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Article
Publication date: 5 November 2018

A gradient-based shape optimization scheme via isogeometric exact reanalysis

Chensen Ding, Xiangyang Cui, Guanxin Huang, Guangyao Li, K.K. Tamma and Yong Cai

This paper aims to propose a gradient-based shape optimization framework in which traditional time-consuming conversions between computer-aided design and computer-aided…

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Abstract

Purpose

This paper aims to propose a gradient-based shape optimization framework in which traditional time-consuming conversions between computer-aided design and computer-aided engineering and the mesh update procedure are avoided/eliminated. The scheme is general so that it can be used in all cases as a black box, no matter what the objective and/or design variables are, whilst the efficiency and accuracy are guaranteed.

Design/methodology/approach

The authors integrated CAD and CAE by using isogeometric analysis (IGA), enabling the present methodology to be robust and accurate. To overcome the difficulty in evaluating the sensitivities of objective and/or constraint functions by analytic method in some cases, the authors adopt the finite difference method to calculate these sensitivities, thereby providing a universal approach. Moreover, to further eliminate the inefficiency caused by the finite difference method, the authors advance the exact reanalysis method, the indirect factorization updating (IFU), to exactly and efficiently calculate functions and their sensitivities, which guarantees its generality and efficiency at the same time.

Findings

The proposed isogeometric gradient-based shape optimization using our IFU approach is reliable and accurate, as well as general and efficient.

Originality/value

The authors proposed a gradient-based shape optimization framework in which they first integrate IGA and the proposed exact reanalysis method for applicability to structural response and sensitivity analysis.

Details

Engineering Computations, vol. 35 no. 8
Type: Research Article
DOI: https://doi.org/10.1108/EC-08-2017-0292
ISSN: 0264-4401

Keywords

  • Finite difference method
  • Gradient-based shape optimization
  • Indirect factorization updating (IFU)
  • Isogeometric exact reanalysis

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Article
Publication date: 6 March 2017

Aerodynamic wing shape optimization based on the computational design framework CEASIOM

Mengmeng Zhang and Arthur Rizzi

A collaborative design environment is needed for multidisciplinary design optimization (MDO) process, based on all the modules those for different design/analysis…

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Abstract

Purpose

A collaborative design environment is needed for multidisciplinary design optimization (MDO) process, based on all the modules those for different design/analysis disciplines, and a systematic coupling should be made to carry out aerodynamic shape optimization (ASO), which is an important part of MDO.

Design/methodology/approach

Computerized environment for aircraft synthesis and integrated optimization methods (CEASIOM)-ASO is developed based on loosely coupling all the existing modules of CEASIOM by MATLAB scripts. The optimization problem is broken down into small sub-problems, which is called “sequential design approach”, allowing the engineer in the loop.

Findings

CEASIOM-ASO shows excellent design abilities on the test case of designing a blended wing body flying in transonic speed, with around 45 per cent drag reduction and all the constraints fulfilled.

Practical implications

Authors built a complete and systematic technique for aerodynamic wing shape optimization based on the existing computational design framework CEASIOM, from geometry parametrization, meshing to optimization.

Originality/value

CEASIOM-ASO provides an optimization technique with loosely coupled modules in CEASIOM design framework, allowing engineer in the loop to follow the “sequential approach” of the design, which is less “myopic” than sticking to gradient-based optimization for the whole process. Meanwhile, it is easily to be parallelized.

Details

Aircraft Engineering and Aerospace Technology, vol. 89 no. 2
Type: Research Article
DOI: https://doi.org/10.1108/AEAT-04-2015-0098
ISSN: 1748-8842

Keywords

  • Parallelization
  • ASO
  • Collaborative design environment
  • Gradient-based optimization
  • Parametrization
  • Transonic wing design

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Article
Publication date: 5 February 2018

Efficient automatic discrete adjoint sensitivity computation for topology optimization – heat conduction applications

Ajay Vadakkepatt, Sanjay R. Mathur and Jayathi Y. Murthy

Topology optimization is a method used for developing optimized geometric designs by distributing material pixels in a given design space that maximizes a chosen quantity…

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Abstract

Purpose

Topology optimization is a method used for developing optimized geometric designs by distributing material pixels in a given design space that maximizes a chosen quantity of interest (QoI) subject to constraints. The purpose of this study is to develop a problem-agnostic automatic differentiation (AD) framework to compute sensitivities of the QoI required for density distribution-based topology optimization in an unstructured co-located cell-centered finite volume framework. Using this AD framework, the authors develop and demonstrate the topology optimization procedure for multi-dimensional steady-state heat conduction problems.

