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1 – 10 of 160Lucja Dybowska-Sarapuk, Daniel Janczak, Bartlomiej Podsiadly, Malgorzata Jakubowska and Marcin Sloma
A comparison of electric and viscosity percolation threshold is crucial from the scientific and technical points of view to understand the features and capabilities of…
Abstract
Purpose
A comparison of electric and viscosity percolation threshold is crucial from the scientific and technical points of view to understand the features and capabilities of heterogeneous graphene composite materials and properly select the functional phase volume. Therefore, the purpose of this paper is to present the analysis of the electrical and rheological percolation thresholds in the polymer–graphene screen printing pastes and the analysis of the relation between these two parameters.
Design/methodology/approach
In the paper, the properties of polymer-based pastes with graphene nanoplatelets were tested: paste viscosity and printed layers conductivity. The tests of pastes with different filler content allowed to determine both the electrical and rheological percolation thresholds using power law, according to Kirkpatrick’s percolation model.
Findings
The electrical percolation threshold for graphene nanoplatelets (GNPs) in the composite was 0.74 Vol.% when the rheological percolation threshold is observed to be at 1.00 Vol.% of nanoplatelets. The percolation threshold values calculated using the Kirkpatrick’s percolation model were 0.87 and 0.5 Vol.% of GNPs in the paste for electrical and rheological percolation thresholds, respectively.
Originality/value
Recently, GNPs are becoming more popular as the material of the functional phase in screen printing heterophase materials, because of their unique mechanical and electrical properties. However, till date no research presented in the literature is related to the direct comparison of both the electrical and rheological percolation thresholds. Such analysis is important for the optimization of the printing process toward the highest quality of printed conductive paths, and finally the best electrical properties.
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Amrita M., Rukmini Srikant Revuru, Sreeram Chatti, Sree Satya Bharati Sri Satya Moram, Chandu Byram and Venugopal Rao Soma
Ti6Al4V is a commonly used titanium alloy with several applications in aerospace industry due to its excellent strength to weight ratio. But due to low thermal conductivity, it is…
Abstract
Purpose
Ti6Al4V is a commonly used titanium alloy with several applications in aerospace industry due to its excellent strength to weight ratio. But due to low thermal conductivity, it is categorized as “difficult to machine.” Though machinability can be improved with cutting fluids, it is not preferred due to associated problems. This study aims at eliminating the use of cutting fluid and finding an alternate solution to dry machining of Ti6Al4V. AlTiN coated tools provide good heat and oxidation resistance but have low lubricity. In the present work, graphene, which is known for lubricating properties, is added to the tools using five different methods (tool condition) to form graphene self-lubricated cutting tools.
Design/methodology/approach
Graphene-based self-lubricating tools are prepared by using five methods: dip coating (10 dips and 30 dips); drop casting; and filling of micro/macroholes. Performance of these tools is evaluated in terms of cutting forces, surface roughness and tool wear by machining Ti6Al4V and comparing with conventional coated cutting tool.
Findings
Self-lubricating tool with micro holes filled with graphene outperformed other tools and showed maximum decrease of 33.42% in resultant cutting forces, 35% in surface roughness (Ra) and 30% in flank wear compared to conventional cutting tool.
Originality/value
Analysis of variance for all forces show that tool condition and machining time have significant influence on all components of cutting forces and resultant cutting forces.
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Piotr Sobik, Radoslaw Pawlowski, Bartlomiej Pawlowski, Boguslaw Drabczyk and Kazimierz Drabczyk
The purpose of this paper is to present results of the studies on modification of ethylene-vinyl acetate (EVA) encapsulation foil to be used as thermal interface material (TIM)…
Abstract
Purpose
The purpose of this paper is to present results of the studies on modification of ethylene-vinyl acetate (EVA) encapsulation foil to be used as thermal interface material (TIM). It is estimated that poor thermal management in electronic devices can cause over 50 per cent of failures. As the junction temperature rises, the failure rate for electronics increases exponentially. To ensure sufficient heat transfer from its source, TIMs are used in various circuits. On the other hand, it is important to ensure high electric resistivity of the designed TIM.
