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Article
Publication date: 5 October 2021

Mohammed Salih Hassan, Haideer Taleb Shomran, Abbas Allawi Abbas, Bashar Dheyaa Hussein Al-Kasob, Manar Hamid Jasim and Mehdi Ranjbar

The purpose of this paper is to investigate the effect of graphene platelets (GPLs) on the low-speed contact between a mass and surface of a multi-layer polymer beam.

Abstract

Purpose

The purpose of this paper is to investigate the effect of graphene platelets (GPLs) on the low-speed contact between a mass and surface of a multi-layer polymer beam.

Design/methodology/approach

This problem is primarily organized by first-order shear deformation beam theory and nonlinear Hertz rule. GPLs are distributed along the beam thickness direction. The HalpinTsai micromechanics model is applied for computing the effective Young’s modulus of the GPLs/polymer composites. In the formulation process, the principle of conservation of energy is first used and the histories of results are extracted using the separation of variables and Runge–Kutta method.

Findings

In comparing the responses with the available data, a good agreement is observed. The effects of the weight fraction and distribution pattern on the impact response of polymer beam reinforced with GPLs are studied. Results show that contact force is increased, contact time and beam recess are decreased with increasing of weight fraction of GPLs. Also, among the different distribution patterns, the contact force depended on value of GPLs at the point of contact.

Originality/value

The effects of GPLs addition on the multi-layer polymer beam has a novelty in impact problems.

Details

Pigment & Resin Technology, vol. 51 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 26 January 2021

Royal Madan and Shubhankar Bhowmick

Functionally graded materials are a special class of composites in which material are graded either continuously or layered wise depending upon its applications. With such…

Abstract

Purpose

Functionally graded materials are a special class of composites in which material are graded either continuously or layered wise depending upon its applications. With such variations of materials, the properties of structure vary either lengthwise or thickness wise. This paper aims to investigate models for effective estimation of material properties, as it is necessary for industries to identify the properties of composites or functionally graded materials (FGM’s) before manufacturing and also to develop novel material combinations.

Design/methodology/approach

Available models were compared for different material combinations and tested with experimental data for properties such as Young’s modulus, density, coefficient of thermal expansion (CTE) and thermal conductivity. Combinations of metal–ceramic and metal–metal were selected such that their ratios cover a wide range of materials.

Findings

This study reveals different models will be required depending on the material used and properties to be identified.

Practical implications

The results of the present work will help researchers in the effective modeling of composites or FGM’s for any analysis.

Originality/value

This paper presents a comparison and review of various analytical methods with experimental data graphically to find out the best suitable method. For the first time, the Halpin-Tsai model was extended in the analysis of the CTE which shows good approximations.

Article
Publication date: 30 August 2022

Dorcas Kaweesa, Lourdes Bobbio, Allison M. Beese and Nicholas Alexander Meisel

This study aims to investigate the tensile strength and elastic modulus of custom-designed polymer composites developed using voxel-based design. This study also evaluates…

Abstract

Purpose

This study aims to investigate the tensile strength and elastic modulus of custom-designed polymer composites developed using voxel-based design. This study also evaluates theoretical models, such as the rule of mixtures, HalpinTsai model, Cox–Krenchel model and the Young–Beaumont model and the ability to predict the mechanical properties of particle-reinforced composites based on changes in the design of rigid particles at the microscale within a flexible polymer matrix.

Design/methodology/approach

This study leverages the PolyJet process for voxel-printing capabilities and a design of experiments approach to define the microstructural design elements (i.e. aspect ratio, orientation, size and volume fraction) used to create custom-designed composites.

Findings

The comparison between the predictions and experimental results helps identify appropriate methods for determining the mechanical properties of custom-designed composites ensuring informed design decisions for improved mechanical properties.

Originality/value

This work centers on multimaterial additive manufacturing leveraging design freedom and material complexity to create a wide range of composite materials. This study highlights the importance of identifying the process, structure and property relationships in material design.

