upper surface throughout the fabrication of the lattice; during fabrication of the lower layers of the lattice, isolated regions of material can experience significantly higher temperatures than adjacent regions.

Due to the simplifying assumptions and multi-layer material additions, the findings are qualitative in nature. Future research should incorporate additional heat transfer mechanisms.

These findings point towards thermal differences within the lattice which may manifest as dimensional differences and microstructural changes in the built part.

The paper provides qualitative insights into the effect of local geometry and topology upon the evolution of temperature within lattice structures fabricated in metal additive manufacturing.

This paper aims to anticipate the possible development direction of WAAM. For large-scale and complex components, the material loss and cycle time of wire arc additive manufacturing (WAAM) are lower than those of conventional manufacturing. However, the high-precision WAAM currently requires longer cycle times for correcting dimensional errors. Therefore, new technologies need to be developed to achieve high-precision and high-efficiency WAAM.

This paper analyses the innovations in high-precision WAAM in the past five years from a mechanistic point of view.

Controlling heat to improve precision is an effective method. Methods of heat control include reducing the amount of heat entering the deposited interlayer or transferring the accumulated heat out of the interlayer in time. Based on this, an effective and highly precise WAAM is achievable in combination with multi-scale sensors and a complete expert system.

Therefore, a development direction for intelligent WAAM is proposed. Using the optimised process parameters based on machine learning, adjusting the parameters according to the sensors’ in-process feedback, achieving heat control and high precision manufacturing.

The purpose of this paper is to review the state of the art of laser powder deposition (LPD), a solid freeform fabrication technique capable of fabricating fully dense functional items from a wide range of common engineering materials, such as aluminum alloys, steels, titanium alloys, nickel superalloys and refractory materials.

The main R&D efforts and the major issues related to LPD are revisited.

During recent years, a worldwide series of R&D efforts have been undertaken to develop and explore the capabilities of LPD and to tap into the possible cost and time savings and many potential applications that this technology offers.

These R&D efforts have produced a wealth of knowledge, the main points of which are highlighted herein.

Laser cladding deposition is limited in industrial application by the micro-defects and residual tensile stress for the thermal forming process, leading to lower fatigue strength compared with that of the forging. The purpose of this paper is to develop an approach to reduce stress and defects.

A hybrid process of laser cladding deposition and shot peening is presented to transform surface strengthening technology to the overall strengthening technology through layer-by-layer forming and achieve enhancement.

The results show that the surface stress of the sample formed by the hybrid process changed from tensile stress to compressive stress, and the surface compressive stress introduced could reach more than four times the surface tensile stress of the laser cladding sample. At the same time, internal micro-defects such as pores were reduced. The porosity of the sample formed by the hybrid process was reduced by 90.12% than that of the laser cladding sample, and the surface roughness was reduced by 43.16%.

The authors believe that the hybrid process proposed in this paper can significantly expand the potential application of laser cladding deposition by solving its limitations, promoting its efficiency and applicability in practical cases.

Inconel 718 is difficult to machine due to its high toughness and study hardenability. Though the use of cutting fluids alleviates the problem, it is not sustainable. So, supply of a small quantity of specialized coolant to the machining zone or use of a solid lubricant is a possible solution. The purpose of the present work is to improve machinability of Inconel718 using graphene nanoplatelets.

In the present study, graphene is used in the machining of Inconel 718 alloy. Graphene is applied in the following two forms: as a solid lubricant and as an inclusion in cutting fluid. Graphene-based self-lubricating tool and graphene added nanofluids are prepared and applied to turning of Inconel 718 at varying cutting velocities. Performances are compared by measuring cutting forces, cutting temperature, tool wear and surface roughness.

Graphene, in both forms, showed superior performance compared to dry machining. In total, 0.3 Wt.% graphene added nanofluids showed the lowest cutting tool temperature and flank wear with 44.95% and 83.37% decrease, respectively, compared to dry machining and lowest surface roughness, 0.424 times compared to dry machining at 87 m/min.

Graphene could improve the machinability of Inconel 718 when used in tools as a solid lubricant and also when used as a dispersant in cutting fluid. Graphene used as a dispersant in cutting fluid is found to be more effective.

Sleep is a vital and a basic activity of human life and it is a physiological need for human body. Sleep quality is directly influenced by the comfort conditions of sleep environment. The purpose of this paper is to define the role of textile materials utilized as bed fabrics on air and mass transfer from the human body.

Thermal conductivity, thermal resistance, thickness, water vapour permeability and air permeability properties of fabrics were analyzed and statistically evaluated. Thermal conductivity and resistance measurements were performed in Alambeta test instrument. Water vapour permeability tests were done according to the Rotating Platform method, and air permeability was measured in FX 3300 Textest air permeability tester. Relationships between comfort parameters were statistically evaluated with correlation analysis.

Comfort is a major concept in the determination of overall life quality as well as sleep quality of a resting person. Therefore academic studies about thermal comfort prediction of sleep environment and bed surface fabrics are of great importance. This study investigates conventional mattress ticking fabrics in terms of comfort parameters and defines the important fabric properties on comfort parameters.

Sleep comfort is a promising area in textile comfort studies with its dynamics different from body thermal comfort during daily life. However, in general comfort studies are about garment materials which are in direct contact with the skin. This study tries to define the comfort status of textile materials which have indirect contact with the human body surface during sleep duration.

The purpose of this article discusses the design of underground eco-houses using a dome structure of light construction while taking into account the historical experience of the development of the local population. This article considered the traditions of folk architecture and modern sophistication in the creation of energy-efficient eco-houses in foreign countries in the context of architecture and construction of affordable residential homes for the local population.

The research presented in this paper was motivated by the need for developing agro-tourism facilities in hard-to-reach areas of the Silk Road in Southern Kazakhstan causes the construction of eco-houses built using local construction materials. Since ancient times in Southern Kazakhstan and during seasonal migrations in yurts of light construction, people have lived in mud-brick houses deep in the ground. Along with architectural and artistic solutions in building construction, great importance was attached to saving material resources, labour costs and achieving heat stability of residential buildings.

In the architectural and planning solution of the eco¬-house, progressive directions of construction of agrotechnical structures using renewable energy sources are adopted. Particular importance was given to the choice of the construction site on an elevated area nearby historical monuments and a favourable season for the construction of eco-houses with considering the natural and climatic characteristics of rural areas of Southern Kazakhstan.

This paper discussed the issues of insulation, ventilation and improving the eco-house microclimate comfort using local building materials. Improving the architectural and artistic expressiveness of the eco-house in terms of the tradition of folk architecture was also explicitly discussed in this paper.

Tables with the justification of expediency of construction of economical eco-houses in natural and climatic conditions of Kazakhstan and Central Asia are provided. The results help to improve the energy efficiency of eco-houses in Kazakhstan by using renewable energy sources.

Social benefits are associated with the use of local raw materials. Eco-houses built from traditional building materials can become accessible to a wide range of people and stimulate the development of small businesses. This may be associated with the construction of eco-houses to serve visiting tourists in remote picturesque oases, as well as the manufacture of dome structures, felt products and the preparation of reed panels and so on.

The thermotechnical characteristics of the region's ground energy are given, which can significantly save the cost of heating the eco-house. Solutions for optimal insolation, ventilation of the eco-house are provided, taking into account the natural and climatic conditions of Southern Kazakhstan.