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This paper aims to prevent gasket sealing failure in engineering, accurately predict gasket life, extend system life and improve sealing reliability. The accelerated life test method of flexible graphite composite–reinforced gaskets is established, the life distribution law of flexible graphite composite–reinforced gaskets is revealed, and the life prediction method of flexible graphite composite–reinforced gaskets with different allowable leakage rates is proposed, which can provide a reference for the life prediction of other types of gaskets.

In this study, flexible graphite composite–reinforced gaskets were tested for long-term high-temperature sealing performance on a multi-sample gasket accelerated life test rig. The data were also analyzed using the least squares method and the K-S hypothesis calibration method. A gasket time-dependent leakage model and an accelerated life model were also developed. Constant stress-accelerated life tests were conducted on flexible graphite composite–reinforced gaskets. On this basis, a gasket life prediction method at different allowable leakage rates was proposed.

The life distribution law of flexible graphite composite–reinforced gaskets is revealed. The results show that the life of the gasket obeys the Weibull distribution. The time-correlated leakage model and accelerated life model of the gasket were established. And the accelerated life test method of the flexible graphite composite–reinforced gasket was established. The life distribution parameters, accelerated life model parameters and life estimates of gaskets were obtained through tests. On this basis, a gasket life prediction method under different leakage rates was proposed, which can be used as a reference for other types of gaskets.

The research in this paper can better provide guidance for the use and replacement of gaskets in the project, which is also very meaningful for predicting the leakage condition of gaskets in the bolted flange connection system and taking corresponding control measures to reduce energy waste and pollution and ensure the safe operation of industrial equipment.

A multi-specimen gasket-accelerated life test device has been developed, and the design parameters of the device have reached the international advanced level. The life distribution law of the flexible graphite composite–reinforced gasket was revealed. The accelerated life test method for the flexible graphite composite–reinforced gasket was established. The life prediction method of the flexible graphite composite–reinforced gasket under different allowable leakage rates was proposed.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-08-2023-0254/

The purpose of this paper is to investigate the performance of Passive Direct Methanol Fuel Cell (PDMFC) experimentally using various Membrane Electrode Assembly (MEA) shapes such as square, rectangle, rhombus, and circle with equal areas and equal perimeters. The variation in MEA shape/size is achieved by altering gasket openings in the dynamic regions.

In the equal areas of MEA shapes, gasket opening areas of 1963.5 (+/−0.2) mm2 are used. Whereas in the equal perimeters of shapes, gasket opening perimeters of 157.1 (+/−0.2) mm are used. In this experimentation, Nickel-201 current collectors with 45.3% of circular openings are used on both the anode and cathode sides. The experiment is carried out at a 5 molar methanol concentration to find out the highest power density of the cell.

In the equal areas, among the shapes that are chosen for investigation, the square shape opening consisting of a perimeter of 177.2 mm has developed a maximum power density of 6.344 mWcm⁻² and a maximum current density of 65.2 mAcm⁻². Similarly, in equal perimeters, the rhombus shape opening with an area of 1400 mm2 has developed a maximum power density of 7.714 mWcm⁻² and a maximum current density of 85.3 mAcm⁻².

The novelty of this research work is instead of fabricating various shapes and sizes of highly expensive MEAs, the desired shapes and sizes of the MEA are achieved by altering gasket openings over dynamic regions to find out the highest power density of the cell.

Points out that emerging designs of modules housing electronic components, such as engine control modules, are putting greater demands on dispensing and robotics equipment. Looks at the key issues of decreased gasket diameters, zero‐knit lines and speed of processing which are facing equipment suppliers.

The very nature of glassed‐steel equipment precludes the use of welded or threaded connections, and dictates the use of effectively gasketed glass‐to‐glass flanges. Research by the Pfaudler Co. has been directed toward the development of suitable gasket designs that utilise materials which combine the chemical resistance of glass with physical properties of rubber. Additional effort has been expended in determining the proper method of installing gaskets over openings in glassed‐steel vessels.

Discusses the properties of various asbestos‐free gasket materials, in particular expanded PTFE. Presents the factors which need to be taken into account when choosing a gasket. Highlights the requirements of gaskets in the automotive industry and the conditions they have to withstand.