Article
Publication date: 21 June 2019

Alpesh H. Makwana and A.A. Shaikh

The maintenance of aircraft structure with lower cost is one of the prime concerns to regulatory authorities. The carbon fiber-reinforced polymer (CFRP) patches are widely used to…

134

Abstract

Purpose

The maintenance of aircraft structure with lower cost is one of the prime concerns to regulatory authorities. The carbon fiber-reinforced polymer (CFRP) patches are widely used to repair the cracked structure. The demands and application of CFRP compel its price to increase in the near future. A distinct perspective of repairing the cracked aluminum panel with the hybrid composite patch is presented in this paper. The purpose of this paper is to propose an alternative patch material in the form of a hybrid composite patch which can provide economical repair solution.

Design/methodology/approach

The patch hybridization is performed by preparing the hybrid composite from tows of carbon fiber and glass fiber. Rule of hybrid mixture and modified HalpinTsai’s equation are used to evaluate the elastic constant. The stress intensity factor and interfacial stresses are determined using finite element analysis. The debonding initiation load is evaluated after testing under mode-I loading condition.

Findings

The hybrid composite patch has rendered the adequate performance for reduction of stress intensity in the cracked panel and control of interfacial stresses in the adhesive layer. The repair efficiency and repair durability of the composite patch repair was ensured by incorporation of the hybrid composite patch.

Originality/value

The studies involving patch hybridization for the application of composite patch repair are presently lacking. The influence of the patch stiffness, methodology to prepare the hybrid composite patch and effects of hybridization on the performance of composite patch repair is presented in this paper.

Details

International Journal of Structural Integrity, vol. 10 no. 6
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 25 February 2020

Alpesh H. Makwana and A.A. Shaikh

In this article, a novel hybrid composite patch consisting of unidirectional carbon fiber and glass fiber is considered for repair of the aircraft structure. The purpose of this…

Abstract

Purpose

In this article, a novel hybrid composite patch consisting of unidirectional carbon fiber and glass fiber is considered for repair of the aircraft structure. The purpose of this paper is to assess the performance of hybrid composite patch repair of cracked structure and propose an optimized solution to a designer for selection of the appropriate level of a parameter to ensure effective repair solution.

Design/methodology/approach

Elastic properties of the hybrid composites are estimated by micromechanical modeling. Performance of hybrid composite patch repair is evaluated by numerical analysis of stress intensity factor (SIF), shear stress, and peel stress. Design of experiment is used to determine responses for a different combination of design parameters. The second-order mathematical model is suggested for SIF and peel stress. Adequacy of the model is checked by ANOVA and used as a fitness function. Multiobjective optimization is carried out with a genetic algorithm to arrive at the optimal solution.

Findings

The hybrid composite patch has maintained equilibrium between the SIF reduction and rise of the peel stress. The repair efficiency and repair durability can be ensured by selection of an optimum value of volume fraction of glass fiber, applied stress, and adhesive thickness.

Originality/value

The composite patch with varying stiffness is realized by hybridization with different volume fraction of fibers. Analysis and identification of optimum parameter to reduce the SIF and peel stress for hybrid composite patch repair are presented in this article.

Details

Multidiscipline Modeling in Materials and Structures, vol. 16 no. 5
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 12 May 2023

Jiongyi Yan, Emrah Demirci and Andrew Gleadall

This study/paper aims to develop fundamental understanding of mechanical properties for multiple fibre-reinforced materials by using a single-filament-wide tensile-testing…

Abstract

Purpose

This study/paper aims to develop fundamental understanding of mechanical properties for multiple fibre-reinforced materials by using a single-filament-wide tensile-testing approach.

Design/methodology/approach

In this study, recently validated single-filament-wide tensile-testing specimens were used for four polymers with and without short-fibre reinforcement. Critically, this specimen construct facilitates filament orientation control, for representative longitudinal and transverse composite directions, and enables measurement of interlayer bonded area, which is impossible with “slicing” software but essential in effective property measurement. Tensile properties were studied along the direction of extruded filaments (F) and normal to the interlayer bond (Z) both experimentally and theoretically via the Kelly–Tyson model, bridging model and HalpinTsai model.

