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Druck has announced that it has been awarded a major contract by the Ministry of Defence tor the supply of 150 Air Data Test Sets for use by the Royal Air Force. As part of the…
Abstract
Druck has announced that it has been awarded a major contract by the Ministry of Defence tor the supply of 150 Air Data Test Sets for use by the Royal Air Force. As part of the total contract, which is in excess of £2.5 million, Druck is to provide product support, including maintenance and recalibration, into the next century.
Aparecido Carlos Gonçalves, Rodrigo Carvalho Cunha and Daniel Fabiano Lago
This paper aims to provide information on wear debris on oil and vibration analysis as predictive maintenance techniques.
Abstract
Purpose
This paper aims to provide information on wear debris on oil and vibration analysis as predictive maintenance techniques.
Design/methodology/approach
The estate of a reducer is verified by analyzing the vibration and oil conditions of a test rig under some variables.
Findings
According to the vibration and oil analysis it was found what was happening in the reducer without disassembling it.
Originality/value
This paper gives information about two predictive maintenance techniques with a test rig.
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Aparecido Carlos Gonçalves, Rodrigo Carvalho Cunha and Daniel Fabiano Lago
The purpose of the paper is to provide information on wear debris on oil and vibration analysis as predictive maintenance techniques in reducer.
Abstract
Purpose
The purpose of the paper is to provide information on wear debris on oil and vibration analysis as predictive maintenance techniques in reducer.
Design/methodology/approach
The estate of a reducer is verified by analyzing the vibration and oil conditions of a test rig under well‐designed conditions utilizing some predictive variables.
Findings
According to the vibration and oil analysis it is found out what it was happening into the reducer without disassembling it.
Practical implications
This paper demonstrates the use of oil debris analysis and vibration analysis as a technique that enhances preventive maintenance practices. The paper helps practitioners to utilize these techniques more effectively.
Originality/value
This paper gives information about two predictive maintenance techniques with a test rig.
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Keywords
This paper aims to consider opposing influences on workplace plant and machinery health and safety (PMH&S) innovations, highlight examples of these to model PMH&S innovations’…
Abstract
Purpose
This paper aims to consider opposing influences on workplace plant and machinery health and safety (PMH&S) innovations, highlight examples of these to model PMH&S innovations’ effectiveness at the workplace, develop guidance for improvement of same and for construction of health and safety (H&S) performance.
Design/methodology/approach
This study is a qualitative meta-analysis of data distributed among a sample of published research in the field, and it uses inductive reasoning based on informal, qualitative and interpretative analysis.
Findings
Nearly all PMH&S innovations (positive influences) originate from original equipment manufacturers and specialist companies throughout the supply chain. Negative influences that can counter these potential H&S benefits result mainly from human (in) action(s) at the workplace. These are classified (and analysed) in terms of “error”, “indifference” and “lack of training”. “Tolerant” H&S management is another negative influence found among these classifications.
Originality/value
The study draws from a targeted meta-sample of research in the field, a model of positive and negative influences on PMH&S innovations that emphasises workers’ (in) action(s).
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Yifan Guo, Yanling Guo, Jian Li, Yangwei Wang, Deyu Meng, Haoyu Zhang and Jiaming Dai
Selective laser sintering (SLS) is an essential technology in the field of additive manufacturing. However, SLS technology is limited by the traditional point-laser sintering…
Abstract
Purpose
Selective laser sintering (SLS) is an essential technology in the field of additive manufacturing. However, SLS technology is limited by the traditional point-laser sintering method and has reached the bottleneck of efficiency improvement. This study aims to develop an image-shaped laser sintering (ISLS) system based on a digital micromirror device (DMD) to address this problem. The ISLS system uses an image-shaped laser light source with a size of 16 mm × 25.6 mm instead of the traditional SLS point-laser light source.
Design/methodology/approach
The ISLS system achieves large-area image-shaped sintering of polymer powder materials by moving the laser light source continuously in the x-direction and updating the sintering pattern synchronously, as well as by overlapping the splicing of adjacent sintering areas in the y-direction. A low-cost composite powder suitable for the ISLS system was prepared using polyether sulfone (PES), pinewood and carbon black (CB) powders as raw materials. Large-sized samples were fabricated using composite powder, and the microstructure, dimensional accuracy, geometric deviation, density, mechanical properties and feasible feature sizes were evaluated.
Findings
The experimental results demonstrate that the ISLS system is feasible and can print large-sized parts with good dimensional accuracy, acceptable geometric deviations, specific small-scale features and certain density and mechanical properties.