Design/methodology/approach
The focus of the investigation was twofold: modification of EVA with both graphene oxide (GO) and silver nanopowder (nAg); and TIM applicability through lamination of photovoltaic cells with standard and modified EVA foil. The main problem of a new type of encapsulant is proper gas evacuation during the lamination process. For this reason, reference and modified samples were compared taking into account the percentage of gas bubbles in visible volume of laminated TIM. Finally, reference and modified TIM samples were compared using differential scanning calorimetry (DSC) and laser flash analysis (LFA) measurements.
Findings
The proper parameters of the lamination process for the modified EVA foil - with both GO and organometallic nAg particles - were selected. The nAg addition results in an increase in thermal conductivity of the proposed compositions with respect to unmodified EVA foil, which was confirmed by DSC and LFA measurements.
Originality/value
The experiments confirmed the potential application of both EVA foil as a matrix for TIM material and nAg with GO as an active agent. Proposed composition can bring additional support to a solar cell or other electronic components through effective heat removal, which increases its performance.
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Mohammed Gamil, Nagih M. Shaalan and Ahmed Abd El-Moneim
This study aims to present an efficient and reliable graphene nanoplatelets (GNPs)-based temperature sensor.
Abstract
Purpose
This study aims to present an efficient and reliable graphene nanoplatelets (GNPs)-based temperature sensor.
Design/methodology/approach
A high-quality dispersion of GNPs was dropped by casting method on platinum electrodes deposited on a polyethylene terephthalate (PET) substrate. The GNPs were characterized by scanning electron microscope, Raman spectroscopy and X-ray diffraction spectra to ensure its purity and quality. The temperature sensing behavior of the fabricated sensor was examined by subjecting it to different temperatures, range from room temperature (RT) to 150 °C.
Findings
Excellent resistance linearity with temperature change was achieved. Temperature coefficient of resistance of the fabricated sensor was calculated as 1.4 × 10–3°C. The sensor also showed excellent repeatability and stability for the measured temperature range. Good response and recovery times were evaluated at all the measured temperatures. With measuring the sensor response, the ambient temperature can be determined.
Originality/value
The present work presents a new simply and low cost fabricated temperature sensor based on GNPs working at a wide temperature range.
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Amrita Maddamasetty, Kamesh Bodduru, Siva Bevara, Rukmini Srikant Revuru and Sanjay Kumar
Inconel 718 is difficult to machine due to its high toughness and study hardenability. Though the use of cutting fluids alleviates the problem, it is not sustainable. So, supply…
Abstract
Purpose
Inconel 718 is difficult to machine due to its high toughness and study hardenability. Though the use of cutting fluids alleviates the problem, it is not sustainable. So, supply of a small quantity of specialized coolant to the machining zone or use of a solid lubricant is a possible solution. The purpose of the present work is to improve machinability of Inconel718 using graphene nanoplatelets.
Design/methodology/approach
In the present study, graphene is used in the machining of Inconel 718 alloy. Graphene is applied in the following two forms: as a solid lubricant and as an inclusion in cutting fluid. Graphene-based self-lubricating tool and graphene added nanofluids are prepared and applied to turning of Inconel 718 at varying cutting velocities. Performances are compared by measuring cutting forces, cutting temperature, tool wear and surface roughness.
Findings
Graphene, in both forms, showed superior performance compared to dry machining. In total, 0.3 Wt.% graphene added nanofluids showed the lowest cutting tool temperature and flank wear with 44.95% and 83.37% decrease, respectively, compared to dry machining and lowest surface roughness, 0.424 times compared to dry machining at 87 m/min.
Originality/value
Graphene could improve the machinability of Inconel 718 when used in tools as a solid lubricant and also when used as a dispersant in cutting fluid. Graphene used as a dispersant in cutting fluid is found to be more effective.
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Omar Hussain, Shahid Saleem Sheikh and Babar Ahmad
This study aims to fabricate and investigate the tribological performance of ultra-high molecular weight polyethylene (UHMWPE)-based composite materials reinforced with 0.5, 1 and…
Abstract
Purpose
This study aims to fabricate and investigate the tribological performance of ultra-high molecular weight polyethylene (UHMWPE)-based composite materials reinforced with 0.5, 1 and 2 weight percentage of graphene nanoplatelets (GNPs) while keeping the weight percentage of vitamin C constant at 2% for each composite.