Findings

Even though the four matrix-material properties varied hugely (1,440% difference in ductility), consistent material-independent trends were identified when adding fibres: ductility reduced in both F- and Z-directions; stiffness and strength increased in F but decreased or remained similar in Z; Z:F strength anisotropy and stiffness anisotropy ratios increased. Z:F strain-at-break anisotropy ratio decreased; stiffness and strain-at-break anisotropy were most affected by changes to F properties, whereas strength anisotropy was most affected by changes to Z properties.

Originality/value

To the best of the authors’ knowledge, this is the first study to assess interlayer bond strength of composite materials based on measured interlayer bond areas, and consistent fibre-induced properties and anisotropy were found. The results demonstrate the critical influence of mesostructure and microstructure for three-dimensional printed composites. The authors encourage future studies to use specimens with a similar level of control to eliminate structural defects (inter-filament voids and non-uniform filament orientation).

Details

Rapid Prototyping Journal, vol. 29 no. 7
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 5 December 2023

Brahim Chebbab, Haroun Ragueb, Walid Ifrah and Dounya Behnous

This study addresses the reliability of a composite fiber (carbon fibers/epoxy matrix) at microscopic level, with a specific focus on its behavior under compressive stresses. The…

Abstract

Purpose

This study addresses the reliability of a composite fiber (carbon fibers/epoxy matrix) at microscopic level, with a specific focus on its behavior under compressive stresses. The primary goal is to investigate the factors that influence the reliability of the composite, specifically considering the effects of initial fiber deformation and fiber volume fraction.

Design/methodology/approach

The analysis involves a multi-step approach. Initially, micromechanics theory is employed to derive limit state equations that define the stress levels at which the fiber remains within an acceptable range of deformation. To assess the composite's structural reliability, a dedicated code is developed using the Monte Carlo method, incorporating random variables.

Findings

Results highlight the significance of initial fiber deformation and volume fraction on the composite's reliability. They indicate that the level of initial deformation of the fibers plays a crucial role in determining the composite reliability. A fiber with 0.5% initial deformation exhibits the ability to endure up to 28% additional stress compared to a fiber with 1% initial deformation. Conversely, a higher fiber volume fraction contributes positively to the composite's reliability. A composite with 60% fiber content and 0.5% initial deformation can support up to 40% additional stress compared to a composite containing 40% fibers with the same deformation.

Originality/value

The study's originality lies in its comprehensive exploration of the factors affecting the reliability of carbon fiber-epoxy matrix composites under compressive stresses. The integration of micromechanics theory and the Monte Carlo method for structural reliability analysis contributes to a thorough understanding of the composite's behavior. The findings shed light on the critical roles played by initial fiber deformation and fiber volume fraction in determining the overall reliability of the composite. Additionally, the study underscores the importance of careful fiber placement during the manufacturing process and emphasizes the role of volume fraction in ensuring the final product's reliability.

Details

International Journal of Structural Integrity, vol. 15 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 10 July 2007

Shantanu C. Prabhune and Ramesh Talreja

To provide a basis for making assessment of the safety of adhesively bonded joints after they have been de‐painted by a dry abrasive method or a wet chemical method.

Abstract

Purpose

To provide a basis for making assessment of the safety of adhesively bonded joints after they have been de‐painted by a dry abrasive method or a wet chemical method.

Design/methodology/approach

Stress analysis by a finite element method has been conducted for metal/composite and composite/composite joints in a single lap configuration. The effects of degradation of composite and adhesive, separately or combined, on the stresses in the adhesive layer bonding the two components are studied. Effects of wet and dry conditions of de‐painting are included in the study. It is assumed that in the composite these conditions affect only the laminae close to the surface from which the paint coating is removed.

Findings

The locations and values of the maximum peel and shear stresses in the adhesive are determined for both joints under different assumed conditions of degradation caused by de‐painting.

Research limitations/implications

Experimental data indicating the extent of surface damage caused by de‐painting is not available.

Originality/value

Extensive literature study did not show any investigation of composite surface damage and adhesive property degradation on integrity of adhesively bonded joints. Results reported here will be of use in assessing effects of de‐painting on the structural performance of adhesively bonded joints.

