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Article
Publication date: 1 December 2002

S.Z. Shuja, B.S. Yilbas and M.O. Budair

The vortex shedding from a rectangular cylinder improves the heat transfer rates. Introducing a ground effect in such a flow system alters the shedding frequency, which in turn…

Abstract

The vortex shedding from a rectangular cylinder improves the heat transfer rates. Introducing a ground effect in such a flow system alters the shedding frequency, which in turn enables to vary the cooling rates of the cylinder. In the present study a laminar flow passing over a rectangular cylinder with a ground effect is considered. The flow and energy equations are solved numerically using a control volume approach. Strouhal and Stanton number variations due to gap height are computed and the influence of Strouhal number on Stanton number variation behind the cylinder is examined. The study is extended to include the predictions of entropy generation in the solution domain. It is found that shedding frequency increases as gap height reduces and further reduction in gap height results in diminishing of vortex shedding, in which case confined flow is developed in the gap. Heat transfer rates improve when Strouhal number is maximum. In the case of confined flow situation, heat transfer rates enhance substantially in the region close to the top corner of the cylinder, in which case, non‐uniform cooling of the surface is resulted.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 12 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 4 September 2017

Fei Chong Ng, Mohamad Aizat Abas, MZ Abdullah, MHH Ishak and Gean Yuen Chong

This paper aims to present experimental and finite volume method (FVM)-based simulation studies on the scaling effect on the capillary contact angle and entrant pressure for a…

Abstract

Purpose

This paper aims to present experimental and finite volume method (FVM)-based simulation studies on the scaling effect on the capillary contact angle and entrant pressure for a three-dimensional encapsulation process of ball-grid array (BGA).

Design/methodology/approach

With the development of various sizes of BGA packages, the scaling effect of BGA model on capillary underfill (CUF) process is investigated together with the influences of different industrial standard solder bump arrangements and dispensing methods used as case study.

Findings

The experimental results agree well to the simulation findings with minimal deviation in filling time and similar flow front profiles for all setups. The results revealed that the capillary contact angle of flow front decreases in scale-up model with larger gap height observed and lengthens the encapsulation process. Statistical correlation studies are conducted and accurate regression equations are obtained to relate the gap height to the completion filling time and contact angle. CUF threshold capillary pressures were computed based on Leverett-J function and found to be increasing with the scale size of the package.

Practical implications

These statistical data provide accurate insights into the impact of BGA’s scale sizes to the CUF process that will be benefiting the future design of BGA package. This study provided electronic designers with profound understanding on the scaling effect in CUF process of BGA, which may be extended to the future development of miniature-sized BGA and multi-stack device.

Originality/value

This study relates the flow behaviour of encapsulant to its capillary contact angle and Leverett-J pressure threshold, in the CUF process of different BGA and dispensing conditions. To date, no research has been found to predict the threshold pressure on the gap between the chip and substrate.

Details

Soldering & Surface Mount Technology, vol. 29 no. 4
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 2 January 2018

Norman Borchardt and Roland Kasper

This study aims to present a parametric model of a novel electrical machine, based on a slotless air gap winding, allowing for fast and precise magnetic circuit calculations.

Abstract

Purpose

This study aims to present a parametric model of a novel electrical machine, based on a slotless air gap winding, allowing for fast and precise magnetic circuit calculations.

Design/methodology/approach

Approximations of Fourier coefficients through an exponential function deliver the required nonlinear air gap flux density and inductance. Accordingly, major machine characteristics, such as back-EMF and torque, can be calculated analytically with high speed and precision. A physical model of the electrical machine with air gap windings is given. It is based on a finite element analysis of the air gap magnetic flux density and inductance. The air gap height and the permanent magnetic height are considered as magnetic circuit parameters.