Originality/value
This study has achieved the transition from traditional point sintering mode to image-shaped surface sintering mode. It has provided a new approach to enhance the system performance of traditional SLS.
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Yan Yu and Jinping Ou
The purpose of this paper is to describe a wireless strain sensor system which will allow easier collection of accurate strain signals in civil engineering structures. The sensor…
Abstract
Purpose
The purpose of this paper is to describe a wireless strain sensor system which will allow easier collection of accurate strain signals in civil engineering structures. The sensor system is developed by integrating with resistance strain gauge, and the data fusion method is proposed based on batch estimation theory.
Design/methodology/approach
The principle of resistance strain gauge is discussed and the project of wireless acquisition system of strain signal is given. Wireless strain sensor is integrated with modularization method. Based on batch estimation theory, the data fusion method of strain signal is described. The experiment of wireless strain sensor system is finished on a typical concrete beam structure, the measure data processed by using the data fusion method and the arithmetic average value method is compared and analyzed.
Findings
The research result shows that the wireless strain sensor can be installed easily and thus is applied compatibly to local monitoring in civil engineering. The strain signal processed by the data fusion method is more accurate than the one processed by the arithmetic average value method, and thus the proposed data fusion method is fit for processing such slowly‐changing signals as strain.
Originality/value
In this paper, the innovation is shown from two views: one is applying wireless technique to collect strain signals; another is that data fusion with wide application can make measurements more precise and reliable by eliminating uncertain value than using the arithmetic average value method. In general, the developed wireless sensor system and the proposed data fusion method are fit for local monitoring.
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Wen‐Tsai Sung and Chia‐Cheng Hsu
This study aims to analyze the inertial weight factor value in the (PSO) algorithm and propose non‐linear weights with decreasing strategy to implement the improved PSO (IPSO…
Abstract
Purpose
This study aims to analyze the inertial weight factor value in the (PSO) algorithm and propose non‐linear weights with decreasing strategy to implement the improved PSO (IPSO) algorithm. Using various types of sensors, combined with ZigBee wireless sensor networks and the TCP/IP network. The GPRS/SMS long‐range wireless network will sense the measured data analysis and evaluation to create more effective monitoring and observation in a regional environment to achieve an Internet of Things with automated information exchange between persons and things.
Design/methodology/approach
This study proposes a wireless sensor network system using ZigBee (PSoC‐1605A) chip, sensor and circuit boards to constitute the IOT system. The IOT system consists of a main coordinator (PSoC‐1605A), smart grid monitoring system, robotic arm detection warning system and temperature and humidity sensor network. The hardware components communicate with each other through wireless transmission. Each node collects data and sends messages to other objects in the network.
Findings
This study employed IPSO to perform information fusion in a multi‐sensor network. The paper shows that IPSO improved the measurement preciseness via weight factors estimated via experimental simulations. The experimental results show that the IPSO algorithm optimally integrates the weight factors, information source fusion reliability, information redundancy and hierarchical structure integration in uncertain fusion cases. The sensor data approximates the optimal way to extract useful information from each fusion data and successfully eliminates noise interference, producing excellent fusion results.
Practical implications
Robotic arm to tilt detection warning system: Several geographic areas are susceptible to severe tectonic plate movement, often generating earthquakes. Earthquakes cause great harm to public infrastructure, and a great threat to high‐tech, high‐precision machinery and production lines. To minimize the extent of earthquake disasters and allow managers to deal with power failures, vibration monitoring system construction can enhance manufacturing process quality and stability. Smart grid monitoring system: The greenhouse effect, global energy shortage and rising cost of traditional energy are related energy efficiency topics that have attracted much attention. The aim of this paper is that real‐time data rendering and analysis can be more effective in understanding electrical energy usage, resulting in a reduction in unnecessary consumption and waste. Temperature and humidity sensor network system: Environmental temperature and humidity monitoring and application of a wide range of precision industrial production lines, laboratories, antique works of art that have a higher standard of environmental temperature and humidity requirements. The environment has a considerable influence on biological lifeforms. The relative importance of environmental management and monitoring is acute.
Originality/value
This paper improves the fixed inertial weight of the original particle swarm optimization (PSO) algorithm. An illustration in the paper indicates that IPSO applies the Internet of Things (IOT) system in monitoring a system via adjusted weight factors better than other existing PSO methods in computing a precise convergence rate for excellent fusion results.