Design/methodology/approach

Topology optimization is performed using the well-established solid isotropic material with penalization approach. The method of moving asymptotes, a gradient-based optimization algorithm, is used to perform the optimization. The sensitivities of the QoI with respect to design variables, required for optimization algorithm, are computed using a discrete adjoint method with a novel AD library named residual automatic partial differentiator (Rapid).

Findings

Topologies that maximize or minimize relevant quantities of interest in heat conduction applications are presented. The efficacy of the technique is demonstrated using a variety of realistic heat transfer applications in both two and three dimensions, in conjugate heat transfer problems with finite conductivity ratios and in non-rectangular/non-cuboidal domains.

Originality/value

In contrast to most published work which has either used finite element methods or Cartesian finite volume methods for transport applications, the topology optimization procedure is developed in a general unstructured finite volume framework. This permits topology optimization for flow and heat transfer applications in complex design domains such as those encountered in industry. In addition, the Rapid library is designed to provide a problem-agnostic pathway to automatically compute all required derivatives to machine accuracy. This obviates the necessity to write new code for finding sensitivities when new physics are added or new cost functions are considered and permits general-purpose implementations of topology optimization for complex industrial applications.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 2
Type: Research Article
DOI: https://doi.org/10.1108/HFF-01-2017-0011
ISSN: 0961-5539

Keywords

  • Topology optimization
  • Finite volume method
  • Heat conduction
  • Automatic differentiation
  • Discrete adjoint method
  • Unstructured meshes

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Article
Publication date: 7 May 2019

An implementation of adjoint-based topology optimization in magnetostatics: Application to design hall-effect thrusters

Rtimi Youness and Frederic Messine

In magnetostatics, topology optimization (TO) addresses the problem of finding the distributions of both current densities and ferromagnetic materials to comply with fixed…

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Abstract

Purpose

In magnetostatics, topology optimization (TO) addresses the problem of finding the distributions of both current densities and ferromagnetic materials to comply with fixed magnetic specifications. The purpose of this paper is to develop TO in order to design Hall-effect Thrusters (HETs).

Design/methodology/approach

In fact, TO problems are known to be large-scale optimization problems. The authors therefore adopt the adjoint method to reduce the computation time required to obtain the gradient information. In this paper, they illustrate the continuous variant of the adjoint method in the context of magnetostatics TO. Herein, the authors propose an implementation of the adjoint method then use it within a gradient-based optimization solver fmincon-MATLAB to solve a HET TO design problem.

Findings

By comparison with finite difference method, the authors validate the accuracy of the suggested implementation of the adjoint method. Then, they solve a large-scale HET TO design problem. The resultant design of TO is distinctly original and not intuitive.

Research limitations/implications

In this paper, the authors introduce TO as a tool that has allowed them to explore new and innovative design of a HET. However, although the design presented is original, its manufacture is not feasible. Thus, a discussion section has been included at the end of paper to suggest a possible way to concretize topological solutions.

Practical implications

TO helps to explore more original design possibilities. In this paper, the authors present an implementation of the adjoint method that makes it possible to solve efficiently and in less central processing unit time large-scale TO design problem.

Originality/value

An easy implementation of the adjoint method is presented in magnetostatics TO. This implementation was first validated by comparison with the finite difference method and then used to solve a large-scale design problem. The result of the TO design problem is distinctly original and non-intuitive.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 38 no. 3
Type: Research Article
DOI: https://doi.org/10.1108/COMPEL-09-2018-0379
ISSN: 0332-1649

Keywords

  • Inverse problems
  • Optimal design
  • Topology optimization
  • Design optimization methodology
  • Continuum sensitivity analysis
  • Electromagnetic inverse problem

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Article
Publication date: 30 October 2007

Single and multi‐point optimization of an airfoil using gradient method

Masoud Mirzaei, Seyedeh Nasrin Hosseini and Jafar Roshanian

This paper's purpose is to deal with single point and multipoint optimization of an airfoil. The aim of the paper is to discuss optimization in several design points…

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Abstract

Purpose

This paper's purpose is to deal with single point and multipoint optimization of an airfoil. The aim of the paper is to discuss optimization in several design points (multipoint optimization) and compare the results with those of optimization at a specified design point.

Design/methodology/approach

A gradient‐based method is adopted for optimization and the flow is governed by two dimensional, compressible Euler equations. A finite volume code based on unstructured grid is developed to solve the equations.

Findings

Two test cases are studied for an airfoil with initial profile of NACA0012, with two types of design variables. And at the end a multi‐point case is presented.

Originality/value

The advantage of this technique over the other gradient‐based methods is its high‐convergence rate.