The aim of the research work presented here is to control the geometric distortions of engine cylinders, which involve both noise and oil consumption. The final goal is then to limit pollution from engines. The simulation deals initially with the cold stamping and crushing operations of a cylinder head gasket; based on using solid finite element models from the Abaqus computer code (version 5.3) for large deformation with plasticity and contact, including friction. In addition, experiments have been carried out to identify the plasticity rule for the materials used in order to simulate the crushing of the cylinder head gasket under a given normal pressure representing the clamping operation. The main difficulty of this work is to correlate the cylinder head gasket behaviour and cylinder distortions with the main function of the gasket, i.e. pressurized gas sealing. The cylinder head gasket is a complex multilayered structure made of three spot welded metal sheets. This assembly has many holes of different shapes. Around the cylinder hole on both outer layers of the gasket, there is a small size embossment to ensure gas sealing between the engine block and cylinder head. This rib is not circular because of the combustion chamber shape.

Rubber gaskets find wide applications in steel structures. Gaskets are usually used on the edges or on the nail hole positions. These are the weakest positions, where corrosion starts, whether the structure is protected by paint or by other methods. In this work, anticorrosive pigments were incorporated in rubber formulations. They are tested by corrosion protection when used as gaskets with steel panels. Results showed that the presence of anticorrosive pigments in rubber gaskets prevents early rusting under it in comparison with the blank. Zinc‐tetroxy chromate pigment exhibited the highest rust inhibiting power when chloroprene rubber formulations were used. The change of the pigment percent barely affect the quality of protection when syrenebutadiene rubber formulation were used. Zinc tetroxy chromate pigment improved the physico‐mechanical properties of chloroprene rubber under investigation. The used formulations can tolerate thermal oxidative aging at 90°C up to 8 days. The rate of vulcanization was not affected by increasing the concentration of the inhibitive pitments.

Considers the causes of corrosion of avionics antennae and the damage damage it causes. Gives the authors’ view of the disadvantages of conventional antenna attachment and sealing techniques. Details an alternative technique ‐ conductive gel gaskets ‐ using a gel sealant developed by Raychem Corporation.

The purpose of this paper is to develop a leakage model of metallic static seals, which can be used to accurately predict the leakage rate and study the corresponding seal characteristics. The metallic static seal is effectively applied to severe rugged environments where conventional seals cannot meet the needs. More research efforts for deepening the understanding of its seal characteristics are important for its effective and safe applications, of which the study about its leak is one key component.

In the microscopic observations of the turning surface that is general in the processing of flange surfaces, it is found that the spiral morphology is dominant, which had been also obtained by other researches. There are two potential leakage paths for the flange surface of spiral morphology, one is the radial direction perpendicular to the spiral ridges and the other is the circumferential direction along the spiral groove. Based on the microgeometry characteristics of spiral morphology, the micromorphology of turning flange surface is simplified for the calculation of leakage rate, and the simplified methods of the radial and circumferential leakage paths are presented separately. The topography of flange surface studied in this paper is actually measured, and the Abbott bearing surface curve is adopted to represent the micro-profiles parameters. The radial and circumferential leakage models are further developed based on the assumption of laminar flow of the viscous compressible gas.

The experiments used to verify the leakage models were carried out, and the experimental values are well agreed with the calculated values. As the contact pressure increases, the change rules of both radial and circumferential leakage rates are obtained and the obvious transition from radial leak to circumferential leak can be found. Using the proposed leakage models, the effects of the key micro-profiles parameters on the leakage rates are studied, and some specific conclusions are given simultaneously, which are favorable for the theoretical study and practical application of the metallic static seal.

By the interpretations of the micromorphology characteristics of turning flange surface, the leakage mechanism of the metallic static seal is further made clear. The proposed leakage model reveals the relationships between the key micro-profiles parameters and some sealing performances about the leakage and can predict the leakage rates of the metallic static seal used in various working conditions.

For the metallic static seal, the simplification of the radial leakage path and the radial leakage model are put forward for the first time, so the total leakage model can be systematically reported based on the micromorphology characteristics of turning flange surface. The effects of the key micro-profiles parameters on the seal behaviors including of the leak rate, critical contact pressure and transition from radial leak to circumferential leak etc are also clarified firstly.

Describes the rationale, purpose, and design of the Loctite Corporation One‐Pass^TM (patent pending) robotic flange cleaning system. Also details two complementary Loctite^TM formed‐in‐place (FIP) gasket sealant dispensing systems: AccuPump 1000 (a progressive cavity positive displacement pump for silicone and anaerobic FIP technology), and PressPak^TM 1000 (patent pending) (a pumpless dispensing system for silicones, anaerobics, and high viscosity abrasive‐filled adhesives or solder pastes). Integrated with a high‐performance Loctite dispensing system, the One‐Pass^TM creates a highly robust, robotically controlled FIP flange‐sealing assembly process. This technology combination enables worldwide producers of engines, transmissions and axles to replace expensive molded gaskets with higher‐performing FIP adhesives and sealants at a fraction of the cost.