Design/methodology/approach
In this paper, the composites were fabricated using hot pressing, and the dispersion of GNP/vitamin C/UHMWPE hybrid composite was investigated by X-ray diffraction. Experimental trials were performed according to ASTM F732 on a reciprocating sliding tribometer (pin-on-disc) at human body temperature of 37 ± 1 °C, for a load of 52 N, to assess the role of these fillers on the tribological properties of UHMWPE against Ti6Al4V counter body material under dry and lubricating (human serum) environment.
Findings
In this study, it has been observed that friction and wear behavior of the developed composites improve with increase in weight percentage of GNP, and human serum adheres to the surface of the composite pins upon sliding, resulting in the formation of a film, which results in better wear resistance of the composite pins under human serum lubrication than dry sliding. Scanning electron microscope was used to investigate the worn surface morphological examination of the composite materials. Specific wear rate of 0.76 × 10−7 mm3/Nm was attained for 2 Wt.% GNP-filled composite under human serum lubrication.
Practical implications
The results indicate the compatibility of the composite material used in this study and suggested the in vitro implant application.
Originality/value
The presented work includes novel study of synergistic effect of GNP (which acts as a solid lubricant) and vitamin C (added as an antioxidant) on the tribological performance of UHMWPE under dry and human serum lubrication.
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Ashish Kumar Srivastava, Brijesh Sharma, Bismin R. Saju, Arpit Shukla, Ambuj Saxena and Nagendra Kumar Maurya
The development of a new class of engineering materials is the current demand for aircraft and automobile companies. In this context metal, composite materials have a widespread…
Abstract
Purpose
The development of a new class of engineering materials is the current demand for aircraft and automobile companies. In this context metal, composite materials have a widespread application in different areas of manufacturing sectors.
Design/methodology/approach
In this paper, an attempt is made to develop the aluminium-based nano metal matrix composite reinforced with graphene nanoparticles (GNP) by using the stir casting method. Different weight percentage (0.4%, 0.8% and 1.2% by weight) of GNPs are used to fabricate metal matrix composites (MMCs). The developed nanocomposites were further validated by density calculation and optical microstructures to discuss the distribution of GNPs. The tensile test was conducted to determine the strength of the developed MMCs and also supported by fractographic analysis. In addition to it, the Rockwell hardness test and impact test (toughness) with fracture analysis were also conducted to strengthen the present work.
Findings
The results reveal the uniform distribution of GNPs into the matrix material. The yield strength and ultimate tensile strength obtained a maximum value of 155.67 MPa and 170.28 MPa, respectively. The hardness value (HRB) is significantly increased and 84 HRB was obtained for the sample with AA1100/0.4% GNP, while maximum hardness value (94 HRB) was obtained for the sample AA1100/1.2% GNP. The maximum value of toughness 14.3 Jules/cm2 is recorded for base alloy AA1100 while increasing the reinforcement percentage, it decreases up to 9.7 Jules/cm2 for AA1100/1.2% GNP.
Originality/value
Graphene nanoparticles are used to develop nanocomposites, which is one of the suitable alternatives for heavy engineering materials such as steels and cast irons. It has improved microstructural and mechanical properties which makes it preferable for many engineering and structural applications.
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Marjan Goodarzi, Iskander Tlili, Zhe Tian and Mohammad Reza Safaei
This study aims to model the nanofluid flow in microchannel heat sinks having the same length and hydraulic diameter but different cross-sections (circular, trapezoidal and…
Abstract
Purpose
This study aims to model the nanofluid flow in microchannel heat sinks having the same length and hydraulic diameter but different cross-sections (circular, trapezoidal and square).
Design/methodology/approach
The nanofluid is graphene nanoplatelets-silver/water, and the heat transfer in laminar flow was investigated. The range of coolant Reynolds number in this investigation was 200 ≤ Re ≤ 1000, and the concentrations of nano-sheets were from 0 to 0.1 vol. %.
Findings
Results show that higher temperature leads to smaller Nusselt number, pressure drop and pumping power, and increasing solid nano-sheet volume fraction results in an expected increase in heat transfer. However, the influence of temperature on the friction factor is insignificant. In addition, by increasing the Reynolds number, the values of pressure drop, pumping power and Nusselt number augments, but friction factor diminishes.
Research limitations/implications
Data extracted from a recent experimental work were used to obtain thermo-physical properties of nanofluids.