Findings

In total, 11 Fourier coefficient matrixes with 65 sampling points each were generated. From each, matrix a two-dimensional surface function was approximated by using exponentials. Optimal parameters were calculated by the least-squares method. Comparison with the finite element model demonstrates a very low error of the analytical approximation for all Fourier coefficients considered. Finally, the dynamics of an electrical machine, modeled using the preceding magnetic flux density approximation, are analyzed in MATLAB Simulink. Required approximations of the phase self-inductance and mutual inductance were given. Accordingly, the effects of the two magnetic circuit parameters on the dynamics of electrical machine current as well as the electrical machine torque are explained.

Originality/value

The presented model offers high accuracy comparable to FE-models, needing only very limited computational complexity.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 37 no. 1
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 1 February 2021

Chrysoula Pandelidi, Tobias Maconachie, Stuart Bateman, Ingomar Kelbassa, Sebastian Piegert, Martin Leary and Milan Brandt

Fused deposition modelling (FDM) is increasingly being explored as a commercial fabrication method due to its ability to produce net or near-net shape parts directly from a…

Abstract

Purpose

Fused deposition modelling (FDM) is increasingly being explored as a commercial fabrication method due to its ability to produce net or near-net shape parts directly from a computer-aided design model. Other benefits of technology compared to conventional manufacturing include lower cost for short runs, reduced product lead times and rapid product design. High-performance polymers such as polyetherimide, have the potential for FDM fabrication and their high-temperature capabilities provide the potential of expanding the applications of FDM parts in automotive and aerospace industries. However, their relatively high glass transition temperature (215 °C) causes challenges during manufacturing due to the requirement of high-temperature build chambers and controlled cooling rates. The purpose of this study is to investigate the mechanical properties of ULTEM 1010, an unfilled polyetherimide grade.

Design/methodology/approach

In this research, mechanical properties were evaluated through tensile and flexural tests. Analysis of variance was used to determine the significance of process parameters to the mechanical properties of the specimens, their main effects and interactions. The fractured surfaces were analysed by scanning electron microscopy and optical microscopy and porosity was assessed by X-ray microcomputed tomography.

Findings

A range of mean tensile and flexural strengths, 60–94 MPa and 62–151 MPa, respectively, were obtained highlighting the dependence of performance on process parameters and their interactions. The specimens were found to fracture in a brittle manner. The porosity of tensile samples was measured between 0.18% and 1.09% and that of flexural samples between 0.14% and 1.24% depending on the process parameters. The percentage porosity was found to not directly correlate with mechanical performance, rather the location of those pores in the sample.

Originality/value

This analysis quantifies the significance of the effect of each of the examined process parameters has on the mechanical performance of FDM-fabricated specimens. Further, it provides a better understanding of the effect process parameters and their interactions have on the mechanical properties and porosity of FDM-fabricated polyetherimide specimens. Additionally, the fracture surface of the tested specimens is qualitatively assessed.

Details

Rapid Prototyping Journal, vol. 27 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 11 September 2019

Swapnil Vyavahare, Soham Teraiya, Deepak Panghal and Shailendra Kumar

Fused deposition modelling (FDM) is the most economical additive manufacturing technique. The purpose of this paper is to describe a detailed review of this technique. Total 211…

3679

Abstract

Purpose

Fused deposition modelling (FDM) is the most economical additive manufacturing technique. The purpose of this paper is to describe a detailed review of this technique. Total 211 research papers published during the past 26 years, that is, from the year 1994 to 2019 are critically reviewed. Based on the literature review, research gaps are identified and the scope for future work is discussed.

Design/methodology/approach

Literature review in the domain of FDM is categorized into five sections – (i) process parameter optimization, (ii) environmental factors affecting the quality of printed parts, (iii) post-production finishing techniques to improve quality of parts, (iv) numerical simulation of process and (iv) recent advances in FDM. Summary of major research work in FDM is presented in tabular form.

Findings

Based on literature review, research gaps are identified and scope of future work in FDM along with roadmap is discussed.

Research limitations/implications

In the present paper, literature related to chemical, electric and magnetic properties of FDM parts made up of various filament feedstock materials is not reviewed.