Details

Aircraft Engineering and Aerospace Technology, vol. 79 no. 4
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 19 September 2017

Puneet Kumar and J. Srinivas

The purpose of this paper is to perform a numerical analysis on the static and dynamic behaviors of beams made up of functionally graded carbon nanotube (FG-CNT) reinforced…

Abstract

Purpose

The purpose of this paper is to perform a numerical analysis on the static and dynamic behaviors of beams made up of functionally graded carbon nanotube (FG-CNT) reinforced polymer and hybrid laminated composite containing the layers of carbon reinforced polymer with CNT. Conventional fibers have higher density as compared to carbon nanotubes (CNTs), thus insertion of FG-CNT reinforced polymer layer in fiber reinforced composite (FRC) structures makes them sustainable candidate for weight critical applications.

Design/methodology/approach

In this context, stress and strain formulations of a multi-layer composite system is determined with the help of Timoshenko hypothesis and then the principle of virtual work is employed to derive the governing equations of motion. Herein, extended rule of mixture and conventional micromechanics relations are used to evaluate the material properties of carbon nanotube reinforced composite (CNTRC) layer and FRC layer, respectively. A generalized eigenvalue problem is formulated using finite element approach and is solved for single layer FG-CNTRC beam and multi-layer laminated hybrid composite beam by a user-interactive MATLAB code.

Findings

First, the natural frequencies of FG-CNTRC beam are computed and compared with previously available results as well as with Ritz approximation outcomes. Further, free vibration, bending, and buckling analysis is carried out for FG-CNTRC beam to interpret the effect of different CNT volume fraction, number of walls in nanotube, distribution profiles, boundary conditions, and beam-slenderness ratios.

Originality/value

A free vibration analysis of hybrid laminated composite beam with two different layer stacking sequence is performed to present the advantages of hybrid laminated beam over the conventional FRC beam.

Details

Multidiscipline Modeling in Materials and Structures, vol. 13 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 22 June 2012

Salvatore Brischetto and Erasmo Carrera

The purpose of this paper is to consider the static analysis of nanocomposite plates. Nanocomposites consist of a small amount of nanoscale reinforcements which can have an…

Abstract

Purpose

The purpose of this paper is to consider the static analysis of nanocomposite plates. Nanocomposites consist of a small amount of nanoscale reinforcements which can have an observable effect on the macroscale properties of the composites.

Design/methodology/approach

In the present study the reinforcements considered are non‐spherical, high aspect ratio fillers, in particular nanometer‐thin platelets (clays) and nanometer‐diameter cylinders (carbon nanotubes, CNTs). These plates are considered simply supported with a bi‐sinusoidal pressure applied at the top. These conditions allow the solving of the governing equations in a closed form. Four cases are investigated: a single layered plate with CNT reinforcements in elastomeric or thermoplastic polymers, a single layered plate with CNT reinforcements in a polymeric matrix embedding carbon fibers, a sandwich plate with external skins in aluminium alloy and an internal core in silicon foam filled with CNTs and a single layered plate with clay reinforcements in a polymeric matrix. A short review of the most important results in the literature is given to determine the elastic properties of the suggested nanocomposites which will be used in the proposed static analysis. The static response of the plates is obtained by using classical two‐dimensional models such as classical lamination theory (CLT) and first order shear deformation theory (FSDT), and an advanced mixed model based on the Carrera Unified Formulation (CUF) which makes use of a layer‐wise description for both displacement and transverse stress components.

Findings

The paper has two aims: to demonstrate that the use of classical theories, originally developed for traditional plates, is inappropriate to investigate the static response of nanocomposite plates and to quantify the beneficial effect of the nanoreinforcements in terms of static response (displacements and stresses).

Originality/value

In the literature these effects are usually given only in terms of elastic properties such as Young moduli, shear moduli and Poisson ratios, and not in terms of displacements and stresses.

Details

Multidiscipline Modeling in Materials and Structures, vol. 8 no. 1
Type: Research Article
ISSN: 1573-6105

Keywords

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