Details

Aircraft Engineering and Aerospace Technology, vol. 79 no. 6
Type: Research Article
DOI: https://doi.org/10.1108/00022660710829809
ISSN: 0002-2667

Keywords

  • Optimization techniques
  • Design
  • Variance
  • Aerospace engineering

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Article
Publication date: 17 October 2008

A performance gradient perspective on gradient‐based policy iteration and a modified value iteration

Lei Yang, James Dankert and Jennie Si

The purpose of this paper is to develop a mathematical framework to address some algorithmic features of approximate dynamic programming (ADP) by using an average cost…

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Abstract

Purpose

The purpose of this paper is to develop a mathematical framework to address some algorithmic features of approximate dynamic programming (ADP) by using an average cost formulation based on the concepts of differential costs and performance gradients. Under such a framework, a modified value iteration algorithm is developed that is easy to implement, in the mean time it can address a class of partially observable Markov decision processes (POMDP).

Design/methodology/approach

Gradient‐based policy iteration (GBPI) is a top‐down, system‐theoretic approach to dynamic optimization with performance guarantees. In this paper, a bottom‐up, algorithmic view is provided to complement the original high‐level development of GBPI. A modified value iteration is introduced, which can provide solutions to the same type of POMDP problems dealt with by GBPI. Numerical simulations are conducted to include a queuing problem and a maze problem to illustrate and verify features of the proposed algorithms as compared to GBPI.

Findings

The direct connection between GBPI and policy iteration is shown under a Markov decision process formulation. As such, additional analytical insights were gained on GBPI. Furthermore, motivated by this analytical framework, the authors propose a modified value iteration as an alternative to addressing the same POMDP problem handled by GBPI.

Originality/value

Several important insights are gained from the analytical framework, which motivate the development of both algorithms. Built on this paradigm, new ADP learning algorithms can be developed, in this case, the modified value iteration, to address a broader class of problems, the POMDP. In addition, it is now possible to provide ADP algorithms with a gradient perspective. Inspired by the fundamental understanding of learning and optimization problems under the gradient‐based framework, additional new insight may be developed for bottom‐up type of algorithms with performance guarantees.

Details

International Journal of Intelligent Computing and Cybernetics, vol. 1 no. 4
Type: Research Article
DOI: https://doi.org/10.1108/17563780810919096
ISSN: 1756-378X

Keywords

  • Gradient methods
  • Iterative methods
  • Markov processes
  • Programming and algorithm theory

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Article
Publication date: 1 February 2001

Influence from numerical noise in the objective function for flow design optimisation

Jörgen Burman and B. Rikard Gebart

The overall pressure drop in an axisymmetric contraction is minimised using two different grid sizes. The transition region was parameterised with only two design…

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Abstract

The overall pressure drop in an axisymmetric contraction is minimised using two different grid sizes. The transition region was parameterised with only two design variables to make it possible to create surface plots of the objective function in the design space, which were based on 121 CFD calculations for each grid. The coarse grid showed to have significant numerical noise in the objective function while the finer grid had less numerical noise. The optimisation was performed with two methods, a Response Surface Model (RSM) and a gradient‐based method (the Method of Feasible Directions) to study the influence from numerical noise. Both optimisation methods were able to find the global optimum with the two different grid sizes (the search path for the gradient‐based method on the coarse grid was able to avoid the region in the design space containing local minima). However, the RSM needed fewer iterations in reaching the optimum. From a grid convergence study at two points in the design space the level of noise appeared to be sufficiently low, when the relative step size is 10–4 for the finite difference calculations, to not influence the convergence if the errors are below 5 per cent for this contraction geometry.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 11 no. 1
Type: Research Article
DOI: https://doi.org/10.1108/09615530110364051
ISSN: 0961-5539

Keywords

  • Numerical noise
  • Design optimization
  • Grids

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Article
Publication date: 16 April 2018

An improved binary bat flexible sampling algorithm for reliability-based design optimization of truss structures with discrete-continuous variables

Naser Safaeian Hamzehkolaei, Mahmoud Miri and Mohsen Rashki

Reliability-based design optimizations (RBDOs) of engineering structures involve complex non-linear/non-differentiable performance functions, including both continuous and…

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Abstract

Purpose

Reliability-based design optimizations (RBDOs) of engineering structures involve complex non-linear/non-differentiable performance functions, including both continuous and discrete variables. The gradient-based RBDO algorithms are less than satisfactory for these cases. The simulation-based approaches could also be computationally inefficient, especially when the double-loop strategy is used. This paper aims to present a pseudo-double loop flexible RBDO, which is efficient for solving problems, including both discrete/continuous variables.

Design/methodology/approach

The method is based on the hybrid improved binary bat algorithm (BBA) and weighed simulation method (WSM). According to this method, each BBA’s movement generates proper candidate solutions, and subsequently, WSM evaluates the reliability levels for design candidates to conduct swarm in a low-cost safe-region.