Originality/value
The effects of temperature, microchannel cross-section shape, the volume concentration of nanoparticles and Reynolds number on thermal and hydraulics behavior of the nanofluid were investigated. Results are presented in terms of velocity, Nusselt number, pressure drop, friction loss and pumping power in various conditions. Validation of the model against previous papers showed satisfactory agreement.
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Ana C. Lopes, Álvaro M. Sampaio and António J. Pontes
With the technological progress, high-performance materials are emerging in the market of additive manufacturing to comply with the advanced requirements demanded for technical…
Abstract
Purpose
With the technological progress, high-performance materials are emerging in the market of additive manufacturing to comply with the advanced requirements demanded for technical applications. In selective laser sintering (SLS), innovative powder materials integrating conductive reinforcements are attracting much interest within academic and industrial communities as promising alternatives to common engineering thermoplastics. However, the practical implementation of functional materials is limited by the extensive list of conditions required for a successful laser-sintering process, related to the morphology, powder size and shape, heat resistance, melt viscosity and others. The purpose of this study is to explore composite materials of polyamide 12 (PA12) incorporating multi-walled carbon nanotubes (MWCNT) and graphene nanoplatelets (GNP), aiming to understand their suitability for advanced SLS applications.
Design/methodology/approach
PA12-MWCNT and PA12-GNP materials were blended through a pre-optimized process of mechanical mixing with various percentages of reinforcement between 0.50 wt.% and 3.00 wt.% and processed by SLS with appropriate volume energy density. Several test specimens were produced and characterized with regard to processability, thermal, mechanical, electrical and morphological properties. Finally, a comparative analysis of the performance of both carbon-based materials was performed.
Findings
The results of this research demonstrated easier processability and higher tensile strength and impact resistance for composites incorporating MWCNT but higher tensile elastic modulus, compressive strength and microstructural homogeneity for GNP-based materials. Despite the decrease in mechanical properties, valuable results of electrical conductivity were obtained with both carbon solutions until 10–6 S/cm.
Originality/value
The carbon-based composites developed in this research allow for the expansion of the applicability of laser-sintered parts to advanced fields, including electronics-related industries that require functional materials capable of protecting sensitive devices against electrostatic discharge.
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Dinesh Kumar, Surjit Angra and Satnam Singh
This research outlines the development and characterization of advanced composite materials and their potential applications in the aerospace industry for interior applications…
Abstract
Purpose
This research outlines the development and characterization of advanced composite materials and their potential applications in the aerospace industry for interior applications. Advanced composites, such as carbon-fiber-reinforced polymers and ceramic matrix composites, offer significant advantages over traditional metallic materials in terms of weight reduction, stiffness and strength. These materials have been used in various aerospace applications, including aircraft, engines and thermal protection systems.
Design/methodology/approach
The development of design of experiment–based hybrid aluminum composites using the stir-casting technique has further enhanced the performance and cost-effectiveness of these materials. The design of the experiment was followed to fabricate hybrid composites with nano cerium oxide (nCeO2) and graphene nanoplatelets (GNPs) as reinforcements in the Al-6061 matrix.
Findings
The Al6061 + 3% nCeO2 + 3% GNPs exhibited a high hardness of 119.6 VHN. The ultimate tensile strength and yield strength are 113.666 MPa and 73.08 MPa, respectively. A uniform distribution of reinforcement particulates was achieved with 3 Wt.% of each reinforcement in the matrix material, which is analyzed using scanning electron microscopy. Fractography revealed that brittle and ductile fractures caused the failure of the fractured specimens in the tensile test.
Practical implications
The manufactured aluminum composite can be applied in a range of exterior and interior structural parts like wings, wing boxes, motors, gears, engines, antennas, floor beams, etc. The fan case material of the GEnx engine (currently using carbon-fiber reinforcement plastic) for the Boeing 7E7 can be another replacement with manufactured hybrid aluminum composite, which predicts weight savings per engine of close to 120 kg.
Originality/value
The development of hybrid reinforcements, where two or more types of reinforcements are used in combination, is also a novel approach to improving the properties of these composites. Advanced composite materials are known for their high strength-to-weight ratio. If the newly developed composite material demonstrates superior properties, it can potentially be used to replace traditional materials in aircraft manufacturing. By reducing the weight of aircraft structures, fuel efficiency can be improved, leading to reduced operating costs and environmental impact. This allows for a more customized solution for specific application requirements and can lead to further advancements in materials science and technology.
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