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Pengyue Guo, Tianyun Shi, Zhen Ma and Jing Wang
The paper aims to solve the problem of personnel intrusion identification within the limits of high-speed railways. It adopts the fusion method of millimeter wave radar and camera…
Abstract
Purpose
The paper aims to solve the problem of personnel intrusion identification within the limits of high-speed railways. It adopts the fusion method of millimeter wave radar and camera to improve the accuracy of object recognition in dark and harsh weather conditions.
Design/methodology/approach
This paper adopts the fusion strategy of radar and camera linkage to achieve focus amplification of long-distance targets and solves the problem of low illumination by laser light filling of the focus point. In order to improve the recognition effect, this paper adopts the YOLOv8 algorithm for multi-scale target recognition. In addition, for the image distortion caused by bad weather, this paper proposes a linkage and tracking fusion strategy to output the correct alarm results.
Findings
Simulated intrusion tests show that the proposed method can effectively detect human intrusion within 0–200 m during the day and night in sunny weather and can achieve more than 80% recognition accuracy for extreme severe weather conditions.
Originality/value
(1) The authors propose a personnel intrusion monitoring scheme based on the fusion of millimeter wave radar and camera, achieving all-weather intrusion monitoring; (2) The authors propose a new multi-level fusion algorithm based on linkage and tracking to achieve intrusion target monitoring under adverse weather conditions; (3) The authors have conducted a large number of innovative simulation experiments to verify the effectiveness of the method proposed in this article.
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Xiaoyu Yang, Zhigeng Fang, Xiaochuan Li, Yingjie Yang and David Mba
Online health monitoring of large complex equipment has become a trend in the field of equipment diagnostics and prognostics due to the rapid development of sensing and computing…
Abstract
Purpose
Online health monitoring of large complex equipment has become a trend in the field of equipment diagnostics and prognostics due to the rapid development of sensing and computing technologies. The purpose of this paper is to construct a more accurate and stable grey model based on similar information fusion to predict the real-time remaining useful life (RUL) of aircraft engines.
Design/methodology/approach
First, a referential database is created by applying multiple linear regressions on historical samples. Then similarity matching is conducted between the monitored engine and historical samples. After that, an information fusion grey model is applied to predict the future degradation trajectory of the monitored engine considering the latest trend of monitored sensory data and long-term trends of several similar referential samples, and the real-time RUL is obtained correspondingly.
Findings
The results of comparative analysis reveal that the proposed model, which is called similarity-based information fusion grey model (SIFGM), could provide better RUL prediction from the early degradation stage. Furthermore, SIFGM is still able to predict system failures relatively accurately when only partial information of the referential samples is available, making the method a viable choice when the historical whole life cycle data are scarce.
Research limitations/implications
The prediction of SIFGM method is based on a single monotonically changing health indicator (HI) synthesized from monitoring sensory signals, which is assumed to be highly relevant to the degradation processes of the engine.
Practical implications
The SIFGM can be used to predict the degradation trajectories and RULs of those online condition monitoring systems with similar irreversible degradation behaviors before failure occurs, such as aircraft engines and centrifugal pumps.
Originality/value
This paper introduces the similarity information into traditional GM(1,1) model to make it more suitable for long-term RUL prediction and also provide a solution of similarity-based RUL prediction with limited historical whole life cycle data.
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Xiaohui Li, Dongfang Fan, Yi Deng, Yu Lei and Owen Omalley
This study aims to offer a comprehensive exploration of the potential and challenges associated with sensor fusion-based virtual reality (VR) applications in the context of…
Abstract
Purpose
This study aims to offer a comprehensive exploration of the potential and challenges associated with sensor fusion-based virtual reality (VR) applications in the context of enhanced physical training. The main objective is to identify key advancements in sensor fusion technology, evaluate its application in VR systems and understand its impact on physical training.
Design/methodology/approach
The research initiates by providing context to the physical training environment in today’s technology-driven world, followed by an in-depth overview of VR. This overview includes a concise discussion on the advancements in sensor fusion technology and its application in VR systems for physical training. A systematic review of literature then follows, examining VR’s application in various facets of physical training: from exercise, skill development and technique enhancement to injury prevention, rehabilitation and psychological preparation.
Findings
Sensor fusion-based VR presents tangible advantages in the sphere of physical training, offering immersive experiences that could redefine traditional training methodologies. While the advantages are evident in domains such as exercise optimization, skill acquisition and mental preparation, challenges persist. The current research suggests there is a need for further studies to address these limitations to fully harness VR’s potential in physical training.
Originality/value
The integration of sensor fusion technology with VR in the domain of physical training remains a rapidly evolving field. Highlighting the advancements and challenges, this review makes a significant contribution by addressing gaps in knowledge and offering directions for future research.
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