Originality/value

This is a comprehensive literature review in the domain of FDM focused on identifying the direction for future work to enhance the acceptability of FDM printed parts in industries.

Details

Rapid Prototyping Journal, vol. 26 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 9 June 2022

Igor V. Shevchuk

Thus, the purposes of this study are to study the limits of applicability of the self-similar solution to the problem of fluid flow, heat and mass transfer in conical gaps with…

Abstract

Purpose

Thus, the purposes of this study are to study the limits of applicability of the self-similar solution to the problem of fluid flow, heat and mass transfer in conical gaps with small conicity angles, to substantiate the impossibility of using a self-similar formulation of the problem in the case of large conicity angles and to substantiate the absence of the need to take into account the radial thermal conductivity in the energy equation in its self-similar formulation for the conicity angles up to 4°.

Design/methodology/approach

In the present work, an in-depth and extended analysis of the features of fluid flow and heat transfer in a conical gap at small angles of conicity up to 4° is performed. The Couette-type flow arising, in this case, was modeled using a self-similar formulation of the problem. A detailed analysis of fluid flow calculations using a self-similar system of equations showed that they provide the best agreement with experiments than other known approaches. It is confirmed that the self-similar system of flow and heat transfer equations is applicable only to small angles of conicity up to 4°, whereas, at large angles of conicity, this approach becomes unreasonable and leads to significantly inaccurate results. The heat transfer process in a conical gap with small angles of conicity can be modeled using the self-similar energy equation in the boundary layer approximation. It was shown that taking into account the radial thermal conductivity in the self-similar energy equation at small conicity angles up to 4° leads to maximum deviations of the Nusselt number up to 1.5% compared with the energy equation in the boundary layer approximation without taking into account the radial thermal conductivity.

Findings

It is confirmed that the self-similar system of fluid flow equations is applicable only for small conicity angles up to 4°. The inclusion of radial thermal conductivity in the model unnecessarily complicates the mathematical formulation of the problem and at small conicity angles up to 4° leads to insignificant deviations of the Nusselt number (maximum 1.5%). Heat transfer in a conical gap with small conicity angles up to 4° can be modeled using the self-similar energy equation in the boundary layer approximation.

Originality/value

This paper investigates the question of the validity of taking into account the radial heat conduction in the energy equation.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 20 January 2012

T.S. Dhahi, U. Hashim, M.E. Ali and Nazwa Taib

Nanogap electrodes have important applications in power saving devices, electrochemical sensors and dielectric detections of biomolecules. The purpose of this paper is to report…

Abstract

Purpose

Nanogap electrodes have important applications in power saving devices, electrochemical sensors and dielectric detections of biomolecules. The purpose of this paper is to report on the fabrication and characterization of polysilicon nanogap patterning using novelties technique.

Design/methodology/approach

Polysilicon material is used to fabricate the nanogap structure and gold is used for the electrode and two chrome masks are used to complete this work; the first mask for the nanogap pattern and a second mask for the electrode. The method is based on the control of the coefficients (temperature and time) with an improved pattern size resolution thermal oxidation.

Findings

Physical characterization by scanning electron microscopy (SEM) demonstrates such nanogap electrodes could be produced with high reproducibility and precision. Electrical characterization shows that nanogap enhanced the sensitivity of the device by increase the capacitance and the conductivity as well. They have also good efficiency of power consumption with high insulation properties.

Originality/value

With this technique, there are no principal limitations to fabricating nanostructures with different layouts down to several different nanometer dimensions. The paper documents the fabrication of nanogaps electrodes on a polysilicon, using low‐cost techniques such as vacuum deposition and conventional lithography. Polysilicon is a low‐cost materials and has desirable properties for semiconductor applications. A method of preparing a nanogap electrode according to the present innovation has an advantage of providing active surface that can easily be modified for immobilizations of biomolecules.