Findings

The accuracy of the proposed enhanced BBA and also the hybrid WSM-BBA are examined for ten benchmark deterministic optimizations and also four RBDO problems of truss structures, respectively. The solved examples reveal computational efficiency and superiority of the method to conventional RBDO approaches for solving complex problems including discrete variables.

Originality/value

Unlike other RBDO approaches, the proposed method is such organized that only one simulation run suffices during the optimization process. The flexibility future of the proposed RBDO framework enables a designer to present multi-level design solutions for different arrangements of the problem by using the results of the only one simulation for WSM, which is very helpful to decrease computational burden of the RBDO. In addition, a new suitable transfer function that enhanced convergence rate and search ability of the original BBA is introduced.

Details

Engineering Computations, vol. 35 no. 2
Type: Research Article
DOI: https://doi.org/10.1108/EC-06-2016-0207
ISSN: 0264-4401

Keywords

  • Reliability-based design optimization
  • Discrete-continuous variables
  • Flexible simulation method
  • Improved binary bat
  • Pseudo double-loop algorithm

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Article
Publication date: 1 January 2012

Estimating the workpiece-backing plate heat transfer coefficient in friction stirwelding

Anders Larsen, Mathias Stolpe and J.H. Hattel

The purpose of this paper is to determine the magnitude and spatial distribution of the heat transfer coefficient between the workpiece and the backing plate in a friction…

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Abstract

Purpose

The purpose of this paper is to determine the magnitude and spatial distribution of the heat transfer coefficient between the workpiece and the backing plate in a friction stir welding process using inverse modelling.

Design/methodology/approach

The magnitude and distribution of the heat transfer coefficient are the variables in an optimisation problem. The objective is to minimise the difference between experimentally measured temperatures and temperatures obtained using a 3D finite element model. The optimisation problem is solved using a gradient based optimisation method. This approach yields optimal values for the magnitude and distribution of the heat transfer coefficient.

Findings

It is found that the heat transfer coefficient between the workpiece and the backing plate is non-uniform and takes its maximum value in a region below the welding tool. Four different parameterisations of the spatial distribution of the heat transfer coefficient are analysed and a simple, two parameter distribution is found to give good results.

Originality/value

The heat transfer from workpiece to backing plate is important for the temperature field in the workpiece, and in turn the mechanical properties of the welded plate. Accurate modelling of the magnitude and distribution of the heat transfer coefficient is therefore an essential step towards improved models of the process. This is the first study using a gradient based optimisation method and a non-uniform parameterisation of the heat transfer coefficient in an inverse modeling approach to determine the heat transfer coefficient in friction stir welding.

Details

Engineering Computations: International Journal for Computer-Aided Engineering and Software, vol. 29 no. 1
Type: Research Article
DOI: https://doi.org/10.1108/02644401211190573
ISSN: 0264-4401

Keywords

  • Friction welding
  • Heat transfer coefficient
  • Friction stir welding
  • Optimisation
  • Inverse modelling

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Article
Publication date: 19 July 2011

Improving reciprocating compressor performance using a hybrid two‐level optimisation approach

Ibrahim A. Sultan and Azfar Kalim

This paper seeks to describe a design approach which can be used to manufacture better‐performing reciprocating compressors. This design approach relates the drive…

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Abstract

Purpose

This paper seeks to describe a design approach which can be used to manufacture better‐performing reciprocating compressors. This design approach relates the drive kinematic characteristics to the thermodynamic performance of the compressor.

Design/methodology/approach

The presented approach is based on employing a stochastic optimisation algorithm to find the best piston trajectory within one cycle of operation and couple that with a gradient‐based technique to find the best dimensions of the mechanism which can realise this trajectory.

Findings

The mathematical models presented to implement the proposed design approach have been coded in a computer program which has been employed for simulation purposes. A case study given at the end of the paper asserts the usefulness of the proposed method and proves that a few percentage points increase in a defined set of performance indices has been gained from the optimisation exercise.

Research limitations/implications

The presented models are only relevant to reciprocating compressors.

Practical implications

The promising results obtained in this paper will lead to the creation of better performing and more reliable compressor drives, designed to fulfil a set of desired performance criteria.

Originality/value

The paper offers originality in two different aspects. The mechanism design process has been undertaken in full consideration to the thermodynamic performance of the compressor; and the coupling of the stochastic and the gradient‐based optimisation methods to produce the desired outcome.

Details

Engineering Computations, vol. 28 no. 5
Type: Research Article
DOI: https://doi.org/10.1108/02644401111141046
ISSN: 0264-4401

Keywords

  • Mechanisms
  • Gears
  • Mechanical drives
  • Efficiency
  • Optimization
  • Compressors
  • Kinematics
  • Stochastic process
  • Thermodynamics
  • Optimization techniques

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