Details

Microelectronics International, vol. 29 no. 1
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 24 December 2021

Reza Kazemi, Mohsen Fallah, Bijan Abbasi and Seyyed Hossein MohseniArmaki

The purpose of this study is to achieve the low-cost, light-weight and compact antenna array with wide bandwidth and low side lobe levels for synthetic aperture radar (SAR…

Abstract

Purpose

The purpose of this study is to achieve the low-cost, light-weight and compact antenna array with wide bandwidth and low side lobe levels for synthetic aperture radar (SAR) applications in Ku frequency band.

Design/methodology/approach

A compact design of a rectangular microstrip patch antenna array using multilayered dielectric structure is presented in Ku-band for advanced broadband SAR systems. In this design, stepped pins are used to connect the microstrip feed lines to the radiating patches.

Findings

The simulation and fabrication results of the multilayered antenna and a 1×16-element linear array of the antenna with Taylor amplitude distribution in the feeding network are presented. The antenna element has a 10-dB impedance bandwidth of more than 26%, and the linear array shows reduction in bandwidth percentage (about 15.4%). Thanks to Taylor amplitude tapering, the side lobe level (SLL) of the array is lower than −24 dB. The maximum measured gains of the antenna element and the linear array are 7 and 19.2 dBi at the center frequency, respectively.

Originality/value

In the communication systems, a high gain narrow beamwidth radiation pattern achieved by an array of multiple antenna elements with optimized spacing is a solution to overcome the path loss, atmospheric loss, polarization loss, etc. Also, wideband characteristics and compact size are desirable in satellite and SAR systems. This paper provides the combination of these features by microstrip structures.

Details

Aircraft Engineering and Aerospace Technology, vol. 94 no. 5
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 24 November 2021

Lvjun Qing, Lichen Gu, Yan Wang and Zhufeng Lei

This paper aims to revel the leakage characteristics of the bent-axis piston pump considering elastohydrodynamic deformation via a dynamic leakage model.

Abstract

Purpose

This paper aims to revel the leakage characteristics of the bent-axis piston pump considering elastohydrodynamic deformation via a dynamic leakage model.

Design/methodology/approach

A dynamic leakage model of bent-axis piston pump based on elastohydrodynamic lubrication theory is proposed, which is used to present the leakage characteristics of bent-axis piston pump. The model is composed of three parts. First, the dynamic gap in the piston ring-cylinder bore interface (PRCB) is described via the elastohydrodynamic lubrication equations. Then, the PRCB leakage is presented based on the dynamic gap. Finally, combined with leakage equation of the valve plate-cylinder block interface (VPCB), the total leakage model is proposed. Through the numerical simulation and experiment, the leakage characteristics of bent-axis piston pump considering elasto-hydrodynamic deformation are studied.

Findings

The PRCB leakage is negatively correlated with VPCB leakage under the range of 800–1400 r/min and 1–25 MPa. When the discharge pressure is less than the critical pressure, the PRCB leakage is the main factor affecting the total leakage in bent-axis piston pump. On the contrary, the VPCB leakage is the main factor. The critical pressure increases with increasing speed

Originality/value

The effect of operating parameters has a significant effect on the elastic deformation of piston ring without considering wear of friction pairs in bent-axis piston pump. There is a critical phenomenon in the leakage, which is related to the operating parameters, and provides a novel idea for extracting wear information from leakage and evaluating the status of bent-piston pump.

Details

Industrial Lubrication and Tribology, vol. 74 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 January 1965

E.A. Muijderman

Our work on spiral groove bearings in the Research Laboratories began in 1960, when we were consulted on the following problem. Would it be possible to make a wear‐resistant…

Abstract

Our work on spiral groove bearings in the Research Laboratories began in 1960, when we were consulted on the following problem. Would it be possible to make a wear‐resistant thrust bearing able to take up to about 1 kg thrust from a shaft rotating at at least 50,000 r.p.m., without incurring a power consumption much in excess of 1.5 watts ? The bearing was to support the end of the shaft, and it had to be suitable for operation in a vacuum.

Details

Industrial Lubrication and Tribology, vol. 17 no. 1
Type: Research Article
ISSN: 0036-8792

1 – 10 